CN204324904U - Sic smelting furnace continuous cloth system - Google Patents

Sic smelting furnace continuous cloth system Download PDF

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Publication number
CN204324904U
CN204324904U CN201420592136.1U CN201420592136U CN204324904U CN 204324904 U CN204324904 U CN 204324904U CN 201420592136 U CN201420592136 U CN 201420592136U CN 204324904 U CN204324904 U CN 204324904U
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China
Prior art keywords
heater
blanking tube
feed bin
flexible material
distribution device
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Expired - Fee Related
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CN201420592136.1U
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Chinese (zh)
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宋克纯
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Individual
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Individual
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Abstract

A kind of sic smelting furnace continuous cloth system, comprising: body of heater and distribution device, distribution device is erected at above body of heater, and body of heater and distribution device can along the axial relative movement of body of heater; Distribution device comprises: the feeding machine connected below five feed bins be independently arranged side by side, each feed bin, with the flexible material blanking tube of each feeding machine separate connection and five electromotive electric traction machines; The arragement direction of feed bin and the axial vertical of body of heater, two feed bins in outside are insulation material feed bin, and two feed bins in secondary outside are reaction material feed bin, and a middle feed bin is graphite feed bin; Flexible material blanking tube length enough makes flexible material blanking tube minor details contact with furnace bottom; Electromotive electric traction machine is located at each flexible material blanking tube top.The flexible material blanking tube that the utility model arranges 5 independent feed bins and is connected with feed bin, by the relative movement between body of heater and distribution device, realizes Quick uniform and the continuous cloth of bed of material reconfigurable, shortens cloth time and working strength greatly.

Description

Sic smelting furnace continuous cloth system
technical field:
The utility model relates to a kind of cloth system, and particularly a kind of sic smelting furnace continuous cloth system, belongs to mechanical manufacturing field.
background technology:
Silicon carbide is also known as powder emery or fire sand.Molecular formula is SiC, and its hardness is between corundum and diamond, and physical strength, higher than corundum, can be used as abrasive material and some other Industrial materials use.Industrial silicon carbide was succeeded in developing in 1891, was manufactured abrasive the earliest.Though there is a small amount of silicon carbide to exist in aerolite and the earth's crust, not yet finding so far can for the mineral resources of exploitation.
The suitability for industrialized production of crystolon, existing more than 100 year history, invented by American Acheson, people still continue to use acheson furnace and method carries out industrial production till now, this mode of production is: 1. on sic smelting furnace ground, install furnace wall 91, 2. at furnace bottom cloth last layer insulation material 92, 3. on the insulation material 92 of bottom, charging box is placed, 4. outside charging box, insulation material 93 is covered with, 5. reaction material 94 is filled in charging box inside, 6. in reaction material center-filled graphite 95 also compacting, 7. charging box is extracted out, 8. in reaction material 94, top insulation material 96 is covered with, last Formation cross-section level as shown in Figure 1.Above distributing mode adopts overhead traveling crane suspension bucket, and because sic smelting furnace is axially longer, capacity is generally all very large, a few kiloton of single filler, and cloth is comparatively complicated, very time-consuming again, generally needs 10 ~ 20 people, the 4 ~ sky that works just can complete.
Prior art: furnace wall 91, insulation material 92, insulation material 93, reaction material 94, graphite 95, insulation material 96;
The utility model: body of heater 1, distribution device 2, feed bin 20, feeding machine 21, flexible material blanking tube 22,23, insulation material 31, insulation material 32, reaction material 33, insulation material 34, reaction material 35, graphite 36, insulation material 37, reaction material 38, insulation material 39.
summary of the invention:
Given this, be necessary to design the quick cloth of a kind of energy and save artificial sic smelting furnace continuous cloth system.
A kind of sic smelting furnace continuous cloth system, comprising: body of heater and distribution device, distribution device is erected at above body of heater, and body of heater and distribution device can along the axial relative movement of body of heater; Distribution device comprises: the feeding machine connected below five feed bins be independently arranged side by side, each feed bin, with the flexible material blanking tube of each feeding machine separate connection and five electromotive electric traction machines; Wherein, the arragement direction of feed bin and the axial vertical of body of heater, two feed bins in outside are insulation material feed bin, and two feed bins in secondary outside are reaction material feed bin, and a middle feed bin is graphite feed bin; Flexible material blanking tube length enough makes flexible material blanking tube minor details contact with furnace bottom; Electromotive electric traction machine is located at each flexible material blanking tube top, and electromotive electric traction machine is connected to drive flexible material blanking tube bottom to stretch with the minor details (namely bottom one is saved) of the flexible material blanking tube at its place by steel wire.
Preferably, distribution device is arranged on overhead traveling crane, and body of heater is fixed, and overhead traveling crane direction of motion and body of heater are axially in the same way.
Preferably, distribution device top is fixed on portalframe, and body of heater is arranged in orbit, and orbital direction and body of heater are axially in the same way.
Preferably, each feed bin is connected with a screw lift(elevator), by screw lift(elevator), the material at material station is sent into feed bin; When employing distribution device moves, during the fixing scheme of body of heater, screw lift(elevator) is fixed on one end place of distribution device motion.
Preferably, be provided with hinge movable joint in the middle part of the flexible material blanking tube being positioned at both sides, hinge movable joint is connected by steel wire with the minor details of the flexible material blanking tube at its place; When lower portion of furnace body and middle part cloth, the flexible material blanking tube bottom that hinge movable joint controls outside tilts to reach better cloth effect laterally.
Sic smelting furnace continuous cloth system of the present utility model was carried out for 5 times in the cloth time-division:
First cloth bottom, starting electromotive electric traction machine makes flexible material blanking tube go deep into body of heater, and make flexible material blanking tube bottom, outside two close to furnace bottom, control flexible material blanking tube bottom by hinge movable joint afterwards to tilt laterally, the feeding machine starting outside starts cloth makes distribution device and body of heater relative movement simultaneously, finally makes bottom of furnace body be covered with the insulation material of setting thickness.
Then Bu Zhong lower floor, flexible material blanking tube length is regulated to make its minor details mouth of pipe be positioned on material by electromotive electric traction machine, the feeding machine simultaneously starting outside and time outside starts cloth makes distribution device and body of heater relative movement simultaneously, lower floor in body of heater is finally made to be covered with insulation material and the reaction material of setting thickness, and insulation material is positioned at both sides, reaction material is positioned at centre, and the interface between insulation material and reaction material is arc-shaped.
Cloth middle level afterwards, flexible material blanking tube length is regulated to make its minor details mouth of pipe be positioned on material by electromotive electric traction machine, simultaneously five feeding machines start cloth and make distribution device and body of heater relative movement simultaneously, body of heater middle level is finally made to be covered with the setting insulation material of thickness, reaction material and graphite, and insulation material is positioned at both sides, reaction material is positioned at centre, and the interface between insulation material and reaction material is arc-shaped is graphite at the middle part of reaction material.
Cloth at the middle and upper levels afterwards, flexible material blanking tube length is regulated to make its minor details mouth of pipe be positioned on material by electromotive electric traction machine, flexible material blanking tube bottom is controlled downwards in vertical shape by hinge movable joint, the feeding machine simultaneously starting outside and time outside starts cloth makes distribution device and body of heater relative movement simultaneously, body of heater is finally made to be covered with insulation material and the reaction material of setting thickness at the middle and upper levels, and insulation material is positioned at both sides, reaction material is positioned at centre, and the interface between insulation material and reaction material is arc-shaped.
Last cloth top layer, regulate flexible material blanking tube length to make its minor details mouth of pipe be positioned on material by electromotive electric traction machine, the feeding machine starting outside starts cloth makes distribution device and body of heater relative movement simultaneously, finally makes body of heater top layer be covered with the insulation material of setting thickness.
The flexible material blanking tube that the utility model arranges 5 independent feed bins and is connected with feed bin, by the relative movement between body of heater and distribution device, realize Quick uniform and the continuous cloth of bed of material reconfigurable, shorten cloth time and working strength greatly, regulate blanking amount to make final bed of material shape more scientific and reasonable by feeding machine.
accompanying drawing illustrates:
Accompanying drawing 1 is the schematic diagram of the sic smelting furnace bed of material shape of prior art.
Accompanying drawing 2 is cloth view of the sic smelting furnace continuous cloth system of width better embodiment.
Accompanying drawing 3 is cloth view of the sic smelting furnace continuous cloth system of width better embodiment.
Accompanying drawing 4 is cloth view of the sic smelting furnace continuous cloth system of width better embodiment.
Accompanying drawing 5 is cloth view of the sic smelting furnace continuous cloth system of width better embodiment.
Accompanying drawing 6 is cloth view of the sic smelting furnace continuous cloth system of width better embodiment.
In figure:
embodiment:
As shown in Fig. 2 ~ Fig. 6, a kind of sic smelting furnace continuous cloth system, comprising: body of heater 1 and distribution device 2, and body of heater 1 top is opened wide, and distribution device 2 is erected at above body of heater 1, and body of heater 1 and distribution device 2 can along the axial relative movement of body of heater 1; Distribution device 2 comprises: the feeding machine 21 connected below five feed bins be independently arranged side by side 20, each feed bin 20, with the flexible material blanking tube 22 of each feeding machine 21 separate connection and five electromotive electric traction machines; Wherein, the arragement direction of feed bin 20 and the axial vertical of body of heater 1, two feed bins 20 in outside are insulation material feed bin, and two feed bins 20 in secondary outside are reaction material feed bin, and a middle feed bin 20 is graphite feed bin; Flexible material blanking tube 22 length enough makes flexible material blanking tube 22 minor details contact with furnace bottom; Electromotive electric traction machine is located at each flexible material blanking tube 22 top, and electromotive electric traction machine is connected to drive flexible material blanking tube 22 bottom to stretch with the minor details (namely bottom one is saved) of the flexible material blanking tube 22 at its place by steel wire.
In the present embodiment, distribution device 2 is arranged on overhead traveling crane, and body of heater 1 is fixed, and overhead traveling crane direction of motion and body of heater 1 are axially in the same way.
In another embodiment, distribution device top is fixed on portalframe, and body of heater is arranged in orbit, and orbital direction and body of heater are axially in the same way.
In the present embodiment, each feed bin 20 is connected with a screw lift(elevator), and by screw lift(elevator), the material at material station is sent into feed bin 20, screw lift(elevator) is fixed on one end place that distribution device 2 moves.
In the present embodiment, be provided with hinge movable joint 23 in the middle part of the flexible material blanking tube 22 being positioned at both sides, hinge movable joint 23 is connected by steel wire with the minor details of the flexible material blanking tube 22 at its place; When body of heater 1 bottom and middle part cloth, flexible material blanking tube 22 bottom that hinge movable joint 23 controls outside tilts to reach better cloth effect laterally.
Sic smelting furnace continuous cloth system of the present utility model was carried out for 5 times in the cloth time-division:
First cloth bottom, starting electromotive electric traction machine makes flexible material blanking tube 22 go deep into body of heater, and make flexible material blanking tube 22 bottom, outside two close to furnace bottom, control flexible material blanking tube 22 bottom by hinge movable joint 23 afterwards to tilt laterally, the feeding machine 21 starting outside starts cloth makes distribution device 2 and body of heater 1 relative movement simultaneously, finally make the insulation material 31 being covered with setting thickness bottom body of heater 1, as Fig. 2.
Then Bu Zhong lower floor, flexible material blanking tube 22 length is regulated to make its minor details mouth of pipe be positioned on material by electromotive electric traction machine, the feeding machine 21 simultaneously starting outside and time outside starts cloth makes distribution device 2 and body of heater 1 relative movement simultaneously, lower floor in body of heater 1 is finally made to be covered with insulation material 32 and the reaction material 33 of setting thickness, and insulation material 32 is positioned at both sides, reaction material 33 is positioned at centre, and the interface between insulation material 32 and reaction material 33 is arc-shaped, as Fig. 3.
Cloth middle level afterwards, flexible material blanking tube 22 length is regulated to make its minor details mouth of pipe be positioned on material by electromotive electric traction machine, simultaneously five feeding machines 21 start cloth and make distribution device 2 and body of heater 1 relative movement simultaneously, body of heater 1 middle level is finally made to be covered with the setting insulation material 34 of thickness, reaction material 35 and graphite 36, and insulation material 34 is positioned at both sides, reaction material 35 is positioned at centre, and the interface between insulation material 34 and reaction material 35 is arc-shaped is graphite 36 at the middle part of reaction material 35, as Fig. 4.
Cloth at the middle and upper levels afterwards, flexible material blanking tube 22 length is regulated to make its minor details mouth of pipe be positioned on material by electromotive electric traction machine, flexible material blanking tube 22 bottom is controlled downwards in vertical shape by hinge movable joint 23, the feeding machine 21 simultaneously starting outside and time outside starts cloth makes distribution device 2 and body of heater 1 relative movement simultaneously, body of heater 1 is finally made to be covered with insulation material 37 and the reaction material 38 of setting thickness at the middle and upper levels, and insulation material 37 is positioned at both sides, reaction material 38 is positioned at centre, interface between insulation material 37 and reaction material 38 is arc-shaped, as Fig. 5.
Last cloth top layer, flexible material blanking tube 22 length is regulated to make its minor details mouth of pipe be positioned on material by electromotive electric traction machine, the feeding machine 21 starting outside starts cloth makes distribution device 2 and body of heater 1 relative movement simultaneously, finally makes body of heater 1 top layer be covered with the insulation material 39 of setting thickness, as Fig. 6.

Claims (5)

1. a sic smelting furnace continuous cloth system, is characterized in that: comprising: body of heater and distribution device, and distribution device is erected at above body of heater, and body of heater and distribution device can along the axial relative movement of body of heater; Distribution device comprises: the feeding machine connected below five feed bins be independently arranged side by side, each feed bin, with the flexible material blanking tube of each feeding machine separate connection and five electromotive electric traction machines; Wherein, the arragement direction of feed bin and the axial vertical of body of heater, two feed bins in outside are insulation material feed bin, and two feed bins in secondary outside are reaction material feed bin, and a middle feed bin is graphite feed bin; Flexible material blanking tube length enough makes flexible material blanking tube minor details contact with furnace bottom; Electromotive electric traction machine is located at each flexible material blanking tube top, and electromotive electric traction machine is connected by the minor details of steel wire with the flexible material blanking tube at its place.
2. sic smelting furnace continuous cloth system as claimed in claim 1, is characterized in that: distribution device is arranged on overhead traveling crane, and body of heater is fixed, and overhead traveling crane direction of motion and body of heater are axially in the same way.
3. sic smelting furnace continuous cloth system as claimed in claim 1, is characterized in that: distribution device top is fixed on portalframe, and body of heater is arranged in orbit, and orbital direction and body of heater are axially in the same way.
4., as claim 2 or sic smelting furnace continuous cloth system according to claim 3, it is characterized in that: each feed bin is connected with a screw lift(elevator).
5. as claim 2 or sic smelting furnace continuous cloth system according to claim 3, it is characterized in that: be provided with hinge movable joint in the middle part of the flexible material blanking tube being positioned at both sides, hinge movable joint is connected by steel wire with the minor details of the flexible material blanking tube at its place.
CN201420592136.1U 2014-10-14 2014-10-14 Sic smelting furnace continuous cloth system Expired - Fee Related CN204324904U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420592136.1U CN204324904U (en) 2014-10-14 2014-10-14 Sic smelting furnace continuous cloth system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420592136.1U CN204324904U (en) 2014-10-14 2014-10-14 Sic smelting furnace continuous cloth system

Publications (1)

Publication Number Publication Date
CN204324904U true CN204324904U (en) 2015-05-13

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107677131A (en) * 2017-09-23 2018-02-09 宁夏洁宁新能源有限公司 The apparatus for distributing of large-scale cloth in order
CN110195981A (en) * 2019-04-24 2019-09-03 段晓燕 A kind of resistance furnace discharging device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107677131A (en) * 2017-09-23 2018-02-09 宁夏洁宁新能源有限公司 The apparatus for distributing of large-scale cloth in order
CN110195981A (en) * 2019-04-24 2019-09-03 段晓燕 A kind of resistance furnace discharging device

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150513

Termination date: 20171014