CN204353915U - A kind of full-automatic water-drill grinding and polishing machine - Google Patents

A kind of full-automatic water-drill grinding and polishing machine Download PDF

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Publication number
CN204353915U
CN204353915U CN201420773640.1U CN201420773640U CN204353915U CN 204353915 U CN204353915 U CN 204353915U CN 201420773640 U CN201420773640 U CN 201420773640U CN 204353915 U CN204353915 U CN 204353915U
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CN
China
Prior art keywords
grinding
polishing
station
fixture
powder
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Withdrawn - After Issue
Application number
CN201420773640.1U
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Chinese (zh)
Inventor
张序虎
何明成
张甜甜
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JINHUA JINCAN CRYSTAL CO., LTD.
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JINHUA GUANHUA CRYSTAL CO Ltd
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Priority to CN201420773640.1U priority Critical patent/CN204353915U/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B11/00—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor
    • B24B11/02—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/20—Drives or gearings; Equipment therefor relating to feed movement

Abstract

Full-automatic water-drill grinding and polishing machine disclosed in the utility model, comprise frame, fixture transfer device and be located at frame and the first grinding and polishing production line of opposing setting and the second grinding and polishing production line, wherein the both sides of two grinding and polishing production lines connect with tumbler; Every bar grinding and polishing production line all includes at least one grinding station, at least one first polishing station and the second polishing station, wherein, the emery wheel of grinding station and the throwing wheel of the first polishing station are all set to roller frame, dumping as circular Split type structure of the second polishing station.The utility model, by emery wheel and throwing wheel are set to roller frame, the grip size for clamping pearl base is arranged to very long, and fixture transfer device are linear transmission to fixture, which increase the productive rate of this full-automatic water-drill grinding and polishing machine; And by having additional dumping of circular Split type structure, the facet solving water drilling being the technical problem of curved surface, also reducing this full-automatic water-drill grinding and polishing machine simultaneously and applying the manufacturing cost and maintenance cost of dumping.

Description

A kind of full-automatic water-drill grinding and polishing machine
Technical field
The utility model relates to a kind of water-drill grinding and polishing machine, is specifically related to a kind of full-automatic water-drill grinding and polishing machine.
Background technology
The purposes of water drilling widely, the accessories of ornaments, clothes, shoes and hats can be used as, water-drill grinding and polishing machine is a kind of equipment water drilling blank being carried out to grinding and polishing, through the water drilling of grinding and polishing there is the shape of diamond and fire color, be a kind of ornament than diamond cheapness.Need manually to use hand loading and unloading clamp between each station of traditional water-drill grinding and polishing machine, efficiency is very low, there is again the full-automatic water-drill grinding and polishing machine adopting manipulator clamping fixture in the development along with science and technology, existing full-automatic water-drill grinding and polishing machine carries out the emery wheel of grinding and polishing by being used for Diamond bead blank and polishing wheel is arranged respectively to sector structure, and unification is pieced together on same torus, it is specially the sector structure on torus because it carries out the emery wheel of grinding and polishing process and polishing wheel to pearl base to adopt above-mentioned water-drill grinding and polishing machine, because the fixture being clamped with pearl base is vertical bar structure, the size of such fixture can not be designed to very long, so the pearl base number that a fixture can clamp is few simultaneously, namely, make the above-mentioned water-drill grinding and polishing machine water drilling quantity that it can be processed when same cycle operation few, yield poorly, automatization level is not high.And, emery wheel and throwing are taken turns the structure being arranged in and torus slaps together by this water-drill grinding and polishing machine, and such fixture transfer device is when transferring fixture, and it can only move around toric circumferential part, its translational speed is slow, can reduce the productive rate of this water-drill grinding and polishing machine so further.Its each facet of water drilling that this water-drill grinding and polishing is machined is not in addition the plane of standard, it is the curved surface with certain curvature, light can not reflect well, and such situation will make the fiery color effect of water drilling have a greatly reduced quality, and reduces the quality of product.
Utility model content
In view of this, the utility model provides a kind of full-automatic water-drill grinding and polishing machine for solving the problems of the technologies described above.
The utility model is specifically achieved in that
A kind of full-automatic water-drill grinding and polishing machine, comprise frame, fixture transfer device and be located at frame and the first grinding and polishing production line of opposing setting and the second grinding and polishing production line, wherein the both sides of two grinding and polishing production lines connect with tumbler, described fixture transfer device is fixed in frame, and be located at the top of two grinding and polishing production lines, carry out linear transmission for driving the fixture that in two grinding and polishing production lines, on each station, fixture fixing device is clamped with; Two described grinding and polishing production lines all include rubber powder station, at least one grinding station, at least one first polishing station and the second polishing station, wherein, the emery wheel of described grinding station and the throwing wheel of the first polishing station are all set to roller frame, described dumping of second polishing station is set to circular Split type structure, and this internal diameter of dumping is greater than 1/3rd of its external diameter; Described first grinding and polishing production line is provided with a bead loading base station between upper rubber powder station and grinding station, described second grinding and polishing production line upper rubber powder station be provided with a switching between grinding station and coordinate station, for pearl base is transferred to the second grinding and polishing production line from the first grinding and polishing production line, make this full-automatic water-drill grinding and polishing machine operationally, two above-mentioned grinding and polishing production lines carry out grinding and polishing process to the both sides end face of pearl base successively.
Preferentially, the internal diameter of dumping described in is greater than 1/2nd of its external diameter.
Preferentially, described in dump and comprise a chassis and the polylith polished silicon wafer of annular array on chassis, wherein said polished silicon wafer is fixed by screws on chassis; Described polished silicon wafer is fan-shaped, and the side on its chassis is dorsad coated with a polishing layer, on the surface for carrying out polishing to via the pearl base after grinding station and the first polishing station grinding and polishing process.
Preferably, described second polishing station comprises fixture fixing device, the first indexing means, the first feed arrangement, dump tumbler and lift angle device, wherein
Described tumbler of dumping comprises motor, throwing disk shaft, mount pad of dumping, dump, throwing disk shaft bearing and plane bearing, described throwing disk shaft bearing is fixed on frame, described plane bearing is located at the side of throwing disk shaft bearing away from ground, and is fixedly connected with mount pad of dumping; Described throwing disk shaft away from ground side with dump fixing, and by the spacing shaft centre line dumping mount pad of bearing; Described throwing disk shaft is connected with belt and belt pulley with between motor;
Described first feed arrangement comprises the first feeding motor, screw rod and crane, described screw rod with between crane with being threaded, one end of described screw rod is connected with the first feeding motor by the first feeding shaft coupling, make this first feed arrangement operationally, described first feeding motor drives crane to move up and down by screw rod;
Described first indexing means comprises the first indexing motor and the first calibration shaft coupling, be connected with belt between described first indexing motor with the first calibration shaft coupling, described first calibration shaft coupling is flexibly connected with the fixture worm screw be located in fixture fixing device on fixture, make this first indexing means operationally, described first indexing motor drives fixture worm screw to rotate to an angle by the first calibration shaft coupling;
Described lift angle device is connected with fixture fixing device by self-aligning bearing, for fixture pin in alignment jig fixture and the contact angle between dumping, it comprises lift angle cylinder, crane is fixed on by the first self-lubricating rod end spherical plain in the cylinder body portion of described lift angle cylinder, and expansion link portion is connected with fixture fixing device by the second self-lubricating rod end spherical plain.
Preferably, described second polishing station comprises trimming device of dumping further, described in trimming device of dumping include finishing motor and bistrique, described bistrique is fixed on the main shaft of finishing motor, and it can abut against with dumping downwards.
Preferably, described upper rubber powder station comprises bracing frame, powder box fixed mount, powder box, the first vertical cylinder, horizontal air cylinder, powder-wiping plate, powder-wiping plate cylinder, the cylinder body portion of described first vertical cylinder is fixed in frame by bracing frame, expansion link portion is located at powder box fixed mount by the 3rd self-lubricating rod end spherical plain, does slippage perpendicular to bracing frame for driving powder box fixed mount; Described horizontal air cylinder is fixed on the bottom of powder box and the expansion link portion of this horizontal air cylinder is connected with powder-wiping plate, does the movement being parallel to powder box for driving powder-wiping plate; Described powder-wiping plate cylinder is located at the both sides of powder box and is connected with powder-wiping plate, for providing the active force of powder-wiping plate lopsidedness wherein.
Preferably, described bead loading base station comprises fixture fixing device, bead loading plate, pearl base box, the first high-frequency heating pipe and for driving bead loading plate to make the first lifting assembly moved back and forth up and down perpendicular to pearl base box, described fixture fixing device and pearl base box are separately fixed in frame, and wherein the projection upwards of pearl base box has covered fixture fixing device; Described bead loading plate is connected with a fixed head in the side away from pearl base box, and wherein said fixed head stretches out pearl base box downwards; Described first high-frequency heating pipe is fixed on pearl base box, and is located at the top of bead loading plate, for heating the fixture be located in fixture fixing device, so that the fixture in fixture clamps for pearl base; Described first lifting assembly includes a pair upright slide rail and the second vertical cylinder, and the expansion link portion of described second vertical cylinder is fixed on fixed head, and drives fixed head to do Vertical slippage along upright slide rail with it.
Preferably, described grinding station includes fixture fixing device, the second feed arrangement, the second indexing means and oscillating grinding device, wherein
Described oscillating grinding device comprises base, holder, reductor, oscillating motor and drive motors, described base is fixed on frame, and a horizontal slide rail is within it set for connection fixing base, the side of described holder is connected with reductor by the 4th self-lubricating rod end spherical plain, described reductor is connected with belt with between oscillating motor, make this oscillating grinding device operationally, described oscillating motor drives holder at the enterprising line slip of the horizontal slide rail of base via the switching of the 4th self-lubricating rod end spherical plain; Be provided with an emery wheel in described holder, wherein said emery wheel is for rolling tubular structure; The end face of described emery wheel extends emery wheel main shaft respectively along its axial direction, and is arranged on holder by bearing and bearing block, and this emery wheel is rotationally connected relative to holder; Described emery wheel main shaft is connected with belt and belt pulley with between drive motors;
Described second feed arrangement comprises the second feeding motor, and the cylinder body portion of described second feeding motor is fixed in frame, and expansion link portion is connected with fixture fixing device;
Described second indexing means comprises the second indexing motor and the second calibration shaft coupling, be connected with belt between described second indexing motor with the second calibration shaft coupling, described second calibration shaft coupling is flexibly connected with the fixture worm screw be located in fixture fixing device on fixture, make this second indexing means operationally, described second indexing motor drives fixture worm screw to rotate to an angle by the second calibration shaft coupling.
Preferably, two described grinding and polishing production lines include two grinding stations respectively; Define grinding station in described first grinding and polishing production line and close on the side of bead loading base station for corase grind station, opposite side is fine grinding station, described corase grind station is connected by the 5th self-lubricating rod end spherical plain with the holder in fine grinding station, makes the holder roughly ground in station and fine grinding station carry out synchronous hunting.
Preferably, two described grinding and polishing production lines all include two the first polishing stations.
Preferably, described switching coordinates station to comprise fixture fixing device, fixture transfer device, the second high-frequency heating pipe and the second lifting assembly, described fixture fixing device and fixture transfer device are located at the first grinding and polishing production line and the second grinding and polishing production line respectively, wherein fixture transfer device can do 180 ° of rotations perpendicular to fixture fixing device, for being transferred to the second grinding and polishing production line by via the pearl base after the first grinding and polishing production line grinding and polishing, to carry out grinding and polishing effect to the opposite side end face of pearl base; The below of fixture fixing device is located at by described second lifting assembly and the second high-frequency heating pipe, for pearl base to be transferred to the empty fixture fixture transfer device from the fixture in fixture fixing device.
Preferably, described fixture transfer device comprises servomotor, polylith installing plate, the many groups of upper and lower guide assemblies be arranged in parallel, many supporting rods and for driving the driving cylinder of supporting rod, wherein
Described upper rail assembly includes guide rail, upper connecting rod and upper rail pulley, and leave certain gap between the upper connecting rod wherein in every two adjacent groups upper rail assembly, the two ends of upper connecting rod are located at by described upper rail pulley, and are set in guide rail;
Described lower guideway assembly includes lower guideway road, lower connecting rod and lower guideway pulley, and be fixedly connected with connector between the lower connecting rod wherein in every two adjacent groups lower guideway assembly, the two ends of lower connecting rod are located at by described lower guideway pulley, and are set in lower guide rail;
Described installing plate is located at the position between the upper and lower guide assembly of two adjacent groups, and wherein this installing plate is fixed with upper rail pulley and lower guideway pulley respectively in a side end face of contiguous upper and lower guide assembly;
One side end of described supporting rod to be transferred with installing plate by bearing and is connected, and opposite side is from the direction away from described installing plate to downward-extension, and available its abuts against with the fixture be located on fixture fixing device;
Installing plate is fixed in the cylinder body portion of described driving cylinder, and expansion link portion is connected with supporting rod by the 6th self-lubricating rod end spherical plain.
Preferably, this full-automatic water-drill grinding and polishing machine comprises two brush coating powder stations further; Wherein, brush coating powder station in described first grinding and polishing production line is located at the position of tumbler, for carrying out brush coating powder to via the empty fixture after the switching of switching cooperation station, brush coating powder station in described second grinding and polishing production line is located at the position between switching cooperation station and grinding station, for carrying out brush coating powder to via the fixture being clamped with pearl base after the switching of switching cooperation station.
Preferably, described brush coating powder station comprises cylinder, brush dust box and the wire brush be fixed on brush dust box and brush dust motor, and described wire brush laterally through brush dust box, and is connected with brush dust motor by chain; Frame is fixed in the cylinder body portion of described cylinder, and expansion link portion and brush dust box face subaerial side and be connected, and does elevating movement perpendicular to ground for driving brush dust box.
Compared to prior art, the emery wheel being used for carrying out pearl base grinding and polishing process is set to roller frame with throwing wheel by full-automatic water-drill grinding and polishing machine provided by the utility model, make the size of fixture in this full-automatic water-drill grinding and polishing machine can come according to demand specifically to arrange, and by fixture transfer device, linear transmission is carried out to the transmission effect of fixture, substantially increase the productive rate of this full-automatic water-drill grinding and polishing machine like this, that is, percent of automatization is high; And what have additional circularly dumps, and it effectively can solve the technical problem that its facet of water drilling prepared via this full-automatic water-drill grinding and polishing machine is curved surface; To dump simultaneously and be set to Split type structure, and which reduce and the manufacturing cost and maintenance cost of dumping are used to this full-automatic water-drill grinding and polishing machine.
Accompanying drawing explanation
Fig. 1 be the utility model the schematic diagram of full-automatic water-drill grinding and polishing machine is provided;
Fig. 2 is the structural representation of fixture transfer device in the utility model;
Fig. 3 is the structural representation of upper rubber powder station in the utility model;
Fig. 4 is the structural representation of bead loading base station in the utility model;
Fig. 5 is the structural representation of grinding station in the utility model;
Fig. 6 is the structural representation of the second polishing station in the utility model;
Fig. 7 is the structural representation at second another visual angle of polishing station in the utility model;
Fig. 8 is the exploded view of dumping in the utility model;
Fig. 9 is the structural representation that in the utility model, switching coordinates station;
Figure 10 is the structural representation of brush coating powder station in the utility model.
Detailed description of the invention
Below in conjunction with drawings and Examples, detailed description of the invention of the present utility model is described in further detail.Following examples for illustration of the utility model, but are not used for limiting scope of the present utility model.
In description of the present utility model, need understand, motor ", " the first feeding motor ", " the first indexing motor ", " finishing motor ", " oscillating motor ", " drive motors ", " the second feeding motor ", " the second indexing motor " and " brush dust motor "; And " lift angle cylinder ", " the first vertical cylinder ", " horizontal air cylinder ", " powder-wiping plate cylinder ", " the second vertical cylinder ", " driving cylinder " and " cylinder " are for ease of describing the utility model and simplified characterization, instead of refer to the particular motor that must have in each station of this full-automatic water-drill grinding and polishing machine and cylinder.In addition, common saying " first ", " second ", " the 3rd ", " the 4th ", " the 5th ", " the 6th " only for describing object, and can not be interpreted as instruction or hint relative importance or imply the quantity indicating indicated technical characteristic.
Full-automatic water-drill grinding and polishing machine 10 provided by the utility model is for carrying out processing process to the pearl base of sphere, makes the end face of pearl base two opposite sides form water drilling via the grinding and polishing preparation of this full-automatic water-drill grinding and polishing machine 10.Full-automatic water-drill grinding and polishing machine 10 of the present utility model is preferred for processing the water drilling that preparation has 16 facets.Refer to Fig. 1, full-automatic water-drill grinding and polishing machine 10 of the present utility model include frame 100, fixture transfer device 200 and to be located in frame 100 and opposing setting for carrying out the first grinding and polishing production line 300 and the second grinding and polishing production line 400 of grinding and polishing process to pearl base.
Above-mentioned two grinding and polishing production lines (300,400) are respectively used to carry out grinding and polishing process to one of them side of pearl base, due to the water drilling of the required preparation of this full-automatic water-drill grinding and polishing machine 10, the facet of its its both sides end face of each water drilling is symmetrical, so the first above-mentioned grinding and polishing production line 300 and the second grinding and polishing production line 400 are operationally the same to the grinding and polishing treatment process of pearl base.Particularly, described first grinding and polishing production line 300 includes rubber powder station 310, bead loading base station 320, grinding station 330, first polishing station 340, second polishing station 350 and brush coating powder station 360 according to this; Described second grinding and polishing production line 400 includes rubber powder station 410 according to this, switching coordinates station 420, brush coating powder station 430, grinding station 440, first polishing station 450, second polishing station 460 and unloads driller position 470, wherein above-mentioned switching coordinates station 420 to be for will being positioned at the first grinding and polishing production line 300 and being transferred to the second grinding and polishing production line 400, to carry out grinding and polishing process to the other end of pearl base via the pearl base after the first grinding and polishing production line 300 grinding and polishing process.Be appreciated that, for the ease of above-mentioned two grinding and polishing production lines (300, 400) each station in includes the fixture fixing device 3400 for clamping fixture, between the fixture fixing device 3400 wherein unloading driller position 470 in the first grinding and polishing production line 300 in the fixture fixing device 3400 of upper rubber powder station 310 and the second grinding and polishing production line 400, and be fixedly connected on tumbler 500 respectively between the fixture fixing device 3400 of the fixture fixing device 3400 of brush coating powder station 360 and upper rubber powder station 410, and 180 ° can be horizontally rotated realize by tumbler 500 transfer of fixture fixing device 3400, namely, fixture on first grinding and polishing production line 300 and the second grinding and polishing production line 400 is exchanged.
In order to improve the operating efficiency of this full-automatic water-drill grinding and polishing machine 10, the utility model is respectively arranged with two grinding stations (330,440) and two the first polishing stations (340,450) on every bar grinding and polishing production line (300,400), this is because in order to reach grinding and polishing pearl base time, the man-hour of carrying out grinding and polishing process required for its grinding station (330,440) and the first polishing station (340,450) is the same, and every bar grinding and polishing production line (300,400) each station works simultaneously.Be appreciated that, this full-automatic water-drill grinding and polishing machine 10 can according to the emery wheel 3336 adopting the thicker electroplated diamond of material and the thinner electroplated diamond of material to prepare roller frame to the processing sequence of pearl base according to this, define every bar grinding and polishing production line (300, 400) two grinding stations (330 in, 440) corase grind station (331 is respectively, 431) and fine grinding station (332, 432), wherein said corase grind station (331, 431) be for the unnecessary part of pearl base major part is ground away, and fine grinding station (332, 432) for the formal structure of pearl base is carried out accurate grinding, make via two grinding stations (330, 430) its scratch of pearl base after grinding process must lack as far as possible.And the throwing wheel (not shown) of the roller frame that the first polishing station (340,440) for carrying out polishing to the pearl base after grinding all can adopt resin material to prepare.Described second polishing station (350,450) be to the grinding and polishing process via grinding station (330,430) and the first polishing station (340,440) after pearl base carry out polishing again, it is the technical problem that there is curved surface for solving water drilling facet.Wherein, specifically for carrying out the circular Split type structure being set to be prepared from by resin material of dumping of polishing to water drilling in second polishing station (350,450), make this second polishing station (350,450) operationally, polishing is again carried out to the facet of water drilling, and the facet of water drilling is polished to plane, with the water drilling increasing preparation, there is high light line reflectance; And adopt dumping of assembled structure, like this when preparation is dumped, by split manufacture, then combination is assembled into and dumps, because current used its volume of dumping is comparatively large, so the assembled structure of employing dump during fabrication, the preparation cost that this is dumped can be greatly reduced.Of course and dump in use, its dump in for the side contacting water drilling facet can become because wearing and tearing for a long time uneven, these needs substitute dumping, be appreciated that, adopt split-type structural dump only need by substitute dump in can reach for that part of polishing water drilling the effect changed and dump, this reduces this maintenance cost of dumping, that is, reduce the maintenance cost of this full-automatic water-drill grinding and polishing machine 10.
As from the foregoing, emery wheel and throwing wheel for carrying out grinding and polishing process to pearl base in full-automatic water-drill grinding and polishing machine 10 of the present utility model all adopt cylindrical structure, its length of fixture like this in this grinding and polishing production line (300,400) on each station can be arranged to very long, that is, in this grinding and polishing production line (300,400) each station the pearl base quantity that can simultaneously process can be a lot.So, provide the operating efficiency of this automatic water drill grinding and polishing machine 10.
Refer to Fig. 2, described fixture transfer device 200 is fixture movements for being clamped with fixture fixing device 3400 on each station in above-mentioned two grinding and polishing production lines (300,400), it is fixed in frame 100, and is located at the top of two grinding and polishing production lines (300,400).Described fixture transfer device 200 comprises servomotor 210, the many groups of upper and lower guide assemblies be arranged in parallel (220,230), polylith installing plate 240, many supporting rods 250 and for driving the driving cylinder 260 of supporting rod 250.
The specific works of described fixture transfer device 200 is driven by servomotor 210.Particularly, the shaft of described servomotor 210 is set with gear (not shown), and carries out clockwise and counterclockwise rotation by driven wheel interval and drive fixture transfer device 200 pairs of fixtures to transfer.Be appreciated that, the quantity of the described upper and lower guide assembly (220,230) be arranged in parallel is consistent with two upper each bit quantity of grinding and polishing production line (300,400) in this full-automatic water-drill grinding and polishing machine 10, described like this servomotor 210 operationally often rotates once, moves integrally a station with regard to driving fixture transfer device 200 pairs of fixtures accordingly.
Wherein, described upper rail assembly 220 includes guide rail 221, upper connecting rod 222 and upper rail pulley 223, certain gap is left between the upper connecting rod 222 wherein in every two adjacent groups upper rail assembly 220, the two ends of upper connecting rod 222 are located at by described upper rail pulley 223, and be set on guide rail 221, make upper rail pulley 223 can carry out slippage relative to upper guide rail 221.Described lower guideway assembly 230 is arranged on the below of upper rail assembly 220, and is fixed by connecting plate 270 and upper rail assembly 220, to realize the synchronous hunting of upper and lower guide assembly (220,230).Be appreciated that fixture transfer device 200 of the present utility model adopts the two groups of upper and lower guide assemblies (220,230) be arranged in parallel, effectively can improve the stability of this fixture transfer device 200 pairs of fixture transfers.Particularly, described lower guideway assembly 230 includes lower guide rail 231, lower connecting rod 232 and lower guideway pulley 233, lower connecting rod 232 wherein in every two adjacent groups lower guideway assembly 230 is fixedly connected with connector 234, the two ends of lower connecting rod 232 are located at by described lower guideway pulley 233, and be set on lower guide rail 231, make lower guideway pulley 233 can carry out slippage relative to lower guide rail 231.
Described installing plate 240 is arranged on the gap location of the upper and lower guide assembly of two adjacent groups (220,230), wherein the side of the contiguous upper and lower guide assembly (220,230) of installing plate 240 and the upper rail pulley 223 of upper rail assembly 220 and the lower guideway pulley 233 of lower guideway assembly 230 fix, and make this installing plate 240 carry out slippage in the drive of servomotor 210 at guide rail (221,231).As from the foregoing, described upper and lower Guide rollers (223,233) is the two ends being separately fixed at upper and lower connecting rod (222,232), be appreciated that like this, the skidding distance of this installing plate 240 on upper and lower guide slide (221,231) is that the upper and lower connecting rod (222,232) by being provided with carries out limiting, to ensure this fixture transfer device 200 operationally, to the degree of accuracy of the transfer distance of fixture.
Described supporting rod 250 acts on the fixture in above-mentioned two grinding and polishing production lines (300,400) on each station in fixture fixing device 3400, that is, supporting rod 250 quantitatively with fixture fixing device 3400 one_to_one corresponding on grinding and polishing production line (300,400) each station.The side of described supporting rod 250 is rotationally connected by bearing (not shown) and installing plate 240, opposite side from away from the direction of described installing plate 240 to downward-extension, and available its abuts against with the fixture be located on fixture fixing device 3400.
Installing plate 240 is fixed in the cylinder body portion of described driving cylinder 260, expansion link portion is connected with supporting rod 250 by the 6th self-lubricating rod end spherical plain, power relative to bearing rotary certain angle is done for providing supporting rod 250, namely, described driving cylinder 260 drive supporting rod 250 around bearing carry out upper and lower come back rotation, wherein when supporting rod 250 is rotated down certain angle, this supporting rod 250 abuts against with the fixture be positioned on fixture fixing device 3400.
Be appreciated that above-mentioned fixture transfer device 200 is in the process used, its supporting rod 250 and be positioned at fixture fixing device 3400 fixture between to be connected and fixed be stretching motion by driving cylinder 260, realize the clamping action of supporting rod 250 pairs of fixtures; And the transfer effect being clamped with supporting rod 250 pairs of fixtures of fixture is the driving by servomotor 210, upper and lower guide assembly (220,230) carries out linear transmission, and its transmission speed is fast.Which save the working time of this full-automatic water-drill grinding and polishing machine 10, that is, improve the operating efficiency of this full-automatic water-drill grinding and polishing machine 10.
To one skilled in the art, its structure on the first grinding and polishing production line 300 of pearl base being carried out to grinding and polishing process and its each station of the second grinding and polishing production line 400 of full-automatic water-drill grinding and polishing machine 10 of the present utility model is similar; The concrete structure of grinding station simultaneously (330,430) and the first polishing station (340,440) is similar, its difference exists only in carries out the roller of grinding or polishing and the difference of throwing wheel to pearl base, so, only each station in the first grinding and polishing production line 300 is specifically introduced below.
Refer to Fig. 3, described upper rubber powder station 310 comprises bracing frame 311, powder box fixed mount 312, powder box 314, first vertical cylinder 315, wherein powder box 314 is arranged on powder box fixed mount 312, and hold rubber powder within it, for carrying out upper rubber powder to the fixture being positioned at gluing powder station 310 place fixture fixing device 3400, when this fixture is transplanted on bead loading base station 320 by fixture transfer device 200, to stick pearl base.The cylinder body portion of described first vertical cylinder 315 is fixed in frame 100 by bracing frame 311, expansion link portion is located at powder box fixed mount 312 by the 3rd self-lubricating rod end spherical plain (not shown), slippage perpendicular to bracing frame 311 is done for driving powder box fixed mount 312, namely, described first vertical cylinder 315 is for driving powder box 314 to move up and down, and the rubber powder being positioned at powder box 314 is contacted with fixture pin, and then realize rubber powder station 310 pairs of fixture pins on this and carry out the effect of upper rubber powder.
Each fixture pin on fixture can be covered to make the rubber powder being positioned at powder box 314, it needs the rubber powder in powder box 314 is in its flat presentation, and on this, rubber powder station 310 arranges a powder-wiping plate 317 and horizontal air cylinder 316 and powder-wiping plate cylinder 318 for driving the rubber powder in powder-wiping plate 317 pairs of powder boxes 314 to carry out tiling effect further in powder box 314.Wherein horizontal air cylinder 316 is fixed on the bottom of powder box 314 and the expansion link portion of this horizontal air cylinder 316 is connected with powder-wiping plate 317, the movement of powder box 314 is parallel to for driving powder-wiping plate 317 to do, described powder-wiping plate cylinder 318 is located at the both sides of powder box 314 and is connected with powder-wiping plate 317, for providing the active force of powder-wiping plate 317 lopsidedness wherein.When such powder-wiping plate 317 works, while the translation that horizontal air cylinder 316 drives powder-wiping plate 317 to do relative to powder box 314, powder-wiping plate cylinder 318 drives powder-wiping plate 317 to lopsidedness, and the powder-wiping plate 317 of side can contact with the rubber powder being positioned at powder box 314 downwards, paves rubber powder.
Refer to Fig. 4, described bead loading base station 320 comprises fixture fixing device 3400, bead loading plate 321, pearl base box 322, first high-frequency heating pipe 323 and for driving bead loading plate 321 to make the first lifting assembly 324 moved back and forth perpendicular to pearl base box about 322.Described fixture fixing device 3400 and pearl base box 322 are separately fixed in frame 100, are wherein loaded with pearl base in pearl base box 322, and this pearl base box 322 projection has upwards covered fixture fixing device 3400.
Described bead loading plate 321 is for carrying out the effect of bead loading base to fixture in the fixture fixing device 3400 being located at bead loading base station 320 place.Particularly, described bead loading plate 321 is connected with a fixed head 325 in the side away from pearl base box 322, and wherein said fixed head 325 stretches out pearl base box 322 downwards.Described first high-frequency heating pipe 323 is fixed on pearl base box 322, and be located at the top of bead loading plate 321, for heating the fixture be located in fixture fixing device, the rubber powder be wherein embedded in fixture pin can melt because being heated, and produce bonding force, bond for pearl base, and then achieve the bead loading base effect of this bead loading base station 320.
Wherein, described first lifting assembly 324 is for carrying out lifting to bead loading plate 321, pearl base that bead loading plate 321 is embedded with is made to be transported on fixture in company with bead loading plate 321 and to be clamped by the fixture pin in fixture, be appreciated that, preferably, described bead loading plate 321 away from a side end face on ground along bead loading plate 321 direction depression having for preventing pearl base from dropping, and with the fixture pin recess one to one in fixture.Particularly, described lifting assembly 324 includes a pair upright slide rail 3241 and the second vertical cylinder 3242, the expansion link portion of wherein said second vertical cylinder 3242 is fixed on fixed head 325, and drive fixed head 325 to move both vertically along upright slide rail 3241 with it, namely, bead loading plate 321 is driven to do moving back and forth up and down relative to fixture, for the pearl base being positioned at pearl base box 322 is transported to fixture, and clamped by the fixture pin in fixture, to complete the bead loading base effect of this bead loading base station 320.
Refer to Fig. 5, described grinding station 330 includes fixture fixing device 3400, second feed arrangement 331, second indexing means 332 and oscillating grinding device 333.
Wherein, described oscillating grinding device 333 comprises base 3331, holder 3332, reductor 3333, oscillating motor 3334 and drive motors 3335, emery wheel 3336.Described base 3331 is fixed on frame 100, and a horizontal slide rail 3337 is within it set for connection fixing base 3332, wherein, the side of described holder 3332 is connected with reductor 3333 by the 4th self-lubricating rod end spherical plain 3338, and reductor is connected with oscillating motor 3334, make this oscillating grinding device 333 in use, described oscillating motor 3334 drives holder 3332 to carry out horizontal sliding on the horizontal slide rail 3337 of base 3331 via the switching of the 4th self-lubricating rod end spherical plain 3338.Described emery wheel 3336 is provided in holder 3332, particularly, the both ends of the surface of described emery wheel 3336 extend emery wheel main shaft 3339 along its axial direction, and be arranged on holder 3332 by bearing (not shown) and bearing block (not shown), wherein, described emery wheel main shaft 3339 is connected by belt (not shown) and belt pulley (not shown) with between drive motors 3335, and this emery wheel 3336 is rotationally connected relative to holder 3332.This oscillating grinding device 333 in use like this, for carrying out the emery wheel 3336 of ablation to pearl base except carrying out rotation along himself, can also move around in the horizontal direction, to be ground to the facet of water drilling on the end face of sphere-shape pearl base.
Described second feed arrangement 331 is that is, pearl base is fitted to emery wheel 3336 by described second feed arrangement 331 for being shifted near near oscillating grinding device 333 by the fixture fixing device 3400 be located on this grinding station 330.Particularly, described second feed arrangement 331 comprises the second feeding motor 3311, and the cylinder body portion of described second feeding motor 3311 is fixed in frame 100, and expansion link portion is connected with fixture fixing device 3400.
Described second indexing means 332 is the fixtures holding pearl base for rotating clip, makes the emery wheel 3336 of oscillating grinding device 333 be carried out multilevel grinding to the pearl base being positioned at grinding station 330 place.Preferably, described second indexing means 332 comprises the second indexing motor 3321 and the second calibration shaft coupling 3322, wherein said second indexing motor 3321 is connected by belt (not shown) with between the second calibration shaft coupling 3322, described second calibration shaft coupling 3322 is flexibly connected with the fixture worm screw (not shown) be located in fixture fixing device 3400 on fixture, make this second indexing means 332 operationally, described second indexing motor 3321 drives fixture worm screw to rotate to an angle by the second calibration shaft coupling 3322.Be appreciated that described second indexing motor 3321 drives fixture worm screw often to rotate once by the second calibration shaft coupling 3322, be and a facet is gone out to this pearl base grinding.
Be appreciated that, described grinding station 330 is carrying out in the process of grinding to pearl base, contact friction between its emery wheel 3336 and pearl base can supervene a large amount of heats, and the heat gathered can cause certain damage to emery wheel 3336, in order to extend the service life of emery wheel 3336, the utility model also arranges a drainage arrangement (not shown), for lowering the temperature to emery wheel 3336 further in the position at grinding station 330 place.
As from the foregoing, in order to save the grinding and polishing time of this full-automatic water-drill grinding and polishing machine 10, described first grinding and polishing production line 300 is respectively arranged with two grinding stations 330 and two the first polishing stations 340, be appreciated that, described two grinding stations 330 or the first polishing station 340 need to carry out work under respective same frequency, namely, require that two grinding stations 330 or the first polishing station 340 need the work of being cascaded and carry out synchronous hunting, the utility model selects self-lubricating rod end spherical plain 334 to connect holder 3332 in two grinding stations 330.
Refer to Fig. 6, Fig. 7, described second polishing station 350 comprises fixture fixing device 3400, first indexing means 351, first feed arrangement 352, dump tumbler 353 and lift angle device 354.
Wherein, tumbler 353 of dumping described in comprises motor 3531, throwing disk shaft 3532, mount pad 3533 of dumping, dump 3534, throwing disk shaft bearing 3535 and plane bearing 3536.Described throwing disk shaft bearing 3535 is fixed on frame 100, and described plane bearing 3536 is located at the side of throwing disk shaft bearing 3535 away from ground, and is fixedly connected with mount pad 3533 of dumping.Described throwing disk shaft 3532 away from ground side with dump 3534 center be fixedly connected with, and by the spacing shaft centre line dumping mount pad 3533 of bearing 3537.Wherein, be connected by belt (not shown) and belt pulley (not shown) between throwing disk shaft 3532 with motor 3531, this is made to dump tumbler 353 in use, described motor 3531 drives to dump by throwing disk shaft 3532 and 2534 to rotate in the horizontal direction, polishing action is again carried out for use in via the pearl base after grinding station 330, first polishing station 340 grinding and polishing process, that is, these 3534 pairs of pearl bases of dumping of dumping in tumbler 353 have curved facet and carry out flat throwing process.
As from the foregoing, dumping 3534 is for carrying out flat throwing effect to the facet of water drilling, to solve the technical problem of facet for curved surface of water drilling.Refer to Fig. 8, described in dump and 3534 comprise a chassis 35341 and the polylith polished silicon wafer 35342 of annular array on chassis 35341, wherein polished silicon wafer 35342 is fixed on chassis 35341 by screw 35343.The side deviating from described chassis 35341 in described polished silicon wafer 35342 is coated with a polishing layer (not shown) on the surface, and contacted with water drilling by this polishing layer, and then realizes the polishing of these 3534 pairs of water drillings of dumping.Dump 3534 in the present embodiment in the preparation, its polishing layer playing polishing action, before being coated on polished silicon wafer 35342, first mixes with resin-phase, and this polishing layer is fixed in polished silicon wafer 35342 by the power that sticks then by resin.Wherein this polished silicon wafer 35342 is in fan shape, and its adjacent two pieces of polished silicon wafer 35342 abut mutually, and is fixed on chassis 35341 by screw 35343, and chassis 35341 be circle.In order to prevent screw 35343 from dumping to this 3534 be applied in the second polishing station 350 and have an impact to the polishing action of water drilling, it can offer counter sink in polished silicon wafer 35342, for holding screw 35343.Be appreciated that, this polished silicon wafer 35342 quantity of dumping in 3534 specifically can be arranged according to the needs of preparation, wherein the central angle sum of each polished silicon wafer 35342 is about 360 °, polished silicon wafer 35342 is pieced together like this and has just substantially covered chassis 35341.
Described first feed arrangement 352 is for being shifted near in the direction of the fixture fixing device 3400 be located on this second polishing station 350 to tumbler 353 place of dumping, that is, described first feed arrangement 352 dumps 3534 for being fitted to by pearl base on fixture.Particularly, described first feed arrangement 352 comprises the first feeding motor 3521, screw rod 3522 and crane 3523, described screw rod 3522 with between crane 3523 with being threaded, one end of described screw rod 3522 is connected with the first feeding motor 3521 by shaft coupling 3524, make this first feed arrangement 352 operationally, described first feeding motor 3521 drives crane 3523 to move up and down by screw rod 3522.
Described first indexing means 351 is the fixtures holding pearl base for rotating clip, the each facet making to be positioned at the second polishing station 350 place pearl base 3534 to be fitted with dumping respectively, there is the technical problem of curved surface with its facet of pearl base after eliminating via this full-automatic water-drill grinding and polishing machine 10 grinding and polishing.Particularly, described first indexing means 351 includes the first indexing motor 3511 and the first calibration shaft coupling 3512, described first indexing motor 3511 is connected by belt (not shown) with between shaft coupling 1512, described first calibration shaft coupling 3512 is flexibly connected with the fixture worm screw (not shown) be located in fixture fixing device on fixture 3400, make this first indexing means 351 operationally, described first indexing motor 3511 drives fixture worm screw to rotate to an angle by the first calibration shaft coupling 3512.Be appreciated that described first indexing motor 3511 drives fixture worm screw often to rotate once by the first calibration shaft coupling 3512, be and polishing is carried out to one of them facet of this pearl base.
As from the foregoing, 3534 are dumped for circular Split type structure for what carry out polishing to water drilling in described second polishing station 350, like this this second polishing station 350 operationally need with lift angle device 354 regulate pearl base with dump 3534 contact angle, with guarantee via second polishing station 350 process after its facet of water drilling be plane.Described lift angle device 3534 is connected with fixture fixing device 3400 by self-aligning bearing 355.Particularly, described lift angle device 354 comprises lift angle cylinder 3541, crane 3523 is fixed on by the first self-lubricating rod end spherical plain (not shown) in the cylinder body portion of described lift angle cylinder 3541, and expansion link portion is connected with fixture fixing device 3400 by the second self-lubricating rod end spherical plain (not shown).
Owing to 3534 being the circular Split type structures be made up of resin material for carrying out dumping of polishing again to water drilling, and material is partially soft, this the second polishing station 350 is when carrying out polishing action to pearl base like this, it is dumped between 3534 and the contact surface of pearl base can make its surface irregularity because of wearing and tearing, like this in order to ensure the second polishing station 350 operationally, the flat throwing effect of its 3534 pairs of pearl bases facet of dumping, this the second polishing station 350 comprises trimming device 356 of dumping further, wherein said trimming device 356 of dumping includes finishing motor 3561 and bistrique 3562, described bistrique 3562 is fixed on the main shaft of finishing motor 3561, and it 3534 can to abut against with dumping downwards, this is made to dump trimming device 356 in use, rotary bistrique 3562 is with to decline by finishing motor 3561 until 3534 to abut against with dumping, and then by dump 3534 horizontal movement, can realize this dump trimming device 356 to dump 3534 finishing.
As from the foregoing, in order to improve the operating efficiency of this full-automatic water-drill grinding and polishing machine 10, the pearl base quantity that its each fixture clamps is more, can make so pearl base that same fixture is clamped with dump 3534 contact time, on its fixture each pearl base with dump 3534 carry out conflicts also polishing action time, the linear velocity of its polishing is distinguishing, and pearl base dump carry out polishing again on 3534 time, two pearl and base dump 3534 when contacting, its linear velocity for polishing difference is too large, the water drilling size specification that this full-automatic water-drill grinding and polishing machine 10 can be made to prepare is different.The utility model in order to overcome above-mentioned technical problem, select internal diameter be greater than 1/3rd of external diameter dump to be used as the second polishing station 350 dump 3534, preferably, that selects internal diameter to be greater than its external diameter 1/2nd dumps 3534.
As from the foregoing, this full-automatic water-drill grinding and polishing machine 10 coordinates station 420 by the switching be provided with between the first grinding and polishing production line 300 with the second grinding and polishing production line 400, for the pearl base processing one of them end face via the first grinding and polishing production line 300 grinding and polishing is transferred to the second grinding and polishing production line 400, to carry out grinding and polishing process to the other end of its pearl base.
Refer to Fig. 9, described switching coordinates station 420 to comprise fixture fixing device 3400, fixture transfer device 421, second high-frequency heating pipe 422 and the second lifting assembly 423.Described fixture fixing device 3400 and fixture transfer device 421 are located at the first grinding and polishing production line 300 and the second grinding and polishing production line 400 respectively, wherein, described fixture transfer device 421 can do 180 ° of rotations perpendicular to fixture fixing device 3400, for being transferred to the second grinding and polishing production line 400 by via the pearl base after the first grinding and polishing production line 300 grinding and polishing.The below that switching coordinates station 420 place fixture fixing device 3400 is located at by described second lifting assembly 432 and the second high-frequency heating pipe 422, for pearl base to be transferred to the empty fixture fixture transfer device 421 from the fixture in fixture fixing device 3400.
Described switching coordinates station 420 in use, first by fixture transfer device 421, the empty clip vertical be arranged on the second grinding and polishing production line 400 is rotated to the position that the first grinding and polishing production line 300 is positioned at the fixture fixing device 3400 at switching cooperation station 420 place, be appreciated that now above-mentioned fixture transfer device 421 is be symmetrically set with the fixture pin of fixture in fixture fixing device 3400, then by the second high-frequency heating pipe 422, the empty fixture be positioned on fixture transfer device 421 is heated, the rubber powder being positioned at sky fixture is heated and melts and possessed certain bonding force, then the second high-frequency heating pipe 422 moves up under the drive of the second lifting assembly 432, until the position at fixture fixing device 3400 place heating the fixture in it, at this moment rubber powder deliquescing because being heated of fixture fixing device 3400 fixture is positioned at, the empty fixture being simultaneously positioned at fixture transfer device 421 cools off because departing from the second high-frequency heating pipe 422 and has stronger bonding force and absorbed by the fixture of pearl base from fixture fixing device 3400, and then complete the switching effect of this switching cooperation station 420 pairs of pearl bases.
Coordinate after station 420 transfers to solve above-mentioned switching, fixture pin in its fixture melts because unnecessary rubber powder is heated and is bonded together, and full-automatic water-drill grinding and polishing machine 10 of the present utility model is provided with a brush coating powder station (360,430) respectively in every bar grinding and polishing production line (300,400).Wherein, brush coating powder station 360 in described first grinding and polishing production line 300 is arranged on the position of tumbler 500, for carrying out brush coating powder to via the empty fixture after the switching of switching cooperation station 420, brush coating powder station 430 in described second grinding and polishing production line 400 is located at the position between switching cooperation station 420 and grinding station 440, for carrying out brush coating powder to via the fixture being clamped with pearl base after the switching of switching cooperation station 420.
Refer to Figure 10, described brush coating powder station 360 comprises cylinder 361, brush dust box 362 and the wire brush 363 be fixed on brush dust box 362 and brush dust motor 364, described wire brush 363 be located at the fixture fixing device 3400 being positioned at brush coating powder station place below and laterally through brush dust box 362, and be connected with brush dust motor 364 by chain (not shown), preferably, described brush coating powder station 360 includes two wire brushes be arranged in parallel 363, it turns clockwise under the driving of brush dust motor 364, for carrying out the effect of brush coating powder to fixture pin.Frame 100 is fixed in the cylinder body portion of described cylinder 361, and expansion link portion and brush dust box 362 face subaerial side and be connected, and does elevating movement perpendicular to ground for driving brush dust box 362.This makes this brush coating powder station 360 operationally, promote brush dust box 362 by the stretching motion in cylinder 361 expansion link portion to press close to or away from the fixture fixing device 3400 being located at brush dust station 360 place, be appreciated that, when fixture fixing device 3400 pressed close to by brush dust box 362, it is positioned at wire brush 363 on brush dust box 362 and can abuts against with the fixture pin being located at fixture fixing device 3400 fixture, and drive wire brush 363 to rotate by brush dust motor 364, and then achieve the brush coating powder effect of this brush coating powder station 360 pairs of fixture pins.
The emery wheel being used for carrying out pearl base grinding and polishing process is set to roller frame with throwing wheel by full-automatic water-drill grinding and polishing machine provided by the utility model, make the size of fixture in this full-automatic water-drill grinding and polishing machine can come according to demand specifically to arrange, and by fixture transfer device, linear transmission is carried out to the transmission effect of fixture, substantially increase the productive rate of this full-automatic water-drill grinding and polishing machine like this, that is, percent of automatization is high; And by circularly dumping of having additional, it effectively can solve the technical problem that its facet of water drilling prepared via this full-automatic water-drill grinding and polishing machine is curved surface; To dump simultaneously and be set to Split type structure, and which reduce and the manufacturing cost and maintenance cost of dumping are used to this full-automatic water-drill grinding and polishing machine.
Above embodiment only in order to the technical solution of the utility model to be described, is not intended to limit; Although be described in detail the utility model with reference to previous embodiment, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of each embodiment technical scheme of the utility model.

Claims (14)

1. a full-automatic water-drill grinding and polishing machine, it is characterized in that: comprise frame, fixture transfer device and be located at frame and the first grinding and polishing production line of opposing setting and the second grinding and polishing production line, wherein the both sides of two grinding and polishing production lines connect with tumbler, described fixture transfer device is fixed in frame, and be located at the top of two grinding and polishing production lines, carry out linear transmission for driving the fixture that in two grinding and polishing production lines, on each station, fixture fixing device is clamped with; Two described grinding and polishing production lines all include rubber powder station, at least one grinding station, at least one first polishing station and the second polishing station, wherein, the emery wheel of described grinding station and the throwing wheel of the first polishing station are all set to roller frame, described dumping of second polishing station is set to circular Split type structure, and this internal diameter of dumping is greater than 1/3rd of its external diameter; Described first grinding and polishing production line is provided with a bead loading base station between upper rubber powder station and grinding station, described second grinding and polishing production line upper rubber powder station be provided with a switching between grinding station and coordinate station, for pearl base is transferred to the second grinding and polishing production line from the first grinding and polishing production line, make this full-automatic water-drill grinding and polishing machine operationally, two above-mentioned grinding and polishing production lines carry out grinding and polishing process to the both sides end face of pearl base successively.
2. a full-automatic water-drill grinding and polishing machine as claimed in claim 1, is characterized in that: described in the internal diameter of dumping be greater than 1/2nd of its external diameter.
3. a full-automatic water-drill grinding and polishing machine as claimed in claim 1, is characterized in that: described in dump and comprise a chassis and the polylith polished silicon wafer of annular array on chassis, wherein said polished silicon wafer is fixed by screws on chassis; Described polished silicon wafer is fan-shaped, and the side on its chassis is dorsad coated with a polishing layer, on the surface for carrying out polishing to via the pearl base after grinding station and the first polishing station grinding and polishing process.
4. a full-automatic water-drill grinding and polishing machine as claimed in claim 1, is characterized in that: described second polishing station comprises fixture fixing device, the first indexing means, the first feed arrangement, dump tumbler and lift angle device, wherein
Described tumbler of dumping comprises motor, throwing disk shaft, mount pad of dumping, dump, throwing disk shaft bearing and plane bearing, described throwing disk shaft bearing is fixed on frame, described plane bearing is located at the side of throwing disk shaft bearing away from ground, and is fixedly connected with mount pad of dumping; Described throwing disk shaft away from ground side with dump fixing, and by the spacing shaft centre line dumping mount pad of bearing; Described throwing disk shaft is connected with belt and belt pulley with between motor;
Described first feed arrangement comprises the first feeding motor, screw rod and crane, described screw rod with between crane with being threaded, one end of described screw rod is connected with the first feeding motor by the first feeding shaft coupling, make this first feed arrangement operationally, described first feeding motor drives crane to move up and down by screw rod;
Described first indexing means comprises the first indexing motor and the first calibration shaft coupling, be connected with belt between described first indexing motor with the first calibration shaft coupling, described first calibration shaft coupling is flexibly connected with the fixture worm screw be located in fixture fixing device on fixture, make this first indexing means operationally, described first indexing motor drives fixture worm screw to rotate to an angle by the first calibration shaft coupling;
Described lift angle device is connected with fixture fixing device by self-aligning bearing, for fixture pin in alignment jig fixture and the contact angle between dumping, it comprises lift angle cylinder, crane is fixed on by the first self-lubricating rod end spherical plain in the cylinder body portion of described lift angle cylinder, and expansion link portion is connected with fixture fixing device by the second self-lubricating rod end spherical plain.
5. a full-automatic water-drill grinding and polishing machine as claimed in claim 4, it is characterized in that: described second polishing station comprises trimming device of dumping further, described trimming device of dumping includes finishing motor and bistrique, described bistrique is fixed on the main shaft of finishing motor, and it can abut against with dumping downwards.
6. a full-automatic water-drill grinding and polishing machine as claimed in claim 1, it is characterized in that: described upper rubber powder station comprises bracing frame, powder box fixed mount, powder box, the first vertical cylinder, horizontal air cylinder, powder-wiping plate, powder-wiping plate cylinder, the cylinder body portion of described first vertical cylinder is fixed in frame by bracing frame, expansion link portion is located at powder box fixed mount by the 3rd self-lubricating rod end spherical plain, does slippage perpendicular to bracing frame for driving powder box fixed mount; Described horizontal air cylinder is fixed on the bottom of powder box and the expansion link portion of this horizontal air cylinder is connected with powder-wiping plate, does the movement being parallel to powder box for driving powder-wiping plate; Described powder-wiping plate cylinder is located at the both sides of powder box and is connected with powder-wiping plate, for providing the active force of powder-wiping plate lopsidedness wherein.
7. a full-automatic water-drill grinding and polishing machine as claimed in claim 1, it is characterized in that: described bead loading base station comprises fixture fixing device, bead loading plate, pearl base box, the first high-frequency heating pipe and for driving bead loading plate to make the first lifting assembly moved back and forth up and down perpendicular to pearl base box, described fixture fixing device and pearl base box are separately fixed in frame, and wherein the projection upwards of pearl base box has covered fixture fixing device; Described bead loading plate is connected with a fixed head in the side away from pearl base box, and wherein said fixed head stretches out pearl base box downwards; Described first high-frequency heating pipe is fixed on pearl base box, and is located at the top of bead loading plate, for heating the fixture be located in fixture fixing device, so that the fixture in fixture clamps for pearl base; Described first lifting assembly includes a pair upright slide rail and the second vertical cylinder, and the expansion link portion of described second vertical cylinder is fixed on fixed head, and drives fixed head to do Vertical slippage along upright slide rail with it.
8. a full-automatic water-drill grinding and polishing machine as claimed in claim 1, is characterized in that: described grinding station includes fixture fixing device, the second feed arrangement, the second indexing means and oscillating grinding device, wherein
Described oscillating grinding device comprises base, holder, reductor, oscillating motor and drive motors, described base is fixed on frame, and a horizontal slide rail is within it set for connection fixing base, the side of described holder is connected with reductor by the 4th self-lubricating rod end spherical plain, described reductor is connected with belt with between oscillating motor, make this oscillating grinding device operationally, described oscillating motor drives holder at the enterprising line slip of the horizontal slide rail of base via the switching of the 4th self-lubricating rod end spherical plain; Be provided with an emery wheel in described holder, wherein said emery wheel is for rolling tubular structure; The end face of described emery wheel extends emery wheel main shaft respectively along its axial direction, and is arranged on holder by bearing and bearing block, and this emery wheel is rotationally connected relative to holder; Described emery wheel main shaft is connected with belt and belt pulley with between drive motors;
Described second feed arrangement comprises the second feeding motor, and the cylinder body portion of described second feeding motor is fixed in frame, and expansion link portion is connected with fixture fixing device;
Described second indexing means comprises the second indexing motor and the second calibration shaft coupling, be connected with belt between described second indexing motor with the second calibration shaft coupling, described second calibration shaft coupling is flexibly connected with the fixture worm screw be located in fixture fixing device on fixture, make this second indexing means operationally, described second indexing motor drives fixture worm screw to rotate to an angle by the second calibration shaft coupling.
9. the full-automatic water-drill grinding and polishing machine as described in claim 1 or 8, is characterized in that: two described grinding and polishing production lines include two grinding stations respectively; Define grinding station in described first grinding and polishing production line and close on the side of bead loading base station for corase grind station, opposite side is fine grinding station, described corase grind station is connected by the 5th self-lubricating rod end spherical plain with the holder in fine grinding station, makes the holder roughly ground in station and fine grinding station carry out synchronous hunting.
10. a full-automatic water-drill grinding and polishing machine as claimed in claim 1, is characterized in that: two described grinding and polishing production lines all include two the first polishing stations.
11. 1 kinds of full-automatic water-drill grinding and polishing machines as claimed in claim 1, it is characterized in that: described switching coordinates station to comprise fixture fixing device, fixture transfer device, the second high-frequency heating pipe and the second lifting assembly, described fixture fixing device and fixture transfer device are located at the first grinding and polishing production line and the second grinding and polishing production line respectively, wherein fixture transfer device can do 180 ° of rotations perpendicular to fixture fixing device, for being transferred to the second grinding and polishing production line by via the pearl base after the first grinding and polishing production line grinding and polishing, to carry out grinding and polishing effect to the opposite side end face of pearl base; The below of fixture fixing device is located at by described second lifting assembly and the second high-frequency heating pipe, for pearl base to be transferred to the empty fixture fixture transfer device from the fixture in fixture fixing device.
12. 1 kinds of full-automatic water-drill grinding and polishing machines as claimed in claim 1, it is characterized in that: described fixture transfer device comprises servomotor, polylith installing plate, the many groups of upper and lower guide assemblies be arranged in parallel, many supporting rods and for driving the driving cylinder of supporting rod, wherein
Described upper rail assembly includes guide rail, upper connecting rod and upper rail pulley, and leave certain gap between the upper connecting rod wherein in every two adjacent groups upper rail assembly, the two ends of upper connecting rod are located at by described upper rail pulley, and are set in guide rail;
Described lower guideway assembly includes lower guideway road, lower connecting rod and lower guideway pulley, and be fixedly connected with connector between the lower connecting rod wherein in every two adjacent groups lower guideway assembly, the two ends of lower connecting rod are located at by described lower guideway pulley, and are set in lower guide rail;
Described installing plate is located at the position between the upper and lower guide assembly of two adjacent groups, and wherein this installing plate is fixed with upper rail pulley and lower guideway pulley respectively in a side end face of contiguous upper and lower guide assembly;
One side end of described supporting rod to be transferred with installing plate by bearing and is connected, and opposite side is from the direction away from described installing plate to downward-extension, and available its abuts against with the fixture be located on fixture fixing device;
Installing plate is fixed in the cylinder body portion of described driving cylinder, and expansion link portion is connected with supporting rod by the 6th self-lubricating rod end spherical plain.
13. 1 kinds of full-automatic water-drill grinding and polishing machines as claimed in claim 1, is characterized in that: this full-automatic water-drill grinding and polishing machine comprises two brush coating powder stations further; Wherein, brush coating powder station in described first grinding and polishing production line is located at the position of tumbler, for carrying out brush coating powder to via the empty fixture after the switching of switching cooperation station, brush coating powder station in described second grinding and polishing production line is located at the position between switching cooperation station and grinding station, for carrying out brush coating powder to via the fixture being clamped with pearl base after the switching of switching cooperation station.
14. 1 kinds of full-automatic water-drill grinding and polishing machines as claimed in claim 13, it is characterized in that: described brush coating powder station comprises cylinder, brush dust box and the wire brush be fixed on brush dust box and brush dust motor, described wire brush laterally through brush dust box, and is connected with brush dust motor by chain; Frame is fixed in the cylinder body portion of described cylinder, and expansion link portion and brush dust box face subaerial side and be connected, and does elevating movement perpendicular to ground for driving brush dust box.
CN201420773640.1U 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine Withdrawn - After Issue CN204353915U (en)

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CN201420511889.5U Expired - Fee Related CN204108775U (en) 2014-06-10 2014-09-05 A kind of full-automatic water-drill grinding and polishing machine
CN201420548285.8U Withdrawn - After Issue CN204108777U (en) 2014-06-10 2014-09-23 A kind of full-automatic water-drill grinding and polishing machine
CN201410490413.2A Active CN104259965B (en) 2014-06-10 2014-09-23 A kind of full-automatic water-drill grinding and polishing machine
CN201410753848.1A Active CN104551917B (en) 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine
CN201410753372.1A Active CN104551916B (en) 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine
CN201410753143.XA Active CN104551915B (en) 2014-06-10 2014-12-10 Full-automatic water drill grinding-polishing machine
CN201410753424.5A Active CN104526495B (en) 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine
CN201420775526.2U Withdrawn - After Issue CN204353917U (en) 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine
CN201420775404.3U Withdrawn - After Issue CN204353916U (en) 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine
CN201420773640.1U Withdrawn - After Issue CN204353915U (en) 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine

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CN201420511889.5U Expired - Fee Related CN204108775U (en) 2014-06-10 2014-09-05 A kind of full-automatic water-drill grinding and polishing machine
CN201420548285.8U Withdrawn - After Issue CN204108777U (en) 2014-06-10 2014-09-23 A kind of full-automatic water-drill grinding and polishing machine
CN201410490413.2A Active CN104259965B (en) 2014-06-10 2014-09-23 A kind of full-automatic water-drill grinding and polishing machine
CN201410753848.1A Active CN104551917B (en) 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine
CN201410753372.1A Active CN104551916B (en) 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine
CN201410753143.XA Active CN104551915B (en) 2014-06-10 2014-12-10 Full-automatic water drill grinding-polishing machine
CN201410753424.5A Active CN104526495B (en) 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine
CN201420775526.2U Withdrawn - After Issue CN204353917U (en) 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine
CN201420775404.3U Withdrawn - After Issue CN204353916U (en) 2014-06-10 2014-12-10 A kind of full-automatic water-drill grinding and polishing machine

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CN104551915A (en) 2015-04-29
CN104526495B (en) 2017-09-01
CN104259965A (en) 2015-01-07
CN104551915B (en) 2017-01-18
CN104259965B (en) 2017-09-01
CN104526495A (en) 2015-04-22
CN204108777U (en) 2015-01-21
CN104551916B (en) 2017-09-15
CN104551917B (en) 2017-09-15
CN104551917A (en) 2015-04-29
CN204353916U (en) 2015-05-27
CN204353917U (en) 2015-05-27
CN204108775U (en) 2015-01-21

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