CN204366047U - A kind of material boat upset material collecting device - Google Patents
A kind of material boat upset material collecting device Download PDFInfo
- Publication number
- CN204366047U CN204366047U CN201420795746.1U CN201420795746U CN204366047U CN 204366047 U CN204366047 U CN 204366047U CN 201420795746 U CN201420795746 U CN 201420795746U CN 204366047 U CN204366047 U CN 204366047U
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- boat
- folder
- parts
- material boat
- rewinding
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Abstract
The utility model belongs to metal powder reduction manufacture field, is specifically related to a kind of material boat upset material collecting device.Expect that boat material collecting device is complicated, it is large to take working space to overcome in prior art, manually need knock the problem shaking off and be bonded in material boat material loading powder, the utility model discloses a kind of material boat upset material collecting device, include black box, material boat support guide groove, guide rail, material boat prelocalization device, material boat post-positioning device, folder boat assembly, rewinding feed bin, the aspiration of negative pressure device and material powder collecting vessel.Beneficial effect: (1) all rewindings action all completes in completely airtight environment, realizes hermetically sealed rewinding, effectively evades dust pollution.(2) utilize the gravity of material boat self to produce turning torque, realize the upset of material boat, and without the need to special turning device, simplify system architecture, save working space.(3) by the shock between material boat and cross bar, not only increase the flip angle of material boat, and there is the effect of knocking, make rewinding more thorough.
Description
Technical field
The utility model belongs to metal powder reduction manufacture field, is specifically related to a kind of material boat upset material collecting device.
Background technology
Metal powder reduction processing is by metal oxide powder to be restored, is obtained the production process of certain purity metal dust in high temperature environments by the reduction of reducibility gas (mostly being hydrogen).Fire owing to easily producing when the aerial content of hydrogen reaches finite concentration, so metal powder reduction processing belongs to high temperature, high dust, high-risk production system, and operating environment is severe, and production process is to production equipment, and particularly operating personnel easily damages.Therefore, metal powder reduction processing operation automation is the only way and the task of top priority that ensure production safety, improve the quality of products, reduce dust pollution, realize green production.But, due to technical difficulty, up to the present there is no ripe domestic automatization operation system.
Metal powder reduction processing operation comprises: metal dust to be restored weigh charging, enter stove, the sequence of operations such as reduction treatment, reducing metal powder are come out of the stove, quality testing, rewinding, clear boat.Material boat loads the container of metal dust when being metal powder reduction process.For automatization operation system, in above-mentioned operation, except expecting during reduction treatment that boat is except rear boat pushes away front boat and arranges according to this, all the other operations are all determine that position operates a certain, and each material boat must pass through All Jobs station successively, therefore, material boat must be transmitted successively during operation, need fixing material boat at operation station place.
Cause metal powder reduction to process the one of the main reasons of operation automation difficulty, need when being rewinding to expect that boat overturns, after rewinding, need again material boat to revert to level, in addition, if as-reduced material powder occurs bonding, just need to knock material boat, make it shake off.This makes material collecting device become very complicated, and the working space taken is huge, and especially to the operation process of lamination material boat (by the individual elongated ship moulding mixture boat stacked on top of one another material boat together of 2-3), problem is more aobvious outstanding.Elongated ship moulding mixture boat refers generally to length and reaches 500mm, short of width 100mm, highly only the material boat of 40mm.
Utility model content
(1) technical problem that will solve
Expect that boat material collecting device is complicated, it is large to take working space to overcome in prior art, manually need knock the problem shaking off and be bonded in material boat material loading powder, the technical problems to be solved in the utility model is to provide a kind of material boat upset material collecting device, this device does not need manually to knock, then can reach the automatic turning rewinding of material boat, reduce the object of working space.
(2) technical scheme
In order to solve the problems of the technologies described above, the utility model provides a kind of material boat upset material collecting device, includes black box, material boat support guide groove, guide rail, material boat prelocalization device, material boat post-positioning device, folder boat assembly, rewinding feed bin, the aspiration of negative pressure device and material powder collecting vessel;
Described black box includes rear door cylinder, front door cylinder, rear sealing hatch door, nose capsule door and seal closure; Nose capsule door is connected with seal closure by front door cylinder, and after rear sealed compartment gate open, hatch door cylinder is connected with seal closure;
Described material boat supports the bottom that guide groove is arranged on seal closure, and material boat supports top of guide slot and is provided with described guide rail, and described guide rail is arranged material boat prelocalization device and material boat post-positioning device, guide rail and material boat support between guide groove by material boat; Material boat supports guide groove for expecting the guiding of boat; Material boat prelocalization device and material boat post-positioning device are for keeping the invariant position of rewinding material boat when waiting to be clamped, to press from both sides boat parts after next time during operation accurately can clamp rewinding material boat, particular location can be selected according to on-site actual situations and arrange flexibly;
Described folder boat assembly includes fore-clamp boat parts, folder boat component-mounted boards and rear folder boat parts; Be provided with fore-clamp boat parts and rear folder boat parts above described folder boat component-mounted boards, be provided with slide block below described folder boat component-mounted boards, folder boat component-mounted boards can move along guide rail; Fore-clamp boat parts and rear folder boat parts are provided with folder boat gas pawl, and folder boat gas pawl can be opened or close, and can clamp material boat when folder boat gas pawl closes, and then unclamps material boat when folder boat gas pawl is opened;
Described rewinding feed bin is connected with the bottom of seal closure, expects boat jacking parts and rear material boat jacking parts, be also provided with front rail and rear transverse rod in the inside of rewinding feed bin before rewinding feed bin is provided with; The bottom of rewinding feed bin is connected with material powder collecting vessel, and the upper end of material powder collecting vessel is provided with the aspiration of negative pressure device, and the aspiration of negative pressure device can accelerate the collection of expecting powder.
Preferably, not in same level, there is difference in height in front rail and rear transverse rod; Front rail and rear transverse rod are used for and treat that rewinding material boat produces and collide; The stop of front rail can also increase the flip angle treating rewinding material boat.
Preferably, described front material boat jacking parts and rear material boat jacking parts are cylinder.
Preferably, the shape of folder boat gas pawl is spherical or conical, and fore-clamp boat parts and rear folder boat parts adopt aligning supporting, therefore, has good adaptability to the deviation of material boat position.
Preferably, the type of drive of pressing from both sides boat component-mounted boards can adopt pneumatic, hydraulic pressure, the various ways such as electronic.
More preferably, the driving of pressing from both sides boat component-mounted boards adopts Rodless cylinder to drive.
Preferably, all motive position all adopt non-lubricating sliding friction structure, and greasy dirt and the useless foam of wearing and tearing can be avoided the pollution of reclaimed materials powder.
(3) beneficial effect
The beneficial effects of the utility model have:
(1) when forward and backward sealing hatch door closes, seal closure, rewinding feed bin, the aspiration of negative pressure device and material powder collecting vessel form all-sealed structure, and whole rewinding process completes in a sealed meter environment, avoids dust from flying, has free of contamination feature;
(2) for treating that rewinding material boat provides support and leads when front material boat jacking parts and rear material boat jacking parts stretch out, convenient folder boat parts drive due-in material material boat to move forward and backward; Treat that rewinding material boat loses support when two material boat jacking parts are return, material boat overturns, without the need to special turning device under the effect of self gravitation, rewinding can be realized, both simplified the structure, in turn saved working space, be particularly suitable for the slender ship moulding mixture boat of many boiler tubes reduction furnace.
(3) after expecting boat upset, control fore-clamp boat parts to move forward and backward fast, thus drive the movement fast of material boat, due to the stop of forward and backward cross bar, material boat and cross bar collide, there is similar effect of knocking, can by material boat on harden and bonding material powder shake off, the stop of front rail can also increase the flip angle treating rewinding material boat; The aspiration of negative pressure device impels material powder to enter rapidly material powder collecting vessel, make rewinding more thoroughly, cleaner;
(4) forward and backward material boat positioner, makes the bin location of material boat accurately locate, and guarantees that rear folder boat parts can accurately clamp material boat;
(5) treat rewinding material boat and rewinding material boat synchronously enter and send, simplify device and work flow;
(6) all motive position all adopt non-lubricating rolling friction structure, avoid greasy dirt and the useless foam of wearing and tearing to the pollution of reclaimed materials powder.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present utility model.
Fig. 2 is the plan structure schematic diagram of the utility model (omission black box).
Fig. 3 is the structural representation of the utility model folder boat component-mounted boards when being positioned at front extreme position.
Fig. 4 is the structural representation of the utility model folder boat component-mounted boards when being positioned at rear extreme position.
Fig. 5 is the structural representation of the utility model material boat to be recycled when being in free plumbness.
Fig. 6 is the utility model material boat to be recycled and rear transverse rod structural representation when colliding.
Fig. 7 is the utility model material boat to be recycled and front rail structural representation when colliding.
Fig. 8 is the structural representation of the utility model rewinding material boat and state of folder boat component-mounted boards when completing.
Being labeled as in accompanying drawing: 1-seal closure, 2-guide rail, 3-fore-clamp boat parts, 4-presss from both sides boat component-mounted boards, press from both sides boat parts after 5-, 6-expects that boat supports guide groove, expects boat jacking parts after 7-, material boat jacking parts before 8-, 9-rewinding feed bin, 10-rear transverse rod, 11-the aspiration of negative pressure device, 12-expects powder collecting vessel, 13-front rail, 14-prelocalization device, 15-post-positioning device, 16-nose capsule door, 17-front door cylinder, 18-rear door cylinder, seals hatch door after 19-, and 20-presss from both sides boat gas pawl.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described.
embodiment 1
A kind of material boat upset material collecting device, as shown in Figure 1 to Figure 2, includes black box, material boat support guide groove 6, guide rail 2, material boat prelocalization device 14, material boat post-positioning device 15, folder boat assembly, rewinding feed bin 9, the aspiration of negative pressure device 11 and material powder collecting vessel 12;
Described black box includes rear door cylinder 18, front door cylinder 17, rear sealing hatch door 19, nose capsule door 16 and seal closure 1; Nose capsule door 16 is connected with seal closure 1 by front door cylinder 17, and rear sealing hatch door 19 is connected with seal closure 1 by rear door cylinder 18;
Described material boat supports the bottom that guide groove 6 is arranged on seal closure 1, and material boat supports above guide groove 6 and is provided with described guide rail 2, and described guide rail 2 is arranged material boat prelocalization device 14 and material boat post-positioning device 15, guide rail 2 and material boat support between guide groove 6 by material boat; Material boat supports guide groove 6 for expecting the guiding of boat; Material boat prelocalization device 14 and material boat post-positioning device 15 are for keeping the invariant position of rewinding material boat when waiting to be clamped, to press from both sides boat parts after next time during operation accurately can clamp rewinding material boat, particular location can be selected according to on-site actual situations and arrange flexibly;
Described folder boat assembly includes fore-clamp boat parts 3, folder boat component-mounted boards 4 and rear folder boat parts 5; Described folder boat component-mounted boards 4 is provided with fore-clamp boat parts 3 and rear folder boat parts 5 above, and described folder boat component-mounted boards 4 is provided with slide block below; Fore-clamp boat parts 3 and rear folder boat parts 5 are provided with folder boat gas pawl 20, and folder boat gas pawl 20 can be opened or close, and can clamp material boat when folder boat gas pawl 20 closes, and then unclamps material boat when folder boat gas pawl 20 is opened; Folder boat component-mounted boards 4 can move along guide rail 2;
Described rewinding feed bin 9 is connected with bottom seal closure 1, expects boat jacking parts 8 and rear material boat jacking parts 7, be also provided with front rail 13 and rear transverse rod 10 in the inside of rewinding feed bin 9 before rewinding feed bin 9 is provided with; The bottom of rewinding feed bin 9 is connected with material powder collecting vessel 12, and the upper end of material powder collecting vessel 12 is provided with the aspiration of negative pressure device 11, and the aspiration of negative pressure device 11 can accelerate the collection of expecting powder.
Job step of the present utility model is as follows:
The first step: need rewinding material boat after order of the bit when material collecting device control system receives, open nose capsule door 16 and rear sealing hatch door 19 simultaneously, treating that rewinding material boat enters nose capsule door 16(prime transfer system by prime transfer system can for pushing away boat cylinder, also can be conveyer belt, particular type is selected according to site space position), control folder boat component-mounted boards 4 forward (to nose capsule door direction, diagram is left) mobile, fore-clamp boat parts 3 and rear folder boat parts 5 are synchronously moved forward, before, the folder boat gas pawl 20 of rear folder boat parts is in opening, front material boat jacking parts 8 and rear material boat jacking parts 7 stretch out, when after after the folder boat gas pawl 20 of folder boat parts 5 crosses material boat post-positioning device 15, material boat post-positioning device 15 stretches out, play the effect of clamping material boat, then expect that boat prelocalization device 14 is return, play the effect of unclamping material boat, until folder boat component-mounted boards 4 moves to front extreme position always, this moment, the folder boat gas pawl 20 of rear folder boat parts 5 is positioned at material boat prelocalization device 14 place, as shown in Figure 3.
Second step, the folder boat gas pawl 20 of closed fore-clamp boat parts 3 and rear folder boat parts 5, rewinding material boat and rewinding material boat are treated in clamping respectively, and after this, material boat post-positioning device 15 is return (two positioners are all in the state of unclamping and expecting boat), as shown in Figure 3.
3rd step, control folder boat component-mounted boards 4 and (seal hatch door direction backward backward, diagram is to the right) mobile, fore-clamp boat parts 3 and rear folder boat parts 5 are dragged respectively treat rewinding material boat and rewinding material boat synchronously move backward, until rear extreme position, now, treat that rewinding material boat enters material collecting device, namely rewinding material boat is sent material collecting device, close nose capsule door 16, unclamp the folder boat gas pawl 20 of rear folder boat parts 5 simultaneously, the folder boat gas pawl 20 of rear folder boat parts 5 is made to depart from rewinding material boat, rear class transfer system is rewinding material boat hauling-out rear sealing hatch door 19(rear class transfer system can for drawing boat cylinder, also can be conveyer belt, particular type is selected according to site space position), the folder boat gas pawl 20 now pressing from both sides boat parts 5 afterwards has synchronously reached outside rear sealing hatch door 19, sealing hatch door 19 after closing, as shown in Figure 4.
4th step, control folder boat component-mounted boards 4 moves forward and (moves to nose capsule door direction, be moved to the left in figure), and then the drive of fore-clamp boat parts 3 treats that rewinding material boat also moves forward, sealing hatch door 19 after the folder boat gas pawl 20 of rear folder boat parts 5 synchronously returns to and closes after within material collecting device, opens the aspiration of negative pressure device 11, returns rear material boat jacking parts 7 and front material boat jacking parts 8, material boat to be recycled automatic turning under gravity, as shown in Figure 5.
5th step, (this suitable interval is the mobile space obtained according to on-site actual situations debugging in suitable interval to control folder boat component-mounted boards 4, particular location is determined by field adjustable) () moves a position in figure to the right backward fast, fore-clamp boat parts 3 drive until rewinding material boat with after whippletree 10 collide and knock, shake off harden material and the bonding material powder on material boat to be recycled, as shown in Figure 6.
6th step, control folder boat component-mounted boards 4 in suitable interval, move forward a position fast, the drive of fore-clamp boat parts 3 is treated that rewinding material boat and front whippletree 13 collide and is knocked, and strengthens the flip angle treating rewinding material boat, so that it is clean to expect that powder falls, as shown in Figure 7.
7th step, repeats the action of the 5th step and the 6th step, makes folder boat component-mounted boards 4 fast reciprocating in suitable interval move 3-5 circulation, with thorough reclaimed materials powder, so far treats that the material powder on rewinding material boat reclaims complete, treat that rewinding material boat becomes rewinding material boat.
8th step, control folder boat component-mounted boards 4 to move backward, fore-clamp boat parts 3 drive rewinding material boat to move backward, meanwhile, stretch out rear material boat jacking parts 7 and front material boat jacking parts 8, make rewinding material boat enter material boat smoothly and support guide groove 6, and continue to follow folder boat component-mounted boards 4 and move to rewinding and to finish the work position, now, the folder boat gas pawl 20 of fore-clamp boat parts 3 is just positioned at material boat post-positioning device 15 place, material boat prelocalization device 14 stretches out, clamp rewinding material boat, then the clamping gas pawl of material boat parts 3 before unclamping, as shown in Figure 8, so far a rewinding work cycle is completed, wait for next rewinding operating process.
Form totally-enclosed system when the sealing hatch door at two ends is closed, all rewinding actions all complete under completely airtight environment, realize hermetically sealed rewinding, effectively evade dust pollution.
After material boat enters material collecting device, when expecting not support (two material boat jacking parts are all in the state of returning) bottom boat, the gravity of material boat self produces turning torque, material boat is rotated counterclockwise, realize the upset of material boat, and without the need to special turning device, be specially adapted to elongated ship moulding mixture boat.
After the upset of material boat, fore-clamp boat parts 3 drive and treat, in the process of quick movement before and after rewinding material boat, can produce shock, material powder can be made to shake off better when running into front rail 13 and rear transverse rod 10; Particularly when rewinding material boat moves forward, not only can shake off material powder, and with the flip angle of aniseed boat, can be conducive to expecting that the material powder at boat inferior horn place falls.
By reasonable design, material collecting device is while fore-clamp boat parts 3 clamp and draw in and treat rewinding material boat, and rear folder boat parts 5 clamp and send rewinding material boat, achieves to draw in, send the synchronization job of material boat, improves operating efficiency.
Folder boat gas pawl 20 is designed to spherical or conical, adopts aligning to support in forward and backward folder boat parts, therefore, has good adaptability to the deviation of material boat position; In addition, forward and backward folder boat parts can take such as pneumatic, electronic, the multiple type of drive such as hydraulic pressure or electromagnetism.
The front material boat jacking parts 8 of the utility model design and rear material boat jacking parts 7, when expecting that boat is drawn in, two jacking parts are in the state of stretching out, and play a part supporting material boat, prevent the upset of material boat; When expecting boat upset, two jacking parts are in the state of returning, and material boat loses support, and material boat realizes upset under self gravitation effect; After completing rewinding, material boat jacking parts stretch out again, make material boat be in level, to facilitate, material boat are transported to out boat position.
The aspiration of negative pressure device 11 of the utility model design can accelerate the collection of reclaimed materials powder.Motion parts all in device is non-lubricating rolling friction parts, avoids lubricating oil and abrasion scrap to the pollution of reducing material powder most possibly.
The above embodiment only have expressed preferred embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion, improvement and substitute, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (8)
1. a material boat upset material collecting device, it is characterized in that, include black box, material boat support guide groove (6), guide rail (2), material boat prelocalization device (14), material boat post-positioning device (15), folder boat assembly, rewinding feed bin (9), the aspiration of negative pressure device (11) and material powder collecting vessel (12);
Described black box includes rear door cylinder (18), front door cylinder (17), rear sealing hatch door (19), nose capsule door (16) and seal closure (1); Nose capsule door (16) is connected with seal closure (1) by front door cylinder (17), and rear sealing hatch door (19) is connected with seal closure (1) by rear door cylinder (18);
Described material boat supports the bottom that guide groove (6) is arranged on seal closure (1), material boat supports guide groove (6) top and is provided with described guide rail (2), described guide rail (2) is arranged material boat prelocalization device (14) and material boat post-positioning device (15), guide rail (2) and material boat support between guide groove (6) by material boat; Material boat supports guide groove (6) for expecting the guiding of boat;
Described folder boat assembly includes fore-clamp boat parts (3), folder boat component-mounted boards (4) and rear folder boat parts (5); Described folder boat component-mounted boards (4) is provided with fore-clamp boat parts (3) and rear folder boat parts (5) above, and described folder boat component-mounted boards (4) is provided with slide block below, and folder boat component-mounted boards (4) can be mobile along guide rail (2); Fore-clamp boat parts (3) and rear folder boat parts (5) are provided with folder boat gas pawl (20);
Described rewinding feed bin (9) is connected with the bottom of seal closure (1), rewinding feed bin (9) before being provided with expect boat jacking parts (8) and rear material boat jacking parts (7), is also provided with front rail (13) and rear transverse rod (10) in the inside of rewinding feed bin (9); The bottom of rewinding feed bin (9) is connected with material powder collecting vessel (12), and the upper end of material powder collecting vessel (12) is provided with the aspiration of negative pressure device (11).
2. material boat upset material collecting device according to claim 1, it is characterized in that, not in same level, there is difference in height in front rail (13) and rear transverse rod (10).
3. material boat upset material collecting device according to claim 1, it is characterized in that, described front material boat jacking parts (8) and rear material boat jacking parts (7) are cylinder.
4. material boat upset material collecting device according to claim 1, it is characterized in that, the shape of folder boat gas pawl (20) is spherical or conical.
5. material boat upset material collecting device according to claim 1, it is characterized in that, fore-clamp boat parts (3) and rear folder boat parts (5) adopt aligning supporting.
6. material boat according to claim 1 upset material collecting device, is characterized in that, the type of drive of folder boat component-mounted boards (4) can adopt pneumatic, hydraulic pressure or electronic mode.
7. material boat upset material collecting device according to claim 5, is characterized in that, the driving of folder boat component-mounted boards (4) adopts Rodless cylinder to drive.
8. material boat upset material collecting device according to claim 1, it is characterized in that, all motive position all adopt non-lubricating sliding friction structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420795746.1U CN204366047U (en) | 2014-12-17 | 2014-12-17 | A kind of material boat upset material collecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420795746.1U CN204366047U (en) | 2014-12-17 | 2014-12-17 | A kind of material boat upset material collecting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204366047U true CN204366047U (en) | 2015-06-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420795746.1U Withdrawn - After Issue CN204366047U (en) | 2014-12-17 | 2014-12-17 | A kind of material boat upset material collecting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204366047U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439267A (en) * | 2014-12-17 | 2015-03-25 | 崇义章源钨业股份有限公司 | Material boat turnover material collection device |
| CN112857031A (en) * | 2020-12-31 | 2021-05-28 | 崇义章源钨业股份有限公司 | Oxidation reduction furnace |
-
2014
- 2014-12-17 CN CN201420795746.1U patent/CN204366047U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104439267A (en) * | 2014-12-17 | 2015-03-25 | 崇义章源钨业股份有限公司 | Material boat turnover material collection device |
| CN112857031A (en) * | 2020-12-31 | 2021-05-28 | 崇义章源钨业股份有限公司 | Oxidation reduction furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150603 Effective date of abandoning: 20160518 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |