CN204353756U - Dull and stereotyped volume circle welding workstation - Google Patents
Dull and stereotyped volume circle welding workstation Download PDFInfo
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- CN204353756U CN204353756U CN201420744791.4U CN201420744791U CN204353756U CN 204353756 U CN204353756 U CN 204353756U CN 201420744791 U CN201420744791 U CN 201420744791U CN 204353756 U CN204353756 U CN 204353756U
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Abstract
The utility model relates to a kind of dull and stereotyped volume circle welding workstation, comprises delivery platform, volume circular table, the first connecting gear, dull and stereotyped automatic rolling circle splicing fixture and welding mechanism; Delivery platform is for transmitting dull and stereotyped tablet; Described volume circular table is arranged at the side of described delivery platform; Described first connecting gear is set up on described delivery platform and described volume circular table, and described dull and stereotyped tablet can be sent to described volume circular table from described delivery platform by described first connecting gear; Described dull and stereotyped automatic rolling circle splicing fixture is used for carrying out volume to described dull and stereotyped tablet to be justified and splices, and described dull and stereotyped automatic rolling circle splicing fixture is arranged on described volume circular table; Described welding mechanism is used for welding spliced dull and stereotyped tablet, and described welding mechanism is arranged at above described dull and stereotyped automatic rolling circle splicing fixture.Achieve the automation of dull and stereotyped volume circle welding procedure in above-mentioned flat board volume circle welding workstation, the production efficiency of product is higher.
Description
Technical field
The utility model relates to material Manufacturing Techniques, particularly relates to a kind of dull and stereotyped volume circle welding workstation.
Background technology
In some mechanical manufacturing field, as manufactured in the process of inner tank of washing machine, need plate material volume justify and splice, and by welding formation cylindrical structure.
In traditional flat board volume circle welding process, its concrete connecting method is and splices manually.People must be equipped with a set of three beaming roller circle equipment in front operation, for rectangular flat plate tablet roller is become cylindric.Concrete production process is round as a ball for first dull and stereotyped tablet being put into three axles in roller circle equipment by workman; Then manually take out cylindric tablet, take manual welding bench station and splice manually, judge splicing effect according to naked eyes, then step on floor push and make clamp, then step on floor push and weld.The labour intensity of whole production procedure workman is high, and then causes production efficiency lower.
Utility model content
Based on this, be necessary the flat board volume circle welding workstation providing a kind of production efficiency higher.
A kind of dull and stereotyped volume circle welding workstation, comprising:
For transmitting the delivery platform of dull and stereotyped tablet;
Volume circular table, is arranged at the side of described delivery platform;
First connecting gear, is set up on described delivery platform and described volume circular table, and described dull and stereotyped tablet can be sent to described volume circular table from described delivery platform by described first connecting gear;
Justify and the dull and stereotyped automatic rolling circle splicing fixture spliced for carrying out described dull and stereotyped tablet rolling up, described dull and stereotyped automatic rolling circle splicing fixture is arranged on described volume circular table; And
For the welding mechanism welded spliced dull and stereotyped tablet, be arranged at above described dull and stereotyped automatic rolling circle splicing fixture.
Wherein in an embodiment, dull and stereotyped automatic rolling circle splicing fixture comprises:
Motion platform;
First clamp assembly, described first clamp assembly comprises the first slide and the first jig main body for one end of clamping dull and stereotyped tablet, described first slide is slidably disposed on described motion platform, and described first jig main body is arranged on described first slide rotationally; And
Second clamp assembly, described second clamp assembly comprises the second slide and the second jig main body for the other end that clamps dull and stereotyped tablet, described second slide is slidably disposed on described motion platform, described second jig main body is arranged on described second slide rotationally, between described first clamp assembly with described second clamp assembly can relative near or away from.
Wherein in an embodiment, first connecting gear comprises the first electric platforms, vertically cylinder and suction nozzle, described first electric platforms is set up between described delivery platform and described volume circular table, described suction nozzle is movably set on described first electric platforms, described vertical cylinder is connected with described suction nozzle, and described vertical cylinder can drive described suction nozzle to move.
Wherein in an embodiment, also comprise the second connecting gear for transmitting the described dull and stereotyped tablet after welding, described second connecting gear is arranged at above described welding mechanism.
Wherein in an embodiment, also comprise hopper, described hopper is arranged at the side of described dull and stereotyped automatic rolling circle splicing fixture, and the described dull and stereotyped tablet after welding can be sent to described hopper by described second connecting gear.
Wherein in an embodiment, described second connecting gear comprises the second electric platforms, lift cylinder and the holder for clamping the described dull and stereotyped tablet after welding, described second electric platforms is set up in above described welding mechanism, described holder is movably connected on described second electric platforms, described lift cylinder is connected with described holder, described lift cylinder can drive described holder near or away from described volume circular table.
Wherein in an embodiment, described holder comprises two panels intermediate plate, and described intermediate plate is triangular structure.
Wherein in an embodiment, described welding mechanism comprises plumb joint and CCD vision module, and described CCD vision module and described plumb joint communicate to connect.
In above-mentioned flat board volume circle welding workstation, by the cooperation of delivery platform, the first connecting gear, dull and stereotyped automatic rolling circle splicing fixture and welding mechanism etc., achieve the automation of dull and stereotyped volume circle welding procedure.Operating personnel carry out manual operation when only needing in charging and complete feeding, and the production efficiency of product is higher.
Accompanying drawing explanation
Fig. 1 is the structure chart of the flat board volume circle welding workstation in the utility model one embodiment;
Fig. 2 is the structure chart of the local of dull and stereotyped volume circle welding workstation shown in Fig. 1;
Fig. 3 is the structure chart of dull and stereotyped volume circle welding workstation middle plateform automatic rolling circle splicing fixture shown in Fig. 1;
Fig. 4 is the operating diagram of automatic rolling circle splicing fixture dull and stereotyped shown in Fig. 3;
Fig. 5 is the partial enlarged drawing in dull and stereotyped volume circle welding workstation shown in Fig. 1;
Fig. 6 is the top view of another embodiment middle plateform volume circle welding workstation.
Detailed description of the invention
For the ease of understanding the utility model, below with reference to relevant drawings, the utility model is described more fully.Better embodiment of the present utility model is given in accompanying drawing.But the utility model can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make to disclosure of the present utility model understand more thorough comprehensively.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.Term as used herein " vertical ", " level ", "left", "right" and similar statement just for illustrative purposes, do not represent it is unique embodiment.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present utility model understand usually.The object of the term used in description of the present utility model herein just in order to describe concrete embodiment, is not intended to be restriction the utility model.Term as used herein " and/or " comprise arbitrary and all combinations of one or more relevant Listed Items.
Refer to Fig. 1 and Fig. 2, the flat board volume circle welding workstation 10 in the utility model one embodiment, comprises delivery platform 100, volume circular table 200, first connecting gear 300, dull and stereotyped automatic rolling circle splicing fixture 400 and welding mechanism 500.
Delivery platform 100 is for transmitting dull and stereotyped tablet 20.Delivery platform 100 is transmitted dull and stereotyped tablet 20 by the conveyer belt (figure does not mark) on it.
Volume circular table 200 is arranged at the side of delivery platform 100.First connecting gear 300 is set up in delivery platform 100 with on volume circular table 200, and dull and stereotyped tablet 20 can be sent to volume circular table 200 from delivery platform 100 by the first connecting gear 300.
Specifically in the present embodiment, the first connecting gear 300 comprises the first electric platforms 310, vertically cylinder 320 and suction nozzle 330.First electric platforms 310 is set up between delivery platform 100 and volume circular table 200.Suction nozzle 330 is movably set on the first electric platforms 310, to move between delivery platform 100 and volume circular table 200.
Vertical cylinder 320 is connected with suction nozzle 330, and vertical cylinder 320 can drive suction nozzle 330 to move.During work, suction nozzle 330 moves to above delivery platform 100 on the first electric platforms 310, and vertical cylinder 320 drives suction nozzle 330 to move downward, and the dull and stereotyped tablet 20 on delivery platform 100 holds by suction nozzle 330, and vertical cylinder 320 drives suction nozzle 330 to rise.Suction nozzle 330 is moved to above volume circular table 200 by the first electric platforms 310, and is positioned over by dull and stereotyped tablet 20 on volume circular table 200.
Dull and stereotyped automatic rolling circle splicing fixture 400 is arranged on volume circular table 200, justifies for carrying out volume to dull and stereotyped tablet 20 and splices.
Specifically in the present embodiment, see also Fig. 3, dull and stereotyped automatic rolling circle splicing fixture 400 comprises motion platform 410, first clamp assembly 430 and the second clamp assembly 450.
First clamp assembly 430 comprises the first slide 432 and the first jig main body 434.First jig main body 434 is for clamping one end of dull and stereotyped tablet 20.First slide 432 is slidably disposed on motion platform 410, and the first jig main body 434 is arranged on the first slide 432 rotationally.
Second clamp assembly 450 comprises the second slide 452 and the second jig main body 454.Second jig main body 454 is for clamping the other end of dull and stereotyped tablet 20.Second slide 452 is slidably disposed on motion platform 410, and the second jig main body 454 is arranged on the second slide 452 rotationally, between the first clamp assembly 430 with the second clamp assembly 450 can relative near or away from.
See also Fig. 4, dull and stereotyped tablet 20 can be sent to volume circular table 200 from delivery platform 100 by the first connecting gear 300.First jig main body 434 and the second jig main body 454 clamp the two ends of dull and stereotyped tablet 20 respectively, first clamp assembly 430 and the second clamp assembly 450 move toward one another, and in the process of move toward one another, first jig main body 434 and the second jig main body 454 all rotate, to be stitched together at the two ends of dull and stereotyped tablet 20, form cylinder-like structure.
See also Fig. 5, welding mechanism 500 is for welding spliced dull and stereotyped tablet 20.Welding mechanism 500 is arranged at above dull and stereotyped automatic rolling circle splicing fixture 400.
Welding mechanism 500 comprises plumb joint 510 and CCD vision module 530 (Charge-coupled Device).CCD vision module 530 and plumb joint 510 communicate to connect.
After dull and stereotyped tablet 20 volume justify and splice and get well by dull and stereotyped automatic rolling circle splicing fixture 400, CCD vision module 530 is to by means of pointing out to take pictures and processing, and multistage interpolation draws welding optimal trajectory, and finally control plumb joint 510 carries out automatic welding.
Please again consult Fig. 1, dull and stereotyped volume circle welding workstation 10 also comprises the second connecting gear 600, second connecting gear 600 and is arranged at above welding mechanism 500.Second connecting gear 600 is for transmitting the dull and stereotyped tablet 20 after welding, and the techniques such as now dull and stereotyped tablet 20 pulleying circle, splicing, welding form cylinder-like structure.
Dull and stereotyped volume circle welding workstation 10 also can comprise hopper 700.Hopper 700 is arranged at the side of dull and stereotyped automatic rolling circle splicing fixture 400.Dull and stereotyped tablet 20 after welding can be sent to hopper 700 by the second connecting gear 600.Bottom land and the horizontal plane of hopper 700 are angled, automatically roll the one end to hopper 700 to make product placed thereon by its gravity.
Second connecting gear 600 comprises the second electric platforms 610, lift cylinder 630 and holder 650.Second electric platforms 610 is set up in above welding mechanism 500.Holder 650 is for clamping the dull and stereotyped tablet 20 after welding.Holder 650 is movably connected on the second electric platforms 610, and lift cylinder 630 is connected with holder 650, lift cylinder 630 can drive holder 650 near or away from volume circular table 200.
Concrete, holder 650 comprises two panels intermediate plate 652, and intermediate plate 652 is triangular structure.During specific works, two intermediate plates 652 are held on the both sides of the dull and stereotyped tablet 20 after cylindric welding respectively.After holder 650 clamps the dull and stereotyped tablet 20 after welding, the height of lift cylinder 630 improving clamping gripping member 650, holder 650 moves to above hopper 700 by the second electric platforms 610, lift cylinder 630 controls holder 650 and declines, dull and stereotyped tablet 20 after welding is positioned in hopper 700 by final holder 650, completes whole flat board volume circle welding procedure.
It is to be noted, see also Fig. 6, above-mentioned flat board volume circle welding workstation 10 can form symmetrical structure, volume circular table 200, the dull and stereotyped automatic rolling circle mechanism such as splicing fixture 400 and welding mechanism 500 is provided with in both sides, and shared delivery platform 100 carries out charging, to enhance productivity.
In above-mentioned flat board volume circle welding workstation 10, by the cooperation of delivery platform 100, first connecting gear 300, dull and stereotyped automatic rolling circle splicing fixture 400 and welding mechanism 500 etc., achieve the automation of dull and stereotyped volume circle welding procedure.Operating personnel carry out manual operation when only needing in charging and complete feeding, and the production efficiency of product is higher.
Further, by the camera automatic capturing weld seam in CCD vision module 530, ensure welding quality, under welding process is in the monitoring of CCD vision module 530, welding yields is higher.
The above embodiment only have expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (8)
1. a dull and stereotyped volume circle welding workstation, is characterized in that, comprising:
For transmitting the delivery platform of dull and stereotyped tablet;
Volume circular table, is arranged at the side of described delivery platform;
First connecting gear, is set up on described delivery platform and described volume circular table, and described dull and stereotyped tablet can be sent to described volume circular table from described delivery platform by described first connecting gear;
Justify and the dull and stereotyped automatic rolling circle splicing fixture spliced for carrying out described dull and stereotyped tablet rolling up, described dull and stereotyped automatic rolling circle splicing fixture is arranged on described volume circular table; And
For the welding mechanism welded spliced dull and stereotyped tablet, be arranged at above described dull and stereotyped automatic rolling circle splicing fixture.
2. flat board volume circle welding workstation according to claim 1, is characterized in that, dull and stereotyped automatic rolling circle splicing fixture comprises:
Motion platform;
First clamp assembly, described first clamp assembly comprises the first slide and the first jig main body for one end of clamping dull and stereotyped tablet, described first slide is slidably disposed on described motion platform, and described first jig main body is arranged on described first slide rotationally; And
Second clamp assembly, described second clamp assembly comprises the second slide and the second jig main body for the other end that clamps dull and stereotyped tablet, described second slide is slidably disposed on described motion platform, described second jig main body is arranged on described second slide rotationally, between described first clamp assembly with described second clamp assembly can relative near or away from.
3. flat board volume circle welding workstation according to claim 1, it is characterized in that, first connecting gear comprises the first electric platforms, vertically cylinder and suction nozzle, described first electric platforms is set up between described delivery platform and described volume circular table, described suction nozzle is movably set on described first electric platforms, described vertical cylinder is connected with described suction nozzle, and described vertical cylinder can drive described suction nozzle to move.
4. flat board volume circle welding workstation according to claim 1, it is characterized in that, also comprise the second connecting gear for transmitting the described dull and stereotyped tablet after welding, described second connecting gear is arranged at above described welding mechanism.
5. flat board volume circle welding workstation according to claim 4, it is characterized in that, also comprise hopper, described hopper is arranged at the side of described dull and stereotyped automatic rolling circle splicing fixture, and the described dull and stereotyped tablet after welding can be sent to described hopper by described second connecting gear.
6. flat board volume circle welding workstation according to claim 4, it is characterized in that, described second connecting gear comprises the second electric platforms, lift cylinder and the holder for clamping the described dull and stereotyped tablet after welding, described second electric platforms is set up in above described welding mechanism, described holder is movably connected on described second electric platforms, described lift cylinder is connected with described holder, described lift cylinder can drive described holder near or away from described volume circular table.
7. flat board volume circle welding workstation according to claim 6, it is characterized in that, described holder comprises two panels intermediate plate, and described intermediate plate is triangular structure.
8. flat board volume circle welding workstation according to claim 1, it is characterized in that, described welding mechanism comprises plumb joint and CCD vision module, and described CCD vision module and described plumb joint communicate to connect.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420744791.4U CN204353756U (en) | 2014-12-01 | 2014-12-01 | Dull and stereotyped volume circle welding workstation |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420744791.4U CN204353756U (en) | 2014-12-01 | 2014-12-01 | Dull and stereotyped volume circle welding workstation |
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| CN204353756U true CN204353756U (en) | 2015-05-27 |
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| CN201420744791.4U Active CN204353756U (en) | 2014-12-01 | 2014-12-01 | Dull and stereotyped volume circle welding workstation |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105013894A (en) * | 2015-08-06 | 2015-11-04 | 上海鼎凡电工机械股份有限公司 | Novel edge rolling mechanism for automatic edge rolling machine |
| CN105500006A (en) * | 2015-12-07 | 2016-04-20 | 中山市华拓电子设备有限公司 | Full-automatic straight welding machine for kettle |
| CN106077175A (en) * | 2016-06-30 | 2016-11-09 | 江苏省格来德净水科技有限公司 | Process equipment |
| CN106975924A (en) * | 2017-03-30 | 2017-07-25 | 深圳大学 | A kind of motor directly stretches casing edge rolling and welding equipment |
| CN110238551A (en) * | 2019-06-22 | 2019-09-17 | 黎泽辉 | A kind of light-alloy electric machine casing welding equipment |
| CN110681996A (en) * | 2019-10-04 | 2020-01-14 | 独二罢 | Oil drum, automatic production line for welding oil drum and welding method |
| CN110860588A (en) * | 2019-10-31 | 2020-03-06 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic edge folding and pressing equipment for sheet metal shell of inner barrel of water heater and forming method |
| CN110919247A (en) * | 2019-12-19 | 2020-03-27 | 佛山市铭柯智能设备科技有限公司 | Wheel hub welding system |
| CN112846773A (en) * | 2021-02-04 | 2021-05-28 | 陈维华 | Automatic rolling, manufacturing and welding device for thin-wall steel plates |
| CN117020409A (en) * | 2023-08-28 | 2023-11-10 | 佛山市智焱激光科技有限公司 | Automatic coil stock laser welding device |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105013894A (en) * | 2015-08-06 | 2015-11-04 | 上海鼎凡电工机械股份有限公司 | Novel edge rolling mechanism for automatic edge rolling machine |
| CN105013894B (en) * | 2015-08-06 | 2017-04-26 | 上海鼎凡电工机械股份有限公司 | Edge rolling mechanism for automatic edge rolling machine |
| CN105500006A (en) * | 2015-12-07 | 2016-04-20 | 中山市华拓电子设备有限公司 | Full-automatic straight welding machine for kettle |
| CN105500006B (en) * | 2015-12-07 | 2018-08-07 | 中山市华拓电子设备有限公司 | A kind of full automatic straight peak welding machine of kettle |
| CN106077175A (en) * | 2016-06-30 | 2016-11-09 | 江苏省格来德净水科技有限公司 | Process equipment |
| CN106077175B (en) * | 2016-06-30 | 2018-04-24 | 江苏省格来德净水科技有限公司 | Process equipment |
| CN106975924A (en) * | 2017-03-30 | 2017-07-25 | 深圳大学 | A kind of motor directly stretches casing edge rolling and welding equipment |
| CN106975924B (en) * | 2017-03-30 | 2019-02-19 | 深圳大学 | A kind of motor directly stretches casing edge rolling and welding equipment |
| CN110238551A (en) * | 2019-06-22 | 2019-09-17 | 黎泽辉 | A kind of light-alloy electric machine casing welding equipment |
| CN110681996A (en) * | 2019-10-04 | 2020-01-14 | 独二罢 | Oil drum, automatic production line for welding oil drum and welding method |
| CN110860588A (en) * | 2019-10-31 | 2020-03-06 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic edge folding and pressing equipment for sheet metal shell of inner barrel of water heater and forming method |
| CN110919247A (en) * | 2019-12-19 | 2020-03-27 | 佛山市铭柯智能设备科技有限公司 | Wheel hub welding system |
| CN110919247B (en) * | 2019-12-19 | 2021-06-22 | 佛山市铭柯智能设备科技有限公司 | Wheel hub welding system |
| CN112846773A (en) * | 2021-02-04 | 2021-05-28 | 陈维华 | Automatic rolling, manufacturing and welding device for thin-wall steel plates |
| CN112846773B (en) * | 2021-02-04 | 2022-09-13 | 东营市明正钢板仓制造有限公司 | Automatic rolling, manufacturing and welding device for thin-wall steel plates |
| CN117020409A (en) * | 2023-08-28 | 2023-11-10 | 佛山市智焱激光科技有限公司 | Automatic coil stock laser welding device |
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