A kind of copper post automatic screw loading machine
Technical field
The utility model relates to the machine of tightening up a screw, and specifically refers to a kind of copper post automatic screw loading machine.
Background technology
It is a kind of connected mode common in assembling that copper post binding post is connected with screw, at present, the mode of tightening up a screw that copper post binding post is conventional mainly contains following two kinds: 1, normal screws cutter, capture screw manually, the screw hole on copper post binding post is put into after manual synchronizing, then Non-follow control screwdriver tighten the screws; 2, electric screw driver, controls screwdriver manually and captures screw, put into the screw hole on copper post binding post, start screwdriver tighten the screws after manual synchronizing.For the mode of tightening up a screw of above two kinds of copper post binding posts, mode 1 is mainly applicable on a small quantity, assembling between small pieces or connection, production that is relatively large or bulk article is assembled or connected, its efficiency is low, quality is not easy to ensure, mode 2 is compared to the turn of the screw mode of mode 1, obviously eliminated some drawbacks in mode 1, improve production efficiency, reduce certain labour intensity.But this kind mode of tightening up a screw still can not meet large batch of production, and efficiency needs to be further improved, and labour intensity also treats further reduction.
Utility model content
The purpose of this utility model is to provide the copper post automatic screw loading machine that a kind of automaticity is high, precision is high, efficiency is high and labour intensity is low.
The utility model can be achieved through the following technical solutions:
A kind of copper post automatic screw loading machine, it comprises cabinet and control system, the top of cabinet is workbench, the rear side of described workbench is provided with screw shake dish, the track export of screw shake dish is connected with screw dispensing device, the front of screw shake dish is provided with one group or two groups of mechanisms of tightening up a screw, the tighten up a screw below of mechanism is provided with Material moving device, the left side of workbench is provided with copper post shake dish, the outlet of copper post shake dish is provided with copper post transmission track, the below of copper post transmission track is provided with and directly shakes device, copper post transmission track be directly connected to chute feeder, directly be connected to chute feeder with Material moving device, the straight of Material moving device outer end is provided with mechanism for sorting to chute feeder exit.The setting of screw shake dish and screw dispensing device, screw shake dish automatic feed dividing, sequence, after screw vibrations put in place, coil the supreme screw mechanism of screw blowing after automatic feed dividing, sequence by screw dispensing device by shake, realize the automatic charging of screw; The setting of copper post shake dish, copper post transmission track and straight shake device, copper post shake dish automatic feed dividing, sequence, after copper post shakes shake dish, continue straight shake by directly shaking device, until straight shake is to straight to chute feeder below copper post transmission track; The setting of Material moving device, for by straight to the copper post in chute feeder through up and down, front and back and move to position of tightening up a screw after moving left and right; Tighten up a screw the setting of mechanism, mechanism of tightening up a screw moves down and carries out automatic screw loading; The setting of mechanism for sorting, after automatic screw loading completes, during through directly exporting to chute feeder, has been carried out the differentiation of bad product, and has separately flowed out by mechanism for sorting.The utility model copper post automatic screw loading machine completes the autofeed of screw and copper post automatically, copper post automatically move material, and automatic screw loading overall process, there is the advantage that automaticity is high, precision is high, efficiency is high and labour intensity is low.
Further, described screw shake dish comprises left screw shake dish and right screw shake dish, the track export of left screw shake dish is connected with left screw dispensing device, the track export of right screw shake dish is connected with right screw dispensing device, the front of right screw shake dish is provided with many groups of mechanisms of tightening up a screw, and left screw dispensing device is all connected with mechanism of tightening up a screw by tracheae with right screw dispensing device.Described copper post shake dish comprises long copper post shake dish and short copper post shake dish, the outlet of described long copper post shake dish and short copper post shake dish is connected to long copper post transmission track and short copper post transmission track, the below of long copper post transmission track and short copper post transmission track is equipped with and directly shakes device, the end of long copper post transmission track is provided with the pusher cylinder and the pusher transmission track that long copper post are pushed into Material moving device, short copper post transmission track be directly connected to chute feeder, be directly connected to chute feeder with Material moving device.When long copper post needs to tighten up a screw, start long copper post shake dish, be sent to by long copper post directly to chute feeder, according to the quantity long copper post needing tighten up a screw, start left screw shake dish and/or right screw shake dish, and startup is tightened up a screw, mechanism tightens up a screw to long copper post; When short copper post needs to tighten up a screw, start short copper post shake dish, be conveyed to by short copper post directly to chute feeder, according to the quantity short copper post needing tighten up a screw, start left screw shake dish and/or right screw shake dish, and startup is tightened up a screw, mechanism tightens up a screw to short copper post.The setting respectively of this long copper post shake dish, short copper post shake dish, left screw shake dish and right screw shake dish, tightened up a screw by long copper post dexterously machine and the short copper post machine of tightening up a screw combines, make a machine of tightening up a screw can complete the work of two machines of tightening up a screw, avoid the situation that use machine needs to clear up copper post shake dish simultaneously, effectively prevent long copper post and short copper post and use the situation that a shake dish is easily chaotic, reduce labour intensity, it is easy to use simultaneously, and cost is low, floor space is little.
Further, described left screw dispensing device and right screw dispensing device include dispensing device body, screw exports, screw puts inductor in place and dispensing cylinder, one end of described dispensing device body is provided with dispensing cylinder, dispensing device body is provided with screw outlet, the side of described screw outlet is provided with screw and puts in place inductor, and the end of screw outlet is connected with tracheae.The setting of dispensing cylinder, for vibrations to the screw in screw dispensing device is pushed to screw exit position, whether the screw inductor that puts in place puts in place for responding to screw, after induction puts in place, by transmission signal to screw dispensing device, start and blow, screw is blowed supreme screw mechanism from screw outlet through tracheae.
Further, described left screw dispensing device comprises a screw outlet or two screw outlets, and described right screw dispensing device comprises two screw outlets or a screw outlet.The setting of screw export volume, can set according to the long copper post that will tighten up a screw or short copper post, make the screw export volume after its single screw dispensing device or the combination of multiple screw dispensing device consistent with the screw hole quantity of the long copper post that will tighten up a screw or short copper post.
Further, described mechanism of tightening up a screw comprises riser and air cylinder fixed plate of tightening up a screw, described riser top is provided with air cylinder fixed plate of tightening up a screw, air cylinder fixed plate of tightening up a screw is provided with cylinder of tightening up a screw, the tighten up a screw end of cylinder is connected with slide, the both sides of slide are equipped with the slide rail matched with slide, slide rail is fixed on riser, slide is provided with pneumatic screwdriver holder, pneumatic screwdriver holder is provided with pneumatic screwdriver of tightening up a screw, tighten up a screw below pneumatic screwdriver and be provided with screw holder, screw holder is provided with the through hole passed for pneumatic screwdriver of tightening up a screw, screw clamp is provided with bottom screw holder, pneumatic screwdriver of tightening up a screw to be moved up and down along slide rail by air cylinder driven of tightening up a screw with slide and carries out automatic screw loading.To tighten up a screw the setting of mechanism, after long copper post or short copper post arrive position of tightening up a screw, start cylinder of tightening up a screw, by tightening up a screw, air cylinder driven slide moves down along slide rail, and drive the pneumatic screwdriver holder on it and the pneumatic screwdriver of tightening up a screw on pneumatic screwdriver holder to move downward by slide, carry out automatic screw loading, its efficiency of tightening up a screw is high, and precision is high.
Further, described Material moving device comprises upper mounted plate, bottom plate, the first base plate, the second base plate and multiplely moves flitch, the first described base plate is positioned at the bottom of Material moving device, the corner location of the first base plate is equipped with slide bar, be provided with sleeve between slide bar and the first base plate, the centre of the first base plate is provided with upper and lower air cylinders, and the end of upper and lower air cylinders is connected with the second base plate, second base plate is provided with the sliding eye matched with slide bar, and upper and lower air cylinders drives the second base plate to move up and down along slide bar; The left side of the second base plate is provided with left and right cylinder, the end of left and right cylinder is connected with bottom plate, bottom plate both upper ends thereof is provided with chute, chute is provided with can along the slide block of slide, bottom plate is connected with upper mounted plate by slide block, left and right air cylinder driven bottom plate moves left and right, and upper mounted plate moves left and right with bottom plate; The centre of bottom plate is provided with front and back cylinder, and the end of front and back cylinder is connected with upper mounted plate, and front and back air cylinder driven upper mounted plate moves forward and backward along chute; Upper mounted plate is provided with and multiplely moves flitch, multiple flitch that moves evenly is arranged on upper mounted plate, multiple flitch that moves is driven the movement carrying out all around and above-below direction respectively by front and back cylinder, left and right cylinder and upper and lower air cylinders with upper mounted plate, bottom plate and the second base plate, move to the straight long copper post to chute feeder or short copper post position of tightening up a screw by directly shaking, tightening up a screw for mechanism's startup of tightening up a screw, cylinder is descending tightens up a screw.
Further, described mechanism for sorting comprises the height sensors for having responded to bad product, and the sorting cylinder that bad product is separated.The setting of height sensors, when completing the long copper post of tightening up a screw or short copper post is sent to the port of export, height sensors responds to the height of the long copper post after tightening up a screw or short copper post, to have carried out the detection of bad product, induced signal is sent to control system after detection, control system starts sorting cylinder simultaneously and carries out having sorted bad product, makes it separately flow out, guarantees the product quality after tightening up a screw.
Further, described screw clamp is provided with screw import, and described screw import to be exported with screw by tracheae and is connected.
Further, described short copper post transmission track is provided with the full inductor of material and backgauge cylinder, the full inductor of material is for responding to the short copper post in short copper post transmission track, when sensing that material is full, send full for material signal to control system, control system starts backgauge cylinder and carries out backgauge, effectively avoids packing phenomenon to produce.
The utility model copper post automatic screw loading machine, compared with prior art, has following beneficial effect:
The first, labour intensity is low, this machine copper post autofeed on the one hand of tightening up a screw, screw autofeed on the one hand, and by Material moving device, copper post is moved to below pneumatic screwdriver of tightening up a screw, then undertaken moving down tightening up a screw by mechanism of tightening up a screw, whole process automation completes, common laborer's operation is only needed to complete, automaticity is high, simple to operate, and labour intensity is low;
The second, efficiency is high, and precision is high, tightens up a screw relative to manual hand manipulation, and automation is tightened up a screw and had the advantage that efficiency is high and precision is high;
Three, cost is low, floor space is little, tightened up a screw by long copper post dexterously machine and the short copper post machine of tightening up a screw combines, make a machine of tightening up a screw can complete the work of two machines of tightening up a screw, avoid the situation that use machine needs to clear up copper post shake dish simultaneously, effectively prevent the situation that long copper post and short copper post use the easy confusion of a shake dish, reduce labour intensity simultaneously, it is easy to use, and cost is low, and floor space is little.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of the utility model copper post automatic screw loading machine;
Accompanying drawing 2 is mechanism of tightening up a screw in accompanying drawing 1, Material moving device and mechanism for sorting position relationship schematic diagram;
Accompanying drawing 3 is the structural representation of left screw dispensing device in accompanying drawing 1;
Reference numeral is: 1, cabinet, 2, workbench, 3, mechanism for sorting, 31, sorting cylinder,
4, Material moving device, 41, move flitch, 42, upper mounted plate, the 43, first base plate, 44, left and right cylinder, 45, sleeve, 46, slide bar, 47, upper and lower air cylinders, the 48, second base plate, 49, bottom plate, 410, front and back cylinder, 411, slide block, 412, chute,
5, to tighten up a screw mechanism, 51, cylinder of tightening up a screw, 52, air cylinder fixed plate of tightening up a screw, 53, riser, 54, slide, 55, slide rail, 56, screw import, 57, pneumatic screwdriver holder, 58, pneumatic screwdriver of tightening up a screw, 59, screw holder, 510, screw clamp,
6, right screw vibrating disc, 7, right screw dispensing device, 8, left screw dispensing device, 9, left screw vibrating disc, 10, pusher cylinder, 11, pusher transmission track, 12, backgauge cylinder, 13, long copper post transmission track, 14, long copper post vibrating disc, 15, short copper post vibrating disc, 16, short copper post transmission track, 17, directly shake device.
Detailed description of the invention
In order to make those skilled in the art person understand the technical solution of the utility model better, below in conjunction with embodiment and accompanying drawing, the utility model product is described in further detail.
As Fig. 1, shown in Fig. 2 and Fig. 3, a kind of copper post automatic screw loading machine, it comprises cabinet 1, the top of cabinet 1 is workbench 2, the rear side of described workbench 2 is provided with screw shake dish, the track export of screw shake dish is connected with screw dispensing device, the front of screw shake dish is provided with one group or two groups mechanism 5 of tightening up a screw, the tighten up a screw below of mechanism 5 is provided with Material moving device 4, the left side of workbench 2 is provided with copper post shake dish, the outlet of copper post shake dish is provided with copper post transmission track, the below of copper post transmission track is provided with straight shake device 17, copper post transmission track be directly connected to chute feeder, directly be connected to chute feeder with Material moving device 4, the straight of Material moving device 4 outer end is provided with mechanism for sorting 3 to chute feeder exit.Described screw shake dish comprises left screw shake dish 9 and right screw shake dish 6, the track export of left screw shake dish 9 is connected with left screw dispensing device 8, the track export of right screw shake dish 6 is connected with right screw dispensing device 7, the front of right screw shake dish 6 is provided with many groups of mechanisms 5 of tightening up a screw, and left screw dispensing device 8 is all connected with mechanism 5 of tightening up a screw by tracheae with right screw dispensing device 7.Described copper post shake dish comprises long copper post shake dish 14 and short copper post shake dish 15, described long copper post shake dish 14 and the outlet of short copper post shake dish 15 are connected to long copper post transmission track 13 and short copper post transmission track 16, the below of long copper post transmission track 13 and short copper post transmission track 16 is equipped with straight shake device 17, the end of long copper post transmission track 13 is provided with the pusher cylinder 10 and the pusher transmission track 11 that long copper post are pushed into Material moving device 4, described short copper post transmission track 16 is provided with the full inductor of material and backgauge cylinder 11, the end of short copper post transmission track 16 be directly connected to chute feeder, directly be connected to chute feeder with Material moving device 4.
As shown in Figure 1, Figure 3, described left screw dispensing device 8 and right screw dispensing device 7 include dispensing device body 81, screw outlet 82, screw put in place inductor 84 and dispensing cylinder 85, one end of described dispensing device body 81 is provided with dispensing cylinder 85, dispensing device body 81 is provided with screw outlet 82, the side of described screw outlet 82 is provided with screw and puts in place inductor 84, and the end of screw outlet 82 is connected with tracheae 83.Described left screw dispensing device 8 comprises a screw outlet 82 or two screw outlets 82, and described right screw dispensing device 7 comprises two screw outlets 82 or a screw outlet 82.
As Fig. 1, shown in Fig. 2, described mechanism 5 of tightening up a screw comprises riser 53 and air cylinder fixed plate 52 of tightening up a screw, described riser 53 top is provided with air cylinder fixed plate 52 of tightening up a screw, air cylinder fixed plate of tightening up a screw 52 is provided with cylinder 51 of tightening up a screw, the tighten up a screw end of cylinder 51 is connected with slide 54, the both sides of slide 54 are equipped with the slide rail 55 matched with slide 54, slide rail 55 is fixed on riser 53, slide 54 is provided with pneumatic screwdriver holder 57, pneumatic screwdriver holder 57 is provided with pneumatic screwdriver 58 of tightening up a screw, tighten up a screw below pneumatic screwdriver 58 and be provided with screw clamp 510 59, screw clamp 510 59 is provided with the through hole passed for pneumatic screwdriver 58 of tightening up a screw, screw clamp 510 is provided with bottom screw clamp 510 59, screw clamp 510 is provided with screw import 56, screw import 56 exports 82 by tracheae 83 with screw and is connected, pneumatic screwdriver 58 of tightening up a screw is driven to move up and down along slide rail 55 by cylinder 51 of tightening up a screw with slide 54 and carries out automatic screw loading.
As Fig. 1, shown in Fig. 2, described Material moving device 4 comprises upper mounted plate 42, bottom plate 49, first base plate 43, second base plate 48 and multiplely move flitch 41, the first described base plate 43 is positioned at the bottom of Material moving device 4, the corner location of the first base plate 43 is equipped with slide bar 46, sleeve 45 is provided with between slide bar 46 and the first base plate 43, the centre of the first base plate 43 is provided with upper and lower air cylinders 47, the end of upper and lower air cylinders 47 is connected with the second base plate 48, second base plate 48 is provided with the sliding eye matched with slide bar 46, upper and lower air cylinders 47 drives the second base plate 48 to move up and down along slide bar 46, the left side of the second base plate 48 is provided with left and right cylinder 44, the end of left and right cylinder 44 is connected with bottom plate 49, bottom plate 49 both upper ends thereof is provided with chute 412, chute 412 is provided with the slide block 411 that can slide along chute 412, bottom plate 49 is connected with upper mounted plate 42 by slide block 411, left and right cylinder 44 drives bottom plate 49 to move left and right, and upper mounted plate 42 moves left and right with bottom plate 49, the centre of bottom plate 49 is provided with front and back cylinder 410, and the end of front and back cylinder 410 is connected with upper mounted plate 42, and front and back cylinder 410 drives upper mounted plate 42 to move forward and backward along chute 412, upper mounted plate 42 is provided with and multiplely moves flitch 41, multiple flitch 41 that moves evenly is arranged on upper mounted plate 42, multiple flitch 41 that moves is driven the movement carrying out all around and above-below direction respectively by front and back cylinder 410, left and right cylinder 44 and upper and lower air cylinders 47 with upper mounted plate 42, bottom plate 49 and the second base plate 48, carry out moving material.
As shown in Figure 1 and Figure 2, described mechanism for sorting 3 comprises the height sensors for having responded to bad product, and the sorting cylinder 31 that bad product is separated.
The operation principle of the utility model copper post automatic screw loading machine: when long copper post needing tighten up a screw (needing upper 3 screws for each long copper post), on the one hand, start long copper post shake dish, when long copper post directly shakes to long copper post transmission track and the overlapping place of pusher transmission track, start pusher cylinder, first long copper post is pushed into straight to chute feeder by pusher cylinder, is then carried out up and down by first long copper post by Material moving device, the movement of left and right and front and back makes it be transferred to first position of tightening up a screw to wait to tighten up a screw; On the other hand, start left screw shake dish and right screw shake dish, and left screw dispensing device and right screw dispensing device, screw is sent to mechanism of tightening up a screw, and then by starting, the cylinder of tightening up a screw of tightening up a screw in mechanism is descending carries out tightening up a screw of first screw hole position on first long copper post; And then by Material moving device, first long copper post is transferred to second position of tightening up a screw and waits to tighten up a screw, simultaneously next long copper post is transferred to first position of tightening up a screw and waits to tighten up a screw, and then carries out tightening up a screw of tightening up a screw of second screw hole position on first long copper post and first screw hole position on second long copper post by mechanism of tightening up a screw; Above-mentioned circulation in this way, until all operations of tightening up a screw completing on long copper post, when the long copper post completing operation of tightening up a screw is by mechanism for sorting, is separated the sheep from the goats product by mechanism for sorting, and separately flows out fine or not hopper.When short copper post needing tighten up a screw (needing upper 2 screws for each short copper post), principle and above-mentioned three long copper posts principle of tightening up a screw is identical.
The above, be only preferred embodiment of the present utility model, not does any pro forma restriction to the utility model; The those of ordinary skill of all industry all can shown in by specification accompanying drawing and the above and implement the utility model swimmingly; But all those skilled in the art are not departing within the scope of technical solutions of the utility model, disclosed above technology contents can be utilized and make a little change, modify with differentiation equivalent variations, be Equivalent embodiments of the present utility model; Meanwhile, all according to substantial technological of the present utility model to the change of any equivalent variations that above embodiment is done, modify and differentiation etc., within the protection domain all still belonging to the technical solution of the utility model.