CN105926947B - Thin layer Reactive Powder Concrete is vibrated flatening method and system - Google Patents
Thin layer Reactive Powder Concrete is vibrated flatening method and system Download PDFInfo
- Publication number
- CN105926947B CN105926947B CN201610426903.5A CN201610426903A CN105926947B CN 105926947 B CN105926947 B CN 105926947B CN 201610426903 A CN201610426903 A CN 201610426903A CN 105926947 B CN105926947 B CN 105926947B
- Authority
- CN
- China
- Prior art keywords
- leveling
- suspension type
- vibrate
- truss
- flat plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/06—Solidifying concrete, e.g. by application of vacuum before hardening
- E04G21/063—Solidifying concrete, e.g. by application of vacuum before hardening making use of vibrating or jolting tools
- E04G21/066—Solidifying concrete, e.g. by application of vacuum before hardening making use of vibrating or jolting tools acting upon the surface of the concrete, whether or not provided with parts penetrating the concrete
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/10—Devices for levelling, e.g. templates or boards
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Machines (AREA)
Abstract
A kind of thin layer Reactive Powder Concrete is vibrated flatening method and system, it, which mainly solves Reactive Powder Concrete, need to repeatedly vibrate the repeatedly technical problems such as leveling.Its key points of the technical solution are that: it include vibrate truss (25), suspension type high frequency tamping device (22), suspension type apparatus for leveling (21), vibrating to flatten running gear (28) and vibrate flattens intelligent controlling device (26), suspension type high frequency tamping device (22) and suspension type apparatus for leveling (21) hanging are in the truss that vibrates (25) lower section；The truss (25) that vibrates is mounted on to vibrate and flatten on running gear (28), and vibrating flattens intelligent controlling device (26) and be mounted on the truss that vibrates (25) end sides, and leveling system of entirely vibrating is mounted on long rails (17).It realizes automated continuous operation because being also greatly improved without manual hand manipulation, efficiency and flatness.It is mainly used for the fields such as Reactive Powder Concrete production and construction.
Description
Technical field
The present invention relates to a kind of concrete to spread out and put on machinery, and especially a kind of thin layer Reactive Powder Concrete is vibrated flatening method
And system.
Background technique
Currently, normal concrete is because tensile strength is low, crack progressing cannot be controlled effectively etc. and be lacked after poor toughness and cracking
Point causes to cannot be used continuously the premature deterioration of concrete structure, also causes the durability of important concrete structure and make
It is greatly reduced with the service life.In order to overcome these disadvantages of concrete, superhigh tenacity cement-base composite material (ECC) is suggested application
In concrete, superhigh tenacity cement-base composite material be by using fracture mechanics and Micromechanics principle to material system into
Design, adjustment and the optimization of row system, and add the fiber of 2% ~ 3.5% volume fraction.Such superhigh tenacity cement-base composite material
Concrete afterwards can significantly improve the tensile capacity and shear resistance of concrete, because of the good toughness of such concrete, energy
The development of effective control distress in concrete, in the batch application that succeeded Practical Project.
Reactive Powder Concrete of the present invention be high intensity, high tenacity, high-modulus cement-base composite material, and
The characteristics of superhigh tenacity concrete of its interior mixing of steel fiber, its compression strength is high, superhigh tenacity, superior durability, it is especially suitable
Applied in important structure, such as compound section steel box girder structure, still, there is also a series of constructions passes in the actual construction process
Key problem is not easy to pour and vibrate if workability is poor, causes cloth difficult, sensitive to temperature and humidity in construction, and material includes
There is steel fibre, it is difficult to be stirred and be paved with conventional method, especially the conventional laying equipment of rapid solidifying characteristic of the concrete
It is also difficult to reach the continuous high-quality requirement of vibrating that uniformly paves with technique.
Beginning batch is researched and developed in recent years due to this new material to use, therefore is applicable in such dedicated mechanical equipment of characteristic concrete very
It is few.Common high frequency tamping apparatus for leveling is because of palpus manual operation, inefficiency, and flatness is low, can not realize that automation is continuous
Operation.
Summary of the invention
High viscosity, high fluidity Reactive Powder Concrete can be stirred evenly and can the object of the present invention is to provide a kind of
Continuous production and thin layer Reactive Powder Concrete high-efficient, can be achieved to automatically control is vibrated flatening method and system.
The scheme that the present invention solves the use of its technical problem is: it is being indulged by 2 parallel long rails 17 of setting
Installation, which is vibrated, on track 17 flattens running gear 28, and the both ends for the truss 25 that vibrates are respectively cooperating with and are mounted on leveling walking of vibrating
On device 28, suspension type high frequency tamping device 22 and suspension type apparatus for leveling are installed respectively in the lower part two sides for the truss 25 that vibrates
21；While suspension type high frequency tamping device 22 and suspension type apparatus for leveling 21 continuously vibrate and flatten, row is flattened by vibrating
Walking apparatus 28 drives the suspension type high frequency tamping device 22 for being mounted on the truss 25 that vibrates to walk, so that suspension type high frequency tamping be made to fill
Set 22 and suspension type apparatus for leveling 21 do not stop leveling of vibrating repeatedly, and constantly move forward, worked continuously with realizing.
Thin layer Reactive Powder Concrete of the invention leveling system of vibrating includes vibrating to flatten that running gear 28, vibrate truss
25, suspension type high frequency tamping device 22 and suspension type apparatus for leveling 21；The both ends for the truss 25 that vibrates are respectively cooperating with and are mounted on vibration
It smashes on leveling running gear 28, suspension type high frequency tamping device 22 and suspension type is installed respectively in the lower part two sides for the truss 25 that vibrates
Apparatus for leveling 21；While suspension type high frequency tamping device 22 and suspension type apparatus for leveling 21 continuously vibrate and flatten, by shaking
It smashes leveling running gear 28 and drives the suspension type high frequency tamping device 22 and suspension type apparatus for leveling 21 for being mounted on the truss 25 that vibrates
Walking.
The present invention can also cooperate suit leveling truss 25 ' in the side for the truss 25 that vibrates, and be arranged in leveling 25 ' bottom end of truss
Suspension type apparatus for leveling 21；The suspension type high frequency tamping device of the truss 25 that vibrates is mounted on by vibrating to flatten running gear 28 and drive
22 continuously when vibrating and advancing, while making the suspension type apparatus for leveling 21 for being mounted on leveling 25 ' bottom end of truss to the work vibrated
Make face and carry out screed operation, is once completed to realize to vibrate with screed operation.
The present invention may also comprise the truss 25 that vibrates, suspension type high frequency tamping device 22, suspension type apparatus for leveling 21, vibrate it is whole
It parallel walking apparatus 28 and vibrates and flattens intelligent controlling device 26, vibrating flattens intelligent controlling device 26 and be mounted on the truss 25 that vibrates
End sides, when system works, first starting, which is vibrated, flattens running gear 28 and travels forward, when suspension type high frequency tamping device 22
When oscillating flat plate touches Reactive Powder Concrete, dither motor 221 is opened, the screed of suspension type apparatus for leveling 21 connects
Leveling vibrating motor is opened when nearly Reactive Powder Concrete, by being preset in the PLC2612 for vibrating and flattening in Main Control Tank 261
Software program in software program or the removable computer being preset in wireless remote control case 132 issues action command, detects related work
Skill parameter, adjustment vibrating time, control, which is vibrated, flattens quality.
The suspension type high frequency tamping device 22 includes 2 pieces or more oscillating flat plates 222, is divided on every piece of oscillating flat plate 222
Dither motor 221 is not installed, and every piece of oscillating flat plate 222 is mounted on the truss 25 that vibrates using spring suspension device 223
Lower section is fitted with the oblique angle regulating device 224 of oscillating flat plate on spring suspension device 223, makes oscillating flat plate 222 and level
In 1o ~ 70o angle, vibration absorber 225 is provided between spring suspension device 223 and oscillating flat plate 222.
The spring suspension device 223 includes that screw rod, nut, damping spring component, damping elastomer pad and hanged hook are horizontal
Compensation pad, wherein damping elastomer pad is mounted in screw rod bottom, and hanged hook level compensating pad on damping elastomer pad, wear by screw rod
The suspension dog hole of oscillating flat plate 222 is crossed to connect with oscillating flat plate 222；Oscillating flat plate dip angle regulating device 224 is by oscillating flat plate 222
The squab panel hanged hook and rear spring suspension device of front panel hanged hook and preceding spring suspension device and oscillating flat plate 222 form,
The angle wherein set according to oscillating flat plate 222, using adjustment screw yo-yo fashion, adjust separately front panel hanged hook and
Squab panel hanged hook upper and lower position, meets the requirement of 222 angle with horizontal plane of oscillating flat plate.
The present invention can also be by suspension type high frequency tamping device 22 and 21 front and back of suspension type apparatus for leveling at a distance of in 0.05 ~ 10m
Interior installation, oscillating flat plate 222 and the leveling minimum left and right reference line height difference of plate are between 0.1 ~ 6mm, and oscillating flat plate 222 is minimum
Left and right reference line is higher than the minimum left and right reference line of screed；The vibration frequency of suspension type high frequency tamping device 22 is 70 ~ 125HZ,
The vibration frequency of suspension type apparatus for leveling 21 is 55 ~ 90HZ.
It is described to vibrate that flatten intelligent controlling device 26 include vibrating and flattening Main Control Tank 261, and vibrate and flatten intelligent control dress
It sets 26 and flattens 22 company of matching of running gear 28, suspension type apparatus for leveling 21 and suspension type high frequency tamping device with vibrating respectively
It connects；It vibrates to flatten Main Control Tank 261 and be mounted on the one end for the truss 25 that vibrates or vibrate and flatten on running gear 28, sensing device of walking
281 are mounted on to vibrate and flatten on running gear 28, mobile wireless remote control box 132 and vibrate to flatten and are respectively set in Main Control Tank 261
There are wireless transmission, reception device, realizes remote transmission data using from group wireless network, publication movement executes order, by default
Software realization different in width, thickness concrete vibrate, flatten intelligent control.
It is described vibrate flatten Main Control Tank 261 include cabinet 2615, the preset software 2613 of PLC2612, PLC, touch screen 2611,
Frequency converter 2616, wireless transmission, reception device 2614 and relay 2617, wherein PLC2612, touch screen 2611, frequency converter
2616, wireless transmission, reception device 2614 and relay 2617 use wired connection, vibrate and flatten Main Control Tank 261 and walking biography
Induction device 281, vibrate flatten movable motor 282, dither motor 221 and leveling vibrating motor be wired connection, PLC2612
In the preset software 2613 of PLC complete relevant data acquisition and order publication, realization is automatically performed leveling of vibrating by pre-set programs
Operation.
The PLC2612 regulates and controls 2616 frequency of frequency converter, and the corresponding regulation of 2616 frequency of frequency converter variation, which is vibrated, flattens walking
The revolving speed of motor 282, regulation, which is vibrated, flattens the different speed of travel of running gear 28, reaches control oscillating flat plate 222 a certain
The duration of vibrating of the residence time in section face, i.e. decision concrete realize regulation concrete vibrating quality.
The walking sensing device 281 installs the identical walking sensing device of more than two performances in same moving body side
281, sensor is measured into movable signal numerical value simultaneously, is transferred in LPC2612 software program and is compared, if both discoveries inspection
When the data measured exceed tolerance, system automatic alarm simultaneously suspends machine operation, waits to be repaired.
The beneficial effects of the present invention are: after accurate material distributing machine cloth complete preset longitudinal cloth length, vibration leveling intelligence control
Device instruction starting suspension type high frequency tamping device starts to vibrate, and longitudinal running gear is walked forward by pre-set velocity, is risen in due course
Dynamic vibration leveling apparatus starts screed operation, and vibration leveling intelligent control device automatic measurement flattens fore-and-aft distance, passes through wireless telecommunications
System is by the leveling area of completion and vibrates and flattens operating condition and be uploaded to system intelligence control center.It is if necessary, it can be by constructing everybody
Member's autonomous operation is vibrated and screed operation.It is because without manual hand manipulation, efficiency is greatly improved, and planarization effects are more
Good, flatness is also greatly improved, and realizes automated continuous operation.It is mainly used for Reactive Powder Concrete production and construction
Equal fields.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is cross-sectional view of the invention；
Fig. 3 is that of the invention vibrating flattens Main Control Tank figure；
Fig. 4 is mobile wireless remote control box schematic diagram of the invention；
Fig. 5 is intelligent control system schematic diagram of the invention；
Fig. 6 is electrical schematic diagram of the invention；
Fig. 7 is electric switch control principle drawing of the invention.
In figure: 221- dither motor, 222- oscillating flat plate, 223- spring suspension device, 224- oscillating flat plate inclination angle
Adjust device, 225- vibration absorber, 17- long rails, 21- suspension type apparatus for leveling, 22- suspension type high frequency tamping device, 25-
Vibrate truss, and 26-, which vibrates, flattens intelligent controlling device, and 28-, which vibrates, flattens running gear, and 28 '-, which vibrate, flattens the another of running gear
Side, 132- mobile wireless remote control box, 281- walking sensing device, 282-, which vibrates, flattens movable motor, and 261-, which vibrates, flattens master
Control case, 2615- cabinet, the preset software of 2612-PLC, 2613-PLC, 2611- touch screen, 2616- frequency converter, 2614- are wirelessly sent out
It penetrates, reception device, 2617- relay.
Specific embodiment
The present invention is described in further details with reference to the accompanying drawings and examples.
Refering to fig. 1 to Fig. 7.It installs to vibrate and flattens running gear by 2 parallel orbits of setting on parallel orbit
28, the both ends for the truss 25 that vibrates, which are separately mounted to vibrate, to be flattened on running gear 28, in the lower part two sides for the truss 25 that vibrates point
It An Zhuan not suspension type high frequency tamping device 22 and suspension type apparatus for leveling 21；It is whole in suspension type high frequency tamping device 22 and suspension type
Leveling device 21 is continuously while vibrate and flatten, flattens the suspension type that the drive of running gear 28 is mounted on the truss 25 that vibrates by vibrating
The traveling side when vibrating flattens to a direction for high frequency tamping device 22 and suspension type apparatus for leveling 21.
The present invention can also cooperate suit leveling truss 25 ' in the side for the truss 25 that vibrates, and be arranged in leveling 25 ' bottom end of truss
Suspension type apparatus for leveling 21, it is obvious that suspension type apparatus for leveling 21, which can also be set up directly on, to vibrate on truss 25；By leveling of vibrating
When running gear 28 drives the suspension type high frequency tamping device 22 for being mounted on the truss 25 that vibrates continuously to vibrate and advance, while making to pacify
Suspension type apparatus for leveling 21 mounted in leveling 25 ' bottom end of truss carries out screed operation to the working face to vibrate, to realize vibration
Screed operation is pounded once to complete.
The present invention matches to vibrate by setting with high frequency tamping system flattens intelligence control system, the high frequency tamping system
System include vibrate truss 25, vibrate flatten intelligent controlling device 26, vibrate flatten running gear 28 and suspension type high frequency tamping dress
22 are set, vibrating, to flatten intelligent controlling device 26 include vibrating and flattening Main Control Tank 261, installs vibration respectively at the both ends for the truss 25 that vibrates
Leveling running gear 28 is smash, suspension type high frequency tamping device 22 is installed in the lower part for the truss 25 that vibrates；Intelligence is flattened by that will vibrate
It can control device 26 and flatten running gear 28 and suspension type high frequency tamping device 22 is in mating connection with vibrating respectively；Make to vibrate whole
Flat intelligence control system, which controls to vibrate respectively, flattens running gear 28 and the work of suspension type high frequency tamping device 22, thus realization pair
The automatic control of high frequency tamping system vibrated and flatten work.
Vibrate flatten intelligence control system include vibrate flatten Main Control Tank 261, mobile wireless remote control box 132 and walking sensing
Device 281 flattens on running gear 28 wherein vibrating to flatten Main Control Tank 261 and be mounted on the one end for the truss 25 that vibrates or vibrate, row
It walks sensing device 281 and is mounted on to vibrate to flatten on running gear 28, mobile wireless remote control box 132 and vibrate and flatten Main Control Tank 261
In be respectively arranged with wireless transmission, reception device, using from group wireless network realize remote transmission data, publication movement execute life
It enables, different in width is realized by predetermined software, the vibrating of thickness concrete, flattens intelligent control.
The suspension type high frequency tamping device 22 includes 2 pieces or more oscillating flat plates 222, is divided on every piece of oscillating flat plate 222
Dither motor 221 is not installed, and every piece of oscillating flat plate 222 is mounted on the truss 25 that vibrates using spring suspension device 223
Lower section, each dither motor 221 drive every piece of oscillating flat plate 222 to vibrate up and down respectively；When material distributing machine cloth is complete preset vertical
To after cloth certain length, vibration leveling intelligent control device instruction starting suspension type high frequency tamping device starts to vibrate, longitudinal to walk
Device is walked forward by pre-set velocity, realizes high frequency tamping operation, is reached Reactive Powder Concrete vibration compacting and is vibrated and drives out of
The purpose of bubble in concrete.
Described vibrate flattens running gear 28 either referring to single 2 be separately mounted on two siding tracks walking dress
It sets, the both ends for the truss 25 that vibrates are in mating connection with the running gear at both ends respectively, and can install between 2 running gears same
Walk device；It is described vibrate flatten running gear 28 may also mean that be separately mounted on two siding tracks in pairs 2 walkings dress
It sets, the truss 25 that vibrates is coupled between 2 running gears for flattening running gear 28 that vibrate, and can be in 2 running gears
Between synchronizer is installed.
It, can be flat by vibrating by being coupled the oblique angle regulating device 224 of oscillating flat plate on spring suspension device 223
The oblique angle regulating device 224 of plate can carry out any adjustment to oscillating flat plate 222 and horizontal direction angle, and preferably adjustment makes oscillating flat plate
222 with it is horizontal be in 1o ~ 70o angle, so that angle is adjusted to 8-15 degree, make suspension type high frequency tamping device can be to well laid
Material vibrates, and can flatten to realizing, moreover it is possible to very smoothly continuous translation.
The present invention is because without manual hand manipulation, efficiency is greatly improved, and planarization effects are more preferable, and flatness also obtains
Significant increase, and realize automated continuous operation.It is mainly used for the fields such as Reactive Powder Concrete production and construction.
Embodiment 1, the present invention include vibrate truss 25, suspension type high frequency tamping device 22, suspension type apparatus for leveling 21, vibration
Smash leveling running gear 28, vibrating flattens intelligent controlling device 26,22 hanging of centre mounted type high frequency tamping device is in purlin of vibrating
The lower section of 25 direction of advance of frame, 21 hanging of suspension type apparatus for leveling is in the lower section for 25 direction of advance of truss of vibrating；Vibrate truss 25
Both ends are mounted on to vibrate and flatten on running gear 28, and vibrating flattens intelligent controlling device 26 and be mounted on 25 liang of end sides of truss of vibrating
Face, leveling system of entirely vibrating are mounted on long rails 17, and when system works, first starting, which is vibrated, flattens running gear 28 forward
Movement when the oscillating flat plate 222 of suspension type high frequency tamping device 22 touches Reactive Powder Concrete, opens dither motor
221, leveling vibrating motor is opened when the screed of suspension type apparatus for leveling 21 is close to Reactive Powder Concrete, by being preset in vibration
Smash the software program or soft in the removable computer that is preset in wireless remote control case 132 in the PLC2612 in leveling Main Control Tank 261
Part program issues action command, detects related process parameters, adjustment vibrating time, control, which is vibrated, flattens quality.Refering to figure
1 to Fig. 7.
Embodiment 2, suspension type high frequency tamping device 22 of the invention include the truss 25 that vibrates, dither motor 221, vibration
Dynamic plate 222, spring suspension device 223, the oblique angle regulating device 224 of oscillating flat plate, wherein being installed on every piece of oscillating flat plate 222
One dither motor 221, oscillating flat plate 222 and level are in 1o ~ 70o angle shape, and spring suspension device 223, which is mounted on, to vibrate
25 lower section of truss, is provided with vibration absorber 225 between spring suspension device 223 and oscillating flat plate 222.Oscillating flat plate 222 and water
Flat angular separation adjustment function is realized using the oblique angle regulating device 224 of oscillating flat plate.The truss 25 that vibrates drives oscillating flat plate 222 real
Now move up and down function.Refering to fig. 1 to Fig. 7, remaining combination with any of the above embodiment or 2 above embodiments.
The oscillating flat plate 222 of embodiment 3, suspension type high frequency tamping device 22 of the invention can be connected by more than one plate
Composition is connect, the slat chain of one group of 0.3 ~ 50m length is realized and once completes operation of vibrating in this breadth section range；Oscillating flat plate
20 ~ 100mm high coaming plate is arranged in 222 surroundings, and hanged hook 1 is arranged in front panel, is arranged hanged hook 2 on squab panel, hook with
It is connected between coaming plate using hinged bolts.Refering to fig. 1 to Fig. 7, remaining is the same as any of the above embodiment or 2 above embodiments
Combination.
The spring suspension device 223 of embodiment 4, suspension type high frequency tamping device 22 of the invention includes screw rod, and nut subtracts
Shake spring assembly, damping elastomer pad and hanged hook level compensating pad, and wherein damping elastomer pad is mounted in screw rod bottom, hanged hook water
On damping elastomer pad, screw rod hangs dog hole across oscillating flat plate 222 and connect with oscillating flat plate 222 flat compensation pad；Vibration
Plate dip angle regulating device 224 by oscillating flat plate 222 front panel hanged hook and preceding spring suspension device and oscillating flat plate 222
Squab panel hanged hook and rear spring suspension device form, wherein according to the angle that oscillating flat plate 222 is set, using in adjustment screw
Lower move mode adjusts separately front panel hanged hook and squab panel hanged hook upper and lower position, meets oscillating flat plate 222 and horizontal plane
The requirement of angle.Refering to fig. 1 to Fig. 7, remaining combination with any of the above embodiment or 2 above embodiments.
Embodiment 5, suspension type high frequency tamping device 22 of the invention and the front and back of suspension type apparatus for leveling 21 at a distance of 0.05 ~
Between 0.1 ~ 6mm, optimal is 1mm, and is shaken for installation in 10m, oscillating flat plate 222 and the leveling minimum left and right reference line height difference of plate
The dynamic minimum left and right reference line of plate 222 is higher than the minimum left and right reference line of screed.Refering to fig. 1 to Fig. 7, remaining is the same as any of the above reality
Apply the combination of example or 2 above embodiments.
Embodiment 6, the vibration frequency of suspension type high frequency tamping device 22 of the invention are 70 ~ 125HZ, suspension type leveling dress
The vibration frequency for setting 21 is 55 ~ 90HZ.Refering to fig. 1 to Fig. 7, remaining group with any of the above embodiment or 2 above embodiments
It closes.
Embodiment 7, it includes vibrating to flatten Main Control Tank 261, mobile wireless that of the invention vibrating, which flattens intelligent controlling device 26,
Remote control box 132, certainly group wireless network, walking sensing device 281, are mounted on the truss 25 that vibrates wherein vibrating and flattening Main Control Tank 261
One end, walking sensing device 281 are mounted on to vibrate and flatten on running gear 28, mobile wireless remote control box 132 and vibrate and flatten master
It is respectively arranged with wireless transmission, reception device in control case 261, realizes remote transmission data from wireless network is organized, publication movement executes
Order realizes different in width by predetermined software, the vibrating of thickness concrete, flattens intelligent control.Refering to fig. 1 to Fig. 7, remaining
With the combination of any of the above embodiment or 2 above embodiments.
Embodiment 8, it includes cabinet 2615, the preset software of PLC2612, PLC that of the invention vibrating, which flattens Main Control Tank 261,
2613, touch screen 2611, frequency converter 2616, wireless transmission, reception device 2614 and relay 2617, wherein PLC2612, touch
Screen 2611, frequency converter 2616, wireless transmission, reception device 2614 and relay 2617 use wired connection, vibrate and flatten master control
Case 261 with walking sensing device 281, vibrate flatten movable motor 282, dither motor 221, leveling vibrating motor be it is wired
It connects, the preset software 2613 of the PLC in PLC2612 completes relevant data acquisition and order publication, and realization is automatic by pre-set programs
Completion is vibrated screed operation.Refering to fig. 1 to Fig. 7, remaining combination with any of the above embodiment or 2 above embodiments.
Embodiment 9, of the invention vibrating flatten PLC2612 regulation 2616 frequency of frequency converter of intelligent controlling device 26, become
The corresponding regulation of 2616 frequency of frequency device variation, which is vibrated, flattens the revolving speed of movable motor 282, and regulation, which is vibrated, flattens 28 difference of running gear
The speed of travel, reach control oscillating flat plate 222 in the residence time in a certain section of face, i.e. the duration realization of vibrating of decision concrete
Regulate and control concrete vibrating quality.Refering to fig. 1 to Fig. 7, remaining combination with any of the above embodiment or 2 above embodiments.
Embodiment 10, of the invention vibrating flatten the walking sensing device 281 of intelligent controlling device 26 in same moving body
The identical walking sensing device 281 of more than two performances is installed in side, and sensor is measured movable signal numerical value simultaneously, is transferred to
It is compared in LPC2612 software program, if the data that both discoveries detect exceed tolerance, system automatic alarm is simultaneously
Suspend machine operation, waits to be repaired.Refering to fig. 1 to Fig. 7, remaining combination with any of the above embodiment or 2 above embodiments.
Embodiment 11, leveling intelligent controlling device of the invention, high frequency tamping intelligent controlling device, high frequency tamping truss row
Wired or wireless communication, transmission or reception data, Ke Yi electricity can be taken by walking control device and high frequency tamping intelligent control box 26
Brain control, can also be manually operated.Refering to fig. 1 to Fig. 7, remaining combination with any of the above embodiment or 2 above embodiments.
Embodiment 12, U, V, W accordingly represent A, B, C three-phase for being connected to motor in electrical schematic diagram of the invention；Three-phase
Four line A, B, C and ground line PEN=60f/p, what KM was indicated is contactor, and L refers to that phase line or firewire, SB refer to button switch.Ginseng
Fig. 1 to Fig. 7 is read, remaining combination with any of the above embodiment or 2 above embodiments.
Claims (9)
- The flatening method 1. a kind of thin layer Reactive Powder Concrete is vibrated, it is characterized in that: it passes through 2 parallel long rails of setting (17), it and installs to vibrate on long rails (17) and flattens running gear (28), the both ends of the truss that vibrates (25) are respectively cooperating with It is mounted on to vibrate and flatten on running gear (28), suspension type high frequency tamping dress is installed respectively in the lower part two sides of the truss that vibrates (25) Set (22) and suspension type apparatus for leveling (21)；It continuously shakes in suspension type high frequency tamping device (22) and suspension type apparatus for leveling (21) While pounding leveling, by vibrate flatten running gear (28) drive be mounted on the truss that vibrates (25) suspension type high frequency tamping fill (22) walking is set, so that suspension type high frequency tamping device (22) and suspension type apparatus for leveling (21) is made not to stop leveling of vibrating repeatedly, And constantly move forward, it is worked continuously with realizing, the suspension type high frequency tamping device (22) includes 2 pieces or more oscillating flat plates (222), it is separately installed on every piece of oscillating flat plate (222) dither motor (221), and every piece of oscillating flat plate (222) is adopted It is mounted below the truss that vibrates (25) with spring suspension device (223), is fitted with vibration on spring suspension device (223) The oblique angle regulating device of plate (224) makes oscillating flat plate (222) and horizontal in 1o ~ 70o angle, spring suspension device (223) with Vibration absorber (225) are provided between oscillating flat plate (222).
- The leveling system 2. a kind of thin layer Reactive Powder Concrete is vibrated, it is characterized in that: it include vibrate flatten running gear (28), Vibrate truss (25), suspension type high frequency tamping device (22) and suspension type apparatus for leveling (21)；To vibrate the both ends of truss (25) It is respectively cooperating with to be mounted on to vibrate and flatten on running gear (28), suspension type height is installed respectively in the lower part two sides of the truss that vibrates (25) Frequency tamping equipment (22) and suspension type apparatus for leveling (21)；In suspension type high frequency tamping device (22) and suspension type apparatus for leveling (21) continuously while vibrate and flatten, the suspension type that running gear (28) drive is mounted on the truss that vibrates (25) is flattened by vibrating High frequency tamping device (22) and suspension type apparatus for leveling (21) walking, the suspension type high frequency tamping device (22) include 2 pieces with Upper oscillating flat plate (222), is separately installed with dither motor (221) on every piece of oscillating flat plate (222), and every piece of vibration is flat Plate (222) is mounted below the truss that vibrates (25) using spring suspension device (223), is cooperated on spring suspension device (223) The oblique angle regulating device of oscillating flat plate (224) is installed, makes oscillating flat plate (222) and horizontal in 1o ~ 70o angle, in resilient suspension Vibration absorber (225) are provided between device (223) and oscillating flat plate (222).
- The leveling system 3. a kind of thin layer Reactive Powder Concrete according to claim 2 is vibrated, it is characterized in that: in purlin of vibrating Side cooperation suit leveling truss (25 ') of frame (25), in leveling truss (25 ') bottom end setting suspension type apparatus for leveling (21)； It is mounted on the suspension type high frequency tamping device (22) of the truss that vibrates (25) by vibrating to flatten running gear (28) and drive and is continuously vibrated And when advancing, at the same make to be mounted on the suspension type apparatus for leveling (21) of leveling truss (25 ') bottom end to the working face to vibrate into Row screed operation is once completed to realize to vibrate with screed operation.
- The leveling system 4. a kind of thin layer Reactive Powder Concrete according to claim 2 or 3 is vibrated, it is characterized in that: it is wrapped Include that the truss that vibrates (25), suspension type high frequency tamping device (22), suspension type apparatus for leveling (21), vibrating flattens running gear (28) Intelligent controlling device (26) are flattened with vibrating, vibrates and flattens the end side that intelligent controlling device (26) is mounted on the truss that vibrates (25) Face, when system works, first starting, which is vibrated, flattens running gear (28) and travels forward, when the vibration of suspension type high frequency tamping device (22) When dynamic plate touches Reactive Powder Concrete, open dither motor (221), the screed of suspension type apparatus for leveling (21) Leveling vibrating motor is opened when close to Reactive Powder Concrete, by being preset in the PLC for vibrating and flattening in Main Control Tank (261) (2612) software program in or the software program in the removable computer being preset in wireless remote control case (132), publication movement life It enables, detects related process parameters, adjustment vibrating time, control, which is vibrated, flattens quality.
- The leveling system 5. a kind of thin layer Reactive Powder Concrete according to claim 2 is vibrated, it is characterized in that: the elasticity Suspension arrangement (223) includes screw rod, nut, damping spring component, damping elastomer pad and hanged hook level compensating pad, wherein vibration damping Elastic cushion is mounted in screw rod bottom, and for hanged hook level compensating pad on damping elastomer pad, screw rod passes through oscillating flat plate (222) Suspension dog hole is connect with oscillating flat plate (222)；Oscillating flat plate dip angle regulating device (224) by oscillating flat plate (222) front panel The squab panel hanged hook and rear spring suspension device of hanged hook and preceding spring suspension device and oscillating flat plate (222) form, wherein Front panel hanged hook is adjusted separately with after using adjustment screw yo-yo fashion according to the angle that oscillating flat plate (222) are set Coaming plate hanged hook upper and lower position meets the requirement of oscillating flat plate (222) angle with horizontal plane.
- The leveling system 6. a kind of thin layer Reactive Powder Concrete according to claim 2 or 3 is vibrated, it is characterized in that: suspension At a distance of installation, oscillating flat plate (222) in 0.05 ~ 10m before and after formula high frequency tamping device (22) and suspension type apparatus for leveling (21) With the leveling minimum left and right reference line height difference of plate between 0.1 ~ 6mm, and the minimum left and right reference line of oscillating flat plate (222) is higher than whole The minimum left and right reference line of plate；The vibration frequency of suspension type high frequency tamping device (22) is 70 ~ 125HZ, suspension type apparatus for leveling (21) vibration frequency is 55 ~ 90HZ.
- The leveling system 7. a kind of thin layer Reactive Powder Concrete according to claim 2 is vibrated, it is characterized in that: described vibrate Leveling intelligent controlling device (26) include vibrate and flatten Main Control Tank (261), and vibrate flatten intelligent controlling device (26) respectively with Vibrating, it is in mating connection to flatten running gear (28), suspension type apparatus for leveling (21) and suspension type high frequency tamping device (22)；Vibration It smashes leveling Main Control Tank (261) to be mounted on one end of the truss that vibrates (25) or vibrate and flatten on running gear (28), walking sensing dress It sets (281) and is mounted on to vibrate and flatten on running gear (28), mobile wireless remote control box (132) and vibrate and flatten Main Control Tank (261) In be respectively arranged with wireless transmission, reception device, using from group wireless network realize remote transmission data, publication movement execute life It enables, different in width is realized by predetermined software, the vibrating of thickness concrete, flattens intelligent control.
- The leveling system 8. a kind of thin layer Reactive Powder Concrete according to claim 7 is vibrated, it is characterized in that: described vibrate Flatten Main Control Tank (261) include cabinet (2615), PLC(2612), the preset software of PLC (2613), touch screen (2611), frequency converter (2616), wireless transmission, reception device (2614) and relay (2617), wherein PLC(2612), touch screen (2611), frequency conversion Device (2616), wireless transmission, reception device (2614) and relay (2617) use wired connection, vibrate and flatten Main Control Tank (261) it and walks sensing device (281), vibrate to flatten movable motor (282), dither motor (221) and flatten and vibrate electricity Machine is wired connection, PLC(2612) in the preset software of PLC (2613) complete relevant data acquisition and order publication, realization presses Pre-set programs are automatically performed the screed operation that vibrates.
- The leveling system 9. a kind of thin layer Reactive Powder Concrete according to claim 8 is vibrated, it is characterized in that: the PLC (2612) regulate and control frequency converter (2616) frequency, the corresponding regulation of frequency converter (2616) frequency variation, which is vibrated, flattens movable motor (282) Revolving speed, regulation vibrates and flattens the different speed of travel of running gear (28), reaches control oscillating flat plate (222) in a certain section of face Residence time, i.e., decision concrete vibrate duration realize regulation concrete vibrating quality.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610426903.5A CN105926947B (en) | 2016-06-17 | 2016-06-17 | Thin layer Reactive Powder Concrete is vibrated flatening method and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610426903.5A CN105926947B (en) | 2016-06-17 | 2016-06-17 | Thin layer Reactive Powder Concrete is vibrated flatening method and system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105926947A CN105926947A (en) | 2016-09-07 |
| CN105926947B true CN105926947B (en) | 2019-02-22 |
Family
ID=56830923
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610426903.5A Active CN105926947B (en) | 2016-06-17 | 2016-06-17 | Thin layer Reactive Powder Concrete is vibrated flatening method and system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105926947B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111455864A (en) * | 2020-05-18 | 2020-07-28 | 中交二航局第四工程有限公司安徽混凝土装配化构件分公司 | Construction method for transverse wet joint of prefabricated bridge deck factory |
| CN112160602A (en) * | 2020-09-03 | 2021-01-01 | 中建三局集团有限公司 | Integrated flat plate vibrator for concrete vibrating, surface collecting and film covering maintenance |
| CN112196276B (en) * | 2020-10-10 | 2022-03-08 | 广东博智林机器人有限公司 | Leveling execution device and leveling machine |
| CN115467531A (en) * | 2021-06-10 | 2022-12-13 | 广东博鼎建筑科技有限公司 | Leveling device and self-elevating building system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201165664Y (en) * | 2007-12-11 | 2008-12-17 | 河南普美斯科技有限公司 | Dome concrete spreader |
| CN202416136U (en) * | 2012-01-06 | 2012-09-05 | 蔡墩军 | Laser material-distribution paving and leveling machine |
| CN203807918U (en) * | 2014-04-18 | 2014-09-03 | 中工国际工程股份有限公司 | Compacting and flattening device |
| CN104878938A (en) * | 2015-04-03 | 2015-09-02 | 金陵科技学院 | Novel concrete vibration device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| MXPA04003256A (en) * | 2001-10-09 | 2004-11-29 | Capital Formation Inc | Lightweight apparatus for screeding and vibrating uncured concrete surfaces. |
-
2016
- 2016-06-17 CN CN201610426903.5A patent/CN105926947B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201165664Y (en) * | 2007-12-11 | 2008-12-17 | 河南普美斯科技有限公司 | Dome concrete spreader |
| CN202416136U (en) * | 2012-01-06 | 2012-09-05 | 蔡墩军 | Laser material-distribution paving and leveling machine |
| CN203807918U (en) * | 2014-04-18 | 2014-09-03 | 中工国际工程股份有限公司 | Compacting and flattening device |
| CN104878938A (en) * | 2015-04-03 | 2015-09-02 | 金陵科技学院 | Novel concrete vibration device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105926947A (en) | 2016-09-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105926947B (en) | Thin layer Reactive Powder Concrete is vibrated flatening method and system | |
| CN105926945B (en) | Thin layer Reactive Powder Concrete intelligently paves method and dedicated paving system | |
| CN106079029B (en) | Suspension type high frequency tamping method and dedicated unit | |
| CN101974971B (en) | Full automatic wall facing concrete injection system | |
| CN105926418A (en) | Special control system and intelligent control method for thin-layer reactive powder concrete paver | |
| CN204435179U (en) | A kind of automatic leveling head of laser and evener | |
| CN201785694U (en) | Laser concrete leveling machine | |
| CN210791385U (en) | Concrete superimposed sheet production is with pouring device | |
| CN206128651U (en) | Thin layer reactive powder concrete flattening system of vibrating | |
| CN104264572A (en) | Troweling head system of laser troweling machine | |
| CN201933790U (en) | Intelligent concrete vibrating device | |
| CN206319616U (en) | Thin layer RPC intelligent control system for paving machine | |
| CN102162228A (en) | Full-section multi-functional canal concrete lining machine | |
| CN105926948B (en) | Thin layer Reactive Powder Concrete, which is vibrated, flattens intelligent control method and dedicated control system | |
| CN201581339U (en) | Paver | |
| CN206319615U (en) | Thin layer RPC intelligence paving system | |
| CN206127836U (en) | Reactive powder concrete cloth intelligence control system | |
| CN206144165U (en) | Thin layer reactive powder concrete flattening intelligence control system that vibrates | |
| CN208148135U (en) | Poling core pulling equipment and wallboard laminator | |
| CN204136209U (en) | Concrete distributing system and cloth process control equipment thereof | |
| CN103640085B (en) | Concrete distributing machine and distributing process thereof | |
| CN202031067U (en) | Multifunctional full-section concrete lining machine for canal | |
| CN108726407B (en) | Automatic balance lifting device | |
| CN209144618U (en) | Multifunction road molding machine | |
| CN209440405U (en) | Ballast bed of track concrete vibrator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |