CN204361976U - All-weather solar photovoltaic battery panel is followed the tracks of and angle regulator - Google Patents
All-weather solar photovoltaic battery panel is followed the tracks of and angle regulator Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S30/00—Arrangements for moving or orienting solar heat collector modules
- F24S30/40—Arrangements for moving or orienting solar heat collector modules for rotary movement
- F24S30/45—Arrangements for moving or orienting solar heat collector modules for rotary movement with two rotation axes
- F24S30/452—Vertical primary axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S30/00—Arrangements for moving or orienting solar heat collector modules
- F24S2030/10—Special components
- F24S2030/13—Transmissions
- F24S2030/134—Transmissions in the form of gearings or rack-and-pinion transmissions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
本实用新型公开了一种全天候太阳能光伏电池板跟踪及角度调节装置,包括固定底座、水平调节装置、垂直调节装置、太阳能光伏电池组件和控制器。水平调节装置包括电机、蜗轮蜗杆减速器、主动齿轮、从动齿轮;垂直调节装置包括底支座、三角形倾角调节机构、电磁锁闭开关和滑移驱动机构;太阳能光伏电池组件中设有光电传感器。本实用新型实现了太阳能电池板水平和垂直两个方向的转动和角度调节的程序控制,且在两个方向的运动能够实现自锁,能全天候、全自动跟踪太阳运动并能自适应地调节太阳能电池板的方向和倾角,提高了太阳能的利用率。本实用新型可应用于固定场所或移动装置上,具有结构简单紧凑、工作稳定可靠、操作维护便捷、安全性高等优点。
The utility model discloses an all-weather solar photovoltaic battery panel tracking and angle adjustment device, which comprises a fixed base, a horizontal adjustment device, a vertical adjustment device, a solar photovoltaic battery assembly and a controller. The horizontal adjustment device includes a motor, worm gear reducer, driving gear, and driven gear; the vertical adjustment device includes a bottom support, a triangular inclination adjustment mechanism, an electromagnetic lock switch and a sliding drive mechanism; a photoelectric sensor is installed in the solar photovoltaic cell module . The utility model realizes the program control of the rotation and angle adjustment of the horizontal and vertical directions of the solar cell panel, and the movement in the two directions can realize self-locking, can track the movement of the sun all-weather and fully automatically, and can self-adaptively adjust the solar energy. The direction and inclination of the solar panels improve the utilization rate of solar energy. The utility model can be applied to fixed places or mobile devices, and has the advantages of simple and compact structure, stable and reliable work, convenient operation and maintenance, and high safety.
Description
技术领域technical field
本实用新型涉及太阳能电池板的调节装置,特别涉及一种全天候太阳能光伏电池板跟踪及角度调节装置,属于太阳能发电工程技术领域。The utility model relates to an adjusting device for a solar battery panel, in particular to an all-weather solar photovoltaic battery panel tracking and angle adjusting device, which belongs to the technical field of solar power generation engineering.
背景技术Background technique
太阳能是世界各国应对能源危机发展的重要的新能源之一,太阳能光伏电池的转换效率主要由太阳能电池自身材料的转换的效率和太阳光的强度两个主要因素决定。太阳能光伏电池板如能始终保持与太阳光垂直,就可以在有限的使用面积内收集更多的太阳能。但是,太阳相对于地球每时每刻都在运动着,生活在北半球的人们可以感受到太阳并非单纯地由低到高、再由高到低地运动,而是伴随着由东到南、由南到西运动(南半球由东到西、有北到西运动),要想让太阳能光伏电池板的利用效率提高,就必须采取措施。香港大学的KPCheng和SCMHui教授研究了太阳光照射角度与太阳能接受率的关系,结果表明:太阳的跟踪与非跟踪,能量的接受效率相差37.7%,高精度的跟踪太阳可使太阳能光伏电池板的利用率大大提高。Solar energy is one of the important new energy sources in the world to deal with the energy crisis. The conversion efficiency of solar photovoltaic cells is mainly determined by two main factors: the conversion efficiency of the solar cell's own materials and the intensity of sunlight. If solar photovoltaic panels can always be kept perpendicular to sunlight, more solar energy can be collected within a limited area of use. However, the sun is moving relative to the earth all the time. People living in the northern hemisphere can feel that the sun does not simply move from low to high and then from high to low, but is accompanied by a movement from east to south and from south to south. Movement to the west (from east to west in the southern hemisphere, and from north to west), in order to improve the utilization efficiency of solar photovoltaic panels, measures must be taken. Professors KPCheng and SCM Hui of the University of Hong Kong studied the relationship between the angle of sunlight irradiation and the acceptance rate of solar energy. The results showed that the energy acceptance efficiency differs by 37.7% between the tracking of the sun and non-tracking. High-precision tracking of the sun can make the solar photovoltaic panels The utilization rate is greatly improved.
但现有的各类太阳能产品普遍存在的缺陷是电池板的位置是固定的,且太阳能电池板一般为平面方形,而太阳随着每天时间的变化对太阳能电池板的照射角度的变化将近180度;另外,随着季节的变化,太阳的运动轨迹也从北至南移动较大幅度,采用固定安装的方式在一天中很难采集到最强的太阳光,尤其对于运动设备如车载装置上的光伏发电系统,太阳光照角的变化对光伏系统的受光面积及光利用率的影响更为显著。而对太阳能电池板而言,阳光照射角度直接决定了太阳能量的吸收效率。太阳能电池板角度的偏差会直接影响太阳能的吸收转换效率,甚至可能影响光伏产品的使用效果、稳定性和可靠性。However, the common defect of all kinds of existing solar products is that the position of the solar panel is fixed, and the solar panel is generally flat and square, and the angle of the sun's irradiation on the solar panel varies by nearly 180 degrees with the change of daily time. ; In addition, as the seasons change, the trajectory of the sun also moves greatly from north to south. It is difficult to collect the strongest sunlight in a day with a fixed installation, especially for sports equipment such as vehicle-mounted devices. For photovoltaic power generation systems, changes in the sun's illumination angle have a more significant impact on the light-receiving area and light utilization rate of the photovoltaic system. For solar panels, the angle of sunlight directly determines the absorption efficiency of solar energy. The deviation of the solar panel angle will directly affect the absorption and conversion efficiency of solar energy, and may even affect the use effect, stability and reliability of photovoltaic products.
在解决太阳能电池板的角度和方向调节方面,很多发明人节付出了诸多努力。申请号为200620102832.5的中国专利公开了一种应用于交通信号灯的可任意调节方向和角度的太阳能电池板,其调节器是由插球和套壳组成,即利用球副来简易地调节太阳能电池板的方向和角度。申请号为200620175297.6的中国专利公开了一种实时跟踪太阳能发电装置,其由包括一组蜗轮蜗杆机构在内的传动机构实现太阳能电池板的经度方向的角度调节和自锁,其缺点是需要在两平衡臂下设置配重砣,且其维度调节须由人工完成。公开号为CN 203466773的中国实用新型专利,公开了一种“可调倾角的太阳能光伏支架”,其采用固定倾角式运行方式,可随地面起伏调节支架檩条角度,从而调节电池板角度,但调节时需对多个螺栓调节,操作繁琐,且无法实现多角度调节。公开后为CN 202905739的中国实用新型专利,公开了一种“太阳能阵列倾角连续可调的调节装置”,其实现在35°~55°间调节角度,但因受结构本身的重力影响,调节阻力大,且角度调节范围有限。申请号为201320874913.7的中国专利公开了一种利用二维倾角传感器的太阳能跟踪支架,克服了公开号为CN102931253的中国专利的一些缺陷,但是其主梁和次梁的旋转无自锁保护装置。In solving the angle and direction adjustment of the solar panel, many inventors have paid a lot of effort. The Chinese patent with the application number 200620102832.5 discloses a solar panel that can be used in traffic lights and can adjust the direction and angle arbitrarily. direction and angle. The Chinese patent application number 200620175297.6 discloses a real-time tracking solar power generation device, which realizes the angle adjustment and self-locking of the longitude direction of the solar panel by a transmission mechanism including a group of worm gear mechanisms. A counterweight is set under the balance arm, and its dimension adjustment must be done manually. The Chinese utility model patent with the publication number CN 203466773 discloses a "solar photovoltaic support with adjustable inclination angle", which adopts a fixed inclination angle operation mode, and can adjust the angle of the purlin of the support with the ups and downs of the ground, thereby adjusting the angle of the battery panel. It is necessary to adjust multiple bolts, the operation is cumbersome, and multi-angle adjustment cannot be realized. After publication, the Chinese utility model patent CN 202905739 discloses a "solar array tilt angle continuously adjustable adjustment device", which can adjust the angle between 35° and 55°, but due to the influence of the gravity of the structure itself, the adjustment resistance is large , and the angle adjustment range is limited. The Chinese patent application number 201320874913.7 discloses a solar tracking bracket using a two-dimensional inclination sensor, which overcomes some defects of the Chinese patent publication number CN102931253, but there is no self-locking protection device for the rotation of the main beam and the secondary beam.
此外,现有技术中,很少有太阳能电池板支架或调节机构具有负载检测与预防方面的设计。In addition, in the prior art, few solar panel supports or adjustment mechanisms are designed with load detection and prevention aspects.
发明内容Contents of the invention
本实用新型的目的是针对现有技术的不足,提供一种能实现太阳能电池板绕水平轴和垂直轴的角度和方向的能全天候、全自动跟踪控制与调节,且在两个方向的运动能够实现自锁的太阳能光伏电池板跟踪及角度调节装置。The purpose of this utility model is to address the deficiencies of the prior art, to provide an all-weather, fully automatic tracking control and adjustment that can realize the angle and direction of the solar panel around the horizontal axis and the vertical axis, and the movement in two directions can A self-locking solar photovoltaic panel tracking and angle adjustment device.
本实用新型所要解决的技术问题采用以下技术方案来实现。The technical problems to be solved by the utility model are realized by the following technical solutions.
一种全天候太阳能光伏电池板跟踪及角度调节装置,包括固定底座、安装在固定底座上的水平调节装置、垂直调节装置、太阳能光伏电池组件和安装在固定底座内部的控制器。An all-weather solar photovoltaic battery panel tracking and angle adjustment device includes a fixed base, a horizontal adjustment device installed on the fixed base, a vertical adjustment device, a solar photovoltaic battery module and a controller installed inside the fixed base.
所述的固定底座包括用于将本实用新型固定在地面或移动设备上的底座安装法兰、斜支架和用于固定安装水平调节装置、垂直调节装置的安装平台,用于支撑安装平台的斜支架的数量不少于三个,且斜支架的底端与底座安装法兰固连,斜支架的顶端与安装平台固连。The fixed base includes a base mounting flange for fixing the utility model on the ground or mobile equipment, an oblique bracket and an installation platform for fixing and installing the horizontal adjustment device and the vertical adjustment device, and the installation platform for supporting the installation platform. The number of brackets is not less than three, and the bottom end of the oblique bracket is fixedly connected to the mounting flange of the base, and the top end of the oblique bracket is fixedly connected to the installation platform.
所述的水平调节装置用于调节太阳能光伏电池组件绕垂直轴的转角,即调节水平转角。所述的水平调节装置包括电机、蜗轮蜗杆减速器、主动齿轮、从动齿轮。其中,所述的电机为水平调节装置提供动力,其输出端与蜗轮蜗杆减速器的输入端相连接;所述的主动齿轮安装在具有自锁功能的蜗轮蜗杆减速器的输出轴上;从动齿轮安装在固定底座的安装平台上,且与安装平台之间通过止推轴承和径向轴承相连接;所述的主动齿轮与从动齿轮相啮合,主动齿轮驱动从动齿轮及安装在其上的垂直调节装置及太阳能光伏电池组件绕垂直轴转动。The horizontal adjustment device is used to adjust the rotation angle of the solar photovoltaic cell assembly around the vertical axis, that is, to adjust the horizontal rotation angle. The horizontal adjustment device includes a motor, a worm gear reducer, a driving gear and a driven gear. Wherein, the motor provides power for the horizontal adjustment device, and its output end is connected with the input end of the worm gear reducer; the driving gear is installed on the output shaft of the worm gear reducer with self-locking function; The gear is installed on the installation platform of the fixed base, and is connected with the installation platform through a thrust bearing and a radial bearing; the driving gear is meshed with the driven gear, and the driving gear drives the driven gear and is installed on it The vertical adjustment device and the solar photovoltaic cell assembly rotate around the vertical axis.
所述的垂直调节装置包括底支座、三角形倾角调节机构、电磁锁闭开关和滑移驱动机构。其中,所述的底支座安装在固定底座的安装平台上,所述的三角形倾角调节机构的后端与底支座通过铰链相连接,三角形倾角调节机构的前端与底支座通过移动副相连接,所述的电磁锁闭开关安装在三角形倾角调节机构的底部前端。所述的滑移驱动机构的前端与三角形倾角调节机构通过铰链相连接,其后端与底支座通过铰链相连接。The vertical adjustment device includes a bottom support, a triangular inclination adjustment mechanism, an electromagnetic lock switch and a sliding drive mechanism. Wherein, the bottom support is installed on the installation platform of the fixed base, the rear end of the triangular inclination adjustment mechanism is connected with the bottom support through a hinge, and the front end of the triangular inclination adjustment mechanism is connected with the bottom support through a moving pair. connected, the electromagnetic lock switch is installed at the front end of the bottom of the triangular inclination adjustment mechanism. The front end of the sliding drive mechanism is connected to the triangular inclination adjustment mechanism through a hinge, and its rear end is connected to the bottom support through a hinge.
所述的太阳能光伏电池组件包括电池固定框、太阳能电池和光电传感器,所述的电池固定框通过螺栓安装在三角形倾角调节机构的顶部,所述的太阳能电池和光电传感器安装在电池固定框内。The solar photovoltaic cell assembly includes a battery fixing frame, solar cells and photoelectric sensors, the battery fixing frame is installed on the top of the triangular inclination adjustment mechanism through bolts, and the solar cells and photoelectric sensors are installed in the battery fixing frame.
所述的底支座的前端设有前铰链座,在底支座的后端设有后铰链座,所述的底支座的中部通过螺钉与从动齿轮固连,且在所述的底支座与从动齿轮之间设有三维力传感器,用于测量来自太阳能光伏电池组件和垂直调节装置三维载荷。The front end of the bottom support is provided with a front hinge seat, and the rear end of the bottom support is provided with a rear hinge seat. The middle part of the bottom support is fixedly connected with the driven gear by screws, and at the bottom A three-dimensional force sensor is provided between the support and the driven gear to measure the three-dimensional load from the solar photovoltaic cell assembly and the vertical adjustment device.
所述的三角形倾角调节机构由限位齿条、Y型支撑架、调节连杆、止动销轴、滑块组、张紧弹簧、手动操作杆组成,所述的限位齿条的前端与底支座的前铰链座通过铰链相连接,其后端与底支座的后铰链座通过铰链相连接;所述的Y型支撑架的后端与限位齿条、底支座通过同轴铰链相连接,Y型支撑架的中部与调节连杆的后端通过铰链相连接,且在Y型支撑架的顶部设有安装电池固定框的支撑座;所述的滑块组套接在限位齿条上,包括两个对称布置的U型滑块和中连板,在所述的U型滑块上设有弧形导向槽;所述的调节连杆的前端置于滑块组的U型滑块内,且与止动销轴通过转动副相连接;所述的止动销轴的两端置于U型滑块上的弧形导向槽内,两根张紧弹簧的下端分别勾挂在两个U型滑块底部的挂钉上,其上端勾挂在止动销轴的两端;所述的手动操作杆包括操作手柄、连接杆和撬钩,所述的两个撬钩对称固连在连接杆的两端,所述的撬钩的末端置于U型滑块内且位于止动销轴的下方,所述的操作手柄位于连接杆的中部外侧,且与连接杆固连。The triangular inclination adjustment mechanism is composed of a limit rack, a Y-shaped support frame, an adjustment link, a stop pin, a slider group, a tension spring, and a manual operating lever. The front end and the bottom of the limit rack are The front hinge seat of the support is connected through a hinge, and its rear end is connected with the rear hinge seat of the bottom support through a hinge; the rear end of the Y-shaped support frame is connected with the limit rack and the bottom support through a coaxial hinge The middle part of the Y-shaped support frame is connected with the rear end of the adjustment link through a hinge, and a support seat for installing the battery fixing frame is provided on the top of the Y-shaped support frame; The rack includes two symmetrically arranged U-shaped sliders and a connecting plate, and an arc-shaped guide groove is provided on the U-shaped slider; the front end of the adjusting link is placed on the U of the slider group Type slider, and connected with the stop pin shaft through a rotating pair; the two ends of the stop pin shaft are placed in the arc-shaped guide groove on the U-shaped slider, and the lower ends of the two tension springs are respectively hooked on the On the pegs at the bottom of the two U-shaped sliders, the upper ends of which are hooked on the two ends of the stop pin; the manual operation lever includes an operating handle, a connecting rod and a pry hook, and the two pry hooks are symmetrically fixed At both ends of the connecting rod, the ends of the crowbar are placed in the U-shaped slider and below the stop pin, and the operating handle is located outside the middle of the connecting rod and is fixedly connected with the connecting rod.
所述的电磁锁闭开关用于驱动止动销轴的两端卡入或脱开限位齿条的限位齿槽,包括前移电磁铁、后移电磁铁、前吸板、后吸板、前吸板限位器、后吸板限位器,所述的前移电磁铁、后移电磁铁的数量均为二,且对称布置安装在滑块组的中连板上;所述的前吸板、后吸板、前吸板限位器和后吸板限位器套在止动销轴上,前吸板限位器安装在前吸板的背部,后吸板限位器安装在后吸板的背部,所述的前吸板限位器和后吸板限位器分别用于限定前吸板、后吸板的摆角,且均通过锁紧螺钉固定在止动销轴上。The electromagnetic lock switch is used to drive the two ends of the stop pin to snap into or disengage from the limit tooth slot of the limit rack, including a forward-moving electromagnet, a backward-moving electromagnet, a front suction plate, a rear suction plate, For the front suction plate limiter and the rear suction plate limiter, the number of the forward moving electromagnet and the backward moving electromagnet is two, and they are symmetrically arranged and installed on the connecting plate of the slider group; The suction plate, the rear suction plate, the front suction plate limiter and the rear suction plate limiter are set on the stop pin shaft, the front suction plate limiter is installed on the back of the front suction plate, and the rear suction plate limiter is installed on the rear At the back of the suction plate, the front suction plate limiter and the rear suction plate limiter are respectively used to limit the swing angle of the front suction plate and the rear suction plate, and are all fixed on the stop pin by locking screws.
所述的滑移驱动机构由前连接耳座、电动推杆和后连接耳座组成,所述的滑移驱动机构的前连接耳座安装在滑块组的中连板上,后连接耳座安装在底支座的后端,所述的电动推杆的前后两端分别与前连接耳座、后连接耳座通过铰链相连接;所述的电动推杆可由气缸、液压缸或其它直线往复运动机构替换。The sliding driving mechanism is composed of a front connecting lug, an electric push rod and a rear connecting lug, the front connecting lug of the sliding driving mechanism is installed on the connecting plate of the slider group, and the rear connecting lug Installed on the rear end of the bottom support, the front and rear ends of the electric push rod are respectively connected to the front connecting ear seat and the rear connecting ear seat through hinges; the electric push rod can be reciprocated by an air cylinder, hydraulic cylinder or other linear Movement mechanism replacement.
使用时,先根据使用地区的日照规律设定系统控制软件的基本参数,设定固定底座和垂直调节装置的安全载荷值。实际启用时,需要核对标准时间并将系统初始化。控制器根据太阳能光伏电池组件中的光电传感器所采集到的参数确定增大还是减小电池固定框的倾角以及绕垂直轴转角的大小。调节水平转角较为简单,只需使电机、蜗轮蜗杆减速器驱动主动齿轮转动,进而驱动从动齿轮反向转动一定角度即可。当需要增大电池固定框的倾角时,启动电磁锁闭开关中的前移电磁铁,通过吸附前吸板驱动止动销轴沿着U型滑块上的弧形导向槽向前滑移,使止动销轴的两端从限位齿条的齿槽内脱开,然后启动滑移驱动机构,驱动U型滑块沿着限位齿条向后滑移到设定位置,U型滑块驱动调节连杆的前端同步向后滑移,Y型支撑架的倾角在调节连杆后移的过程中不断增加直至设定值,最后启动电磁锁闭开关中的后移电磁铁,通过吸附后吸板驱动止动销轴沿着U型滑块上的弧形导向槽向后滑移,使止动销轴的两端卡入限位齿条的齿槽内,进而实现机械闭锁功能。当需要减小电池固定框的倾角时,按上述增加倾角的步骤反向移动U型滑块沿着限位齿条向后滑移到设定位置即可,电磁锁闭开关的操作方式完全相同。When in use, first set the basic parameters of the system control software according to the sunshine law of the area of use, and set the safe load value of the fixed base and the vertical adjustment device. When actually enabled, it is necessary to check the standard time and initialize the system. The controller determines whether to increase or decrease the inclination angle of the battery fixing frame and the size of the rotation angle around the vertical axis according to the parameters collected by the photoelectric sensor in the solar photovoltaic cell assembly. It is relatively simple to adjust the horizontal rotation angle. It is only necessary to make the motor and the worm gear reducer drive the driving gear to rotate, and then drive the driven gear to reversely rotate at a certain angle. When it is necessary to increase the inclination angle of the battery fixing frame, start the forward-moving electromagnet in the electromagnetic lock switch, and drive the stop pin shaft to slide forward along the arc-shaped guide groove on the U-shaped slider by absorbing the front suction plate, so that The two ends of the stop pin are disengaged from the tooth slots of the limit rack, and then the sliding drive mechanism is started to drive the U-shaped slider to slide back to the set position along the limit rack, and the U-shaped slider drives The front end of the adjusting link slides backward synchronously, the inclination angle of the Y-shaped support frame increases continuously to the set value during the process of adjusting the connecting rod moving backward, and finally activates the backward moving electromagnet in the electromagnetic lock switch, through the absorption and back suction. The plate drives the stop pin shaft to slide backward along the arc-shaped guide groove on the U-shaped slider, so that both ends of the stop pin shaft snap into the tooth slots of the limit rack, thereby realizing the mechanical locking function. When it is necessary to reduce the inclination angle of the battery fixing frame, move the U-shaped slider in reverse according to the above steps of increasing the inclination angle and slide it back to the set position along the limit rack. The operation mode of the electromagnetic lock switch is exactly the same .
本实用新型中的手动操作杆仅在电磁锁闭开关失效或系统断电时,需要人工调节倾角时才使用。使用时,用力按下操作手柄,利用置于止动销轴的下方的撬钩撬动止动销轴,并使止动销轴沿着U型滑块上的弧形导向槽向前滑移,使止动销轴的两端从限位齿条的齿槽内脱开。安装在底支座与从动齿轮之间的三维力传感器用于实时测量来自太阳能光伏电池组件和垂直调节装置的三维载荷,并将测量数据传输给控制器,当遭遇暴风等过载情况时,系统执行减小电池固定框的倾角以及绕垂直轴的转动的指令,以保护本实用新型的硬件设施。The manual operating lever in the utility model is only used when the electromagnetic lock switch fails or the system is powered off, and the inclination angle needs to be manually adjusted. When in use, press the operating handle firmly, use the pry hook placed under the stop pin to pry the stop pin, and make the stop pin slide forward along the arc-shaped guide groove on the U-shaped slider, so that the stop The two ends of the movable pin shaft are disengaged from the tooth grooves of the limit rack. The three-dimensional force sensor installed between the bottom support and the driven gear is used to measure the three-dimensional load from the solar photovoltaic cell module and the vertical adjustment device in real time, and transmit the measurement data to the controller. When encountering overload conditions such as storms, the system Execute instructions to reduce the inclination angle of the battery fixing frame and the rotation around the vertical axis, so as to protect the hardware facilities of the present invention.
本实用新型各电磁铁的闭合、电动推杆的伸缩以及电机的转动均由单片机或PLC及电机驱动器等构成的控制电路,根据光电传感器实时采集到的信号传输到由数据采集卡和运动控制卡组成的控制系统。通过系统事先设计好的执行程序软件,实现其程序自动控制,软件程序的设计根据本实用新型所使用地区的每个季节和每天的日照规律作为变量参数编程而来。本实用新型实现了太阳能电池板水平和垂直两个方向的转动和角度调节的程序控制,能全天候、全自动跟踪太阳运动并能自适应地调节太阳能电池板的方向和倾角,从而提高了太阳能的利用率。The closure of each electromagnet, the expansion and contraction of the electric push rod and the rotation of the motor in the utility model are all controlled by a single-chip microcomputer or PLC and a motor driver. composed control system. Through the execution program software designed in advance by the system, the automatic control of its program is realized. The design of the software program comes as a variable parameter programming according to each season and the daily sunshine law of the area used by the utility model. The utility model realizes the program control of the rotation and angle adjustment of the horizontal and vertical directions of the solar battery panel, can track the movement of the sun all-weather and fully automatically and can adaptively adjust the direction and inclination angle of the solar battery panel, thereby improving the efficiency of solar energy. utilization rate.
本实用新型的有益效果是,与现有的技术相比,本实用新型不仅能实现太阳能电池板绕水平轴和垂直轴的角度和方向调节,在两个方向的运动能够实现自锁,可应用于固定场所或移动装置上的太阳能电池板的调节,具有结构简单紧凑、工作稳定可靠、操作维护便捷、安全性高等优点。The beneficial effect of the utility model is that, compared with the existing technology, the utility model can not only realize the adjustment of the angle and direction of the solar panel around the horizontal axis and the vertical axis, but also can realize self-locking in the movement in two directions, and can be applied The adjustment of solar panels on fixed places or mobile devices has the advantages of simple and compact structure, stable and reliable work, convenient operation and maintenance, and high safety.
附图说明Description of drawings
图1为本实用新型的总体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的垂直调节装置的结构示意图;Fig. 2 is the structural representation of the vertical adjustment device of the present utility model;
图3为本实用新型的滑移驱动机构与底支座、电磁锁闭开关之间的连接关系图;Fig. 3 is a diagram of the connection relationship between the sliding drive mechanism of the present invention, the bottom support, and the electromagnetic lock switch;
图4为本实用新型的底支座的结构示意图;Fig. 4 is the structural representation of the bottom support of the utility model;
图5为本实用新型的手动操作杆的结构示意图;Fig. 5 is a schematic structural view of the manual operating lever of the present invention;
图6为本实用新型的电磁锁闭开关的结构示意图;Fig. 6 is a structural schematic diagram of an electromagnetic lock switch of the present invention;
图7为本实用新型在电池固定框小倾角时的工作状态示意图。Fig. 7 is a schematic diagram of the working state of the utility model when the battery fixing frame is at a small inclination angle.
具体实施方式Detailed ways
为了使本实用新型所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments and illustrations.
如图1和图7所示,一种全天候太阳能光伏电池板跟踪及角度调节装置,包括固定底座1、安装在固定底座上的水平调节装置2、垂直调节装置3、太阳能光伏电池组件4和安装在固定底座1内部的控制器5。As shown in Figures 1 and 7, an all-weather solar photovoltaic cell panel tracking and angle adjustment device includes a fixed base 1, a horizontal adjustment device 2 installed on the fixed base, a vertical adjustment device 3, a solar photovoltaic cell assembly 4 and an installation The controller 5 inside the fixed base 1.
如图1和图7所示,所述的固定底座1包括用于将本实用新型固定在地面或移动设备上的底座安装法兰11、斜支架12和用于固定安装水平调节装置2、垂直调节装置3的安装平台13,用于支撑安装平台13的斜支架12的数量不少于三个,且斜支架12的底端与底座安装法兰11固连,斜支架12的顶端与安装平台13固连。As shown in Figures 1 and 7, the fixed base 1 includes a base mounting flange 11 for fixing the utility model on the ground or mobile equipment, an oblique bracket 12 and a horizontal adjustment device 2 for fixed installation, a vertical The installation platform 13 of the adjusting device 3 is used to support the number of inclined brackets 12 of the installation platform 13 not less than three, and the bottom end of the inclined bracket 12 is fixedly connected with the base mounting flange 11, and the top of the inclined bracket 12 is connected to the installation platform. 13 fixed connection.
如图1和图7所示,所述的水平调节装置2用于调节太阳能光伏电池组件4绕垂直轴的转角,即调节水平转角。所述的水平调节装置2包括电机21、蜗轮蜗杆减速器22、主动齿轮23、从动齿轮24。其中,所述的电机为水平调节装置2提供动力,其输出端与蜗轮蜗杆减速器22的输入端相连接;所述的主动齿轮23安装在蜗轮蜗杆减速器22的输出轴上;从动齿轮24安装在固定底座1的安装平台13上,且与安装平台13之间通过止推轴承和径向轴承相连接;所述的主动齿轮23与从动齿轮24相啮合,主动齿轮23驱动从动齿轮24及安装在其上的垂直调节装置3及太阳能光伏电池组件4绕垂直轴转动。As shown in FIG. 1 and FIG. 7 , the horizontal adjustment device 2 is used to adjust the rotation angle of the solar photovoltaic cell assembly 4 around the vertical axis, that is, to adjust the horizontal rotation angle. The horizontal adjustment device 2 includes a motor 21 , a worm gear reducer 22 , a driving gear 23 and a driven gear 24 . Wherein, the motor provides power for the horizontal adjustment device 2, and its output end is connected with the input end of the worm gear reducer 22; the described driving gear 23 is installed on the output shaft of the worm gear reducer 22; the driven gear 24 is installed on the installation platform 13 of the fixed base 1, and is connected with the installation platform 13 through a thrust bearing and a radial bearing; the driving gear 23 is meshed with the driven gear 24, and the driving gear 23 drives the driven gear The gear 24 and the vertical adjustment device 3 and the solar photovoltaic cell assembly 4 installed thereon rotate around the vertical axis.
如图1、图2、图3和图7所示,所述的垂直调节装置3包括底支座31、三角形倾角调节机构32、电磁锁闭开关33和滑移驱动机构34。其中,所述的底支座31安装在固定底座1的安装平台13上,所述的三角形倾角调节机构32的后端与底支座31通过铰链相连接,三角形倾角调节机构32的前端与底支座31通过移动副相连接,所述的电磁锁闭开关33安装在三角形倾角调节机构32的底部前端。所述的滑移驱动机构34的前端与三角形倾角调节机构32通过铰链相连接,其后端与底支座31通过铰链相连接。As shown in FIG. 1 , FIG. 2 , FIG. 3 and FIG. 7 , the vertical adjustment device 3 includes a bottom support 31 , a triangular inclination adjustment mechanism 32 , an electromagnetic lock switch 33 and a sliding drive mechanism 34 . Wherein, the bottom support 31 is installed on the installation platform 13 of the fixed base 1, the rear end of the triangular inclination adjustment mechanism 32 is connected with the bottom support 31 through a hinge, and the front end of the triangular inclination adjustment mechanism 32 is connected to the bottom The support 31 is connected by a moving pair, and the electromagnetic lock switch 33 is installed at the bottom front end of the triangular inclination adjustment mechanism 32 . The front end of the sliding drive mechanism 34 is connected to the triangular inclination adjustment mechanism 32 via a hinge, and its rear end is connected to the bottom support 31 via a hinge.
如图1和图7所示,所述的太阳能光伏电池组件4包括电池固定框41、太阳能电池42和光电传感器43,所述的电池固定框41通过螺栓安装在三角形倾角调节机构32的顶部,所述的太阳能电池42和光电传感器43安装在电池固定框1内。As shown in Figures 1 and 7, the solar photovoltaic cell assembly 4 includes a battery fixing frame 41, a solar cell 42 and a photoelectric sensor 43, and the battery fixing frame 41 is installed on the top of the triangular inclination adjustment mechanism 32 by bolts, The solar battery 42 and the photoelectric sensor 43 are installed in the battery fixing frame 1 .
如图1、图2、图3、图4和图7所示,所述的底支座31的前端设有前铰链座311,在底支座31的后端设有后铰链座312,所述的底支座31的中部通过螺钉与从动齿轮24固连,且在所述的底支座31与从动齿轮24之间设有三维力传感器6。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 7, the front end of the bottom support 31 is provided with a front hinge seat 311, and the rear end of the bottom support 31 is provided with a rear hinge seat 312, so The middle part of the bottom support 31 is fixedly connected with the driven gear 24 by screws, and a three-dimensional force sensor 6 is arranged between the bottom support 31 and the driven gear 24 .
如图1、图2、图3、图5和图6所示,所述的三角形倾角调节机构32由限位齿条321、Y型支撑架322、调节连杆323、止动销轴324、滑块组325、张紧弹簧326、手动操作杆328组成,所述的限位齿条321的前端与底支座31的前铰链座311通过铰链相连接,其后端与底支座31的后铰链座312通过铰链相连接;所述的Y型支撑架322的后端与限位齿条321、底支座31通过同轴铰链相连接,Y型支撑架322的中部与调节连杆323的后端通过铰链相连接,且在Y型支撑架322的顶部设有安装电池固定框41的支撑座3221;所述的滑块组325套接在限位齿条321上,包括两个对称布置的U型滑块3251和中连板3252,在所述的U型滑块3251上设有弧形导向槽;所述的调节连杆323的前端置于滑块组325的U型滑块3251内,且与止动销轴324通过转动副相连接;所述的止动销轴324的两端置于U型滑块3251上的弧形导向槽内,两根张紧弹簧326的下端分别勾挂在两个U型滑块3251底部的挂钉3253上,其上端勾挂在止动销轴324的两端;所述的手动操作杆328包括操作手柄3281、连接杆3282和撬钩3283,所述的两个撬钩3283对称固连在连接杆3282的两端,所述的撬钩3283的末端置于U型滑块3251内且位于止动销轴324的下方,所述的操作手柄3281位于连接杆3282的中部外侧,且与连接杆3282固连。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 5 and Fig. 6, the described triangular inclination adjustment mechanism 32 consists of a limit rack 321, a Y-shaped support frame 322, an adjustment link 323, a stop pin shaft 324, a slide Block group 325, tension spring 326, manual operating lever 328 are formed, and the front end of described limit rack 321 is connected with the front hinge seat 311 of bottom support 31 by hinge, and its rear end is connected with the rear of bottom support 31. The hinge seat 312 is connected by a hinge; the rear end of the Y-shaped support frame 322 is connected with the limit rack 321 and the bottom support 31 by a coaxial hinge, and the middle part of the Y-shaped support frame 322 is connected with the adjustment link 323 The rear end is connected by a hinge, and a support seat 3221 for installing the battery fixing frame 41 is provided on the top of the Y-shaped support frame 322; the slider group 325 is sleeved on the limit rack 321, including two symmetrical arrangements The U-shaped slider 3251 and the connecting plate 3252 are provided with an arc-shaped guide groove on the U-shaped slider 3251; the front end of the adjusting link 323 is placed on the U-shaped slider 3251 of the slider group 325 and is connected with the stop pin shaft 324 through a rotating pair; the two ends of the stop pin shaft 324 are placed in the arc-shaped guide groove on the U-shaped slider 3251, and the lower ends of the two tension springs 326 are respectively hooked On the peg 3253 at the bottom of the two U-shaped sliders 3251, its upper end is hooked on the two ends of the stop pin 324; the manual operating lever 328 includes an operating handle 3281, a connecting rod 3282 and a crowbar 3283, and the The two pry hooks 3283 are symmetrically fixed on both ends of the connecting rod 3282, the ends of the pry hooks 3283 are placed in the U-shaped slider 3251 and below the stop pin 324, and the operating handle 3281 is located on the connecting rod 3282. The outside of the middle part of the rod 3282 is fixedly connected with the connecting rod 3282.
如图2、图3和图6所示,所述的电磁锁闭开关33包括前移电磁铁331、后移电磁铁332、前吸板333、后吸板334、前吸板限位器335、后吸板限位器336,所述的前移电磁铁331、后移电磁铁332的数量均为二,且对称布置安装在滑块组325的中连板3252上;所述的前吸板333、后吸板334、前吸板限位器335和后吸板限位器336套在止动销轴324上,前吸板限位器335安装在前吸板333的背部,后吸板限位器336安装在后吸板334的背部,所述的前吸板限位器335和后吸板限位器336通过锁紧螺钉固定在止动销轴324上。As shown in Figure 2, Figure 3 and Figure 6, the electromagnetic lock switch 33 includes a forward electromagnet 331, a backward electromagnet 332, a front suction plate 333, a rear suction plate 334, and a front suction plate limiter 335. 1. The rear suction plate limiter 336, the number of the forward moving electromagnet 331 and the backward moving electromagnet 332 is two, and they are arranged symmetrically on the connecting plate 3252 of the slider group 325; Plate 333, rear suction plate 334, front suction plate limiter 335 and rear suction plate limiter 336 are enclosed within on the stop pin shaft 324, and front suction plate limiter 335 is installed on the back of front suction plate 333, and rear suction plate The limiter 336 is installed on the back of the rear suction plate 334, and the front suction plate limiter 335 and the rear suction plate limiter 336 are fixed on the stop pin shaft 324 by locking screws.
如图1、图2、图3、图6和图7所示,所述的滑移驱动机构34由前连接耳座341、电动推杆342和后连接耳座343组成,所述的滑移驱动机构34的前连接耳座341安装在滑块组325的中连板3252上,后连接耳座343安装在底支座31的后端,所述的电动推杆342的前后两端分别与前连接耳座341、后连接耳座343通过铰链相连接。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 6 and Fig. 7, the described sliding driving mechanism 34 is composed of the front connecting lug 341, the electric push rod 342 and the rear connecting lug 343. The front connecting lug 341 of the driving mechanism 34 is installed on the connecting plate 3252 of the slider group 325, and the rear connecting lug 343 is installed on the rear end of the bottom support 31. The front and rear ends of the electric push rod 342 are respectively connected to the The front connecting lug 341 and the rear connecting lug 343 are connected by hinges.
实际启用时,需要核对标准时间并将系统初始化。控制器5根据太阳能光伏电池组件4中的光电传感器43所采集到的参数确定增大还是减小电池固定框41的倾角以及绕垂直轴转角的大小。调节水平转角较为简单,只需使电机21、蜗轮蜗杆减速器22驱动主动齿轮23转动,进而驱动从动齿轮24反向转动一定角度即可。当需要增大电池固定框41的倾角时,启动电磁锁闭开关33中的前移电磁铁331,通过吸附前吸板333驱动止动销轴324沿着U型滑块3251上的弧形导向槽向前滑移,使止动销轴324的两端从限位齿条321的齿槽内脱开,然后启动滑移驱动机构34,驱动U型滑块3251沿着限位齿条321向后滑移到设定位置,最后启动电磁锁闭开关33中的后移电磁铁332,通过吸附后吸板334驱动止动销轴324沿着U型滑块3251上的弧形导向槽向后滑移,使止动销轴324的两端卡入限位齿条321的齿槽内,进而实现机械闭锁功能。当需要减小电池固定框41的倾角时,按上述增加倾角的步骤反向移动U型滑块3251沿着限位齿条321向后滑移到设定位置即可,电磁锁闭开关33的操作方式完全相同。When actually enabled, it is necessary to check the standard time and initialize the system. The controller 5 determines whether to increase or decrease the inclination angle of the battery fixing frame 41 and the size of the rotation angle around the vertical axis according to the parameters collected by the photoelectric sensor 43 in the solar photovoltaic cell assembly 4 . It is relatively simple to adjust the horizontal angle of rotation, only need to make the motor 21 and the worm gear reducer 22 drive the driving gear 23 to rotate, and then drive the driven gear 24 to reversely rotate by a certain angle. When it is necessary to increase the inclination angle of the battery fixing frame 41, start the forward electromagnet 331 in the electromagnetic lock switch 33, and drive the stop pin 324 along the arc guide groove on the U-shaped slider 3251 by absorbing the front suction plate 333 Slide forward to make the two ends of the stop pin 324 disengage from the tooth groove of the limit rack 321, then start the sliding drive mechanism 34, and drive the U-shaped slider 3251 to slide backward along the limit rack 321 Move to the set position, finally start the backward moving electromagnet 332 in the electromagnetic lock switch 33, and drive the stop pin 324 to slide backward along the arc guide groove on the U-shaped slider 3251 by absorbing the rear suction plate 334, The two ends of the stop pin shaft 324 are snapped into the tooth slots of the limit rack 321, thereby realizing the mechanical locking function. When it is necessary to reduce the inclination angle of the battery fixing frame 41, move the U-shaped slider 3251 in reverse according to the above-mentioned steps of increasing the inclination angle and slide back to the set position along the limit rack 321. The electromagnetic lock switch 33 It operates in exactly the same way.
本实用新型中的手动操作杆328仅在电磁锁闭开关33失效或系统断电时,需要人工调节倾角时才使用。使用时,用力按下操作手柄3281,利用置于止动销轴324的下方的撬钩3283撬动止动销轴324,并使止动销轴324沿着U型滑块3251上的弧形导向槽向前滑移,使止动销轴324的两端从限位齿条321的齿槽内脱开。三维力传感器6用于实时测量来自太阳能光伏电池组件4和垂直调节装置3的三维载荷,并将测量数据传输给控制器5,当遭遇暴风等过载情况时,系统执行减小电池固定框41的倾角以及绕垂直轴的转动的指令,以保护本实用新型的硬件设施。The manual operating lever 328 in the utility model is only used when the electromagnetic lock switch 33 fails or the system is powered off, and the inclination angle needs to be manually adjusted. When in use, press the operating handle 3281 hard, use the pry hook 3283 placed under the stop pin 324 to pry the stop pin 324, and make the stop pin 324 move along the arc guide groove on the U-shaped slider 3251. Sliding forward, the two ends of the stop pin shaft 324 are disengaged from the tooth grooves of the limit rack 321. The three-dimensional force sensor 6 is used for real-time measurement of the three-dimensional load from the solar photovoltaic cell assembly 4 and the vertical adjustment device 3, and transmits the measurement data to the controller 5. When encountering an overload situation such as a storm, the system executes reducing the load of the battery fixing frame 41. Inclination angle and rotation instructions around the vertical axis, to protect the hardware facilities of the utility model.
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入本实用新型要求保护的范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of protection claimed by the utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104639024B (en) * | 2015-02-09 | 2016-09-14 | 安徽理工大学 | All-weather solar photovoltaic panel tracking and angle adjustment device |
CN108494336A (en) * | 2018-04-19 | 2018-09-04 | 安徽六和同心风能设备有限公司 | A kind of photovoltaic module is to male form mounting structure |
CN109345849A (en) * | 2018-12-04 | 2019-02-15 | 贺基乾 | A kind of photovoltaic traffic lights that can ensure generated output |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104639024B (en) * | 2015-02-09 | 2016-09-14 | 安徽理工大学 | All-weather solar photovoltaic panel tracking and angle adjustment device |
CN108494336A (en) * | 2018-04-19 | 2018-09-04 | 安徽六和同心风能设备有限公司 | A kind of photovoltaic module is to male form mounting structure |
CN109345849A (en) * | 2018-12-04 | 2019-02-15 | 贺基乾 | A kind of photovoltaic traffic lights that can ensure generated output |
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