CN204315389U - Coil winding machine - Google Patents

Coil winding machine Download PDF

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Publication number
CN204315389U
CN204315389U CN201420855265.5U CN201420855265U CN204315389U CN 204315389 U CN204315389 U CN 204315389U CN 201420855265 U CN201420855265 U CN 201420855265U CN 204315389 U CN204315389 U CN 204315389U
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China
Prior art keywords
flying trident
coil
coiling
roll
axle
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CN201420855265.5U
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Chinese (zh)
Inventor
朱承义
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DONGGUAN YOULI ELECTRONICS Co.,Ltd.
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SHENZHEN YOUGANG MECHANICAL AND ELECTRICAL EQUIPMENT Co Ltd
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Abstract

The utility model discloses a kind of coil winding machine, and it comprises flying trident axle, flying trident, wire-sending device, cord grip, the first main shaft and roll.Flying trident is fixed on flying trident axle, roll is installed on the first main shaft, wire rod arrives flying trident through flying trident axle, the position that wire-sending device moves to flying trident clamps wire rod and flying trident moves to preposition relatively, wire rod between cord grip clamping flying trident and wire-sending device, flying trident axle rotates with coiling on roll relative to roll, and the first main shaft and roll rotate with coiling on roll.The coil winding machine that the utility model provides, flying trident axle is utilized first to rotate separately coiling part coil, recycling flying trident axle and the first main shaft all rotate coiling another part coil, make coil winding machine of the present utility model once can coiling N on line circle, to make N on line circle directly apply to transformer, substantially increase the convenience that user uses.

Description

Coil winding machine
Technical field
The utility model relates to a kind of coil winding machine, particularly a kind of coil winding machine of N on line circle.
Background technology
In general electronic product, as mobile phone, computer etc., all needing to use transformer, and in transformer, need to use coil, in order to improve the power of transformer, usually needing multiple coil to be used in transformer simultaneously.And existing coil winding machine is when coiling, wire rod, from a direction feeding, then completes coiling by single roll, in this way can only coiling single coil, can not a multi-joint coil of coiling, during use, be used in transformer after multiple coil must being connected, make troubles to use.
Summary of the invention
The purpose of this utility model be to provide a kind of once can the coil winding machine of coiling N on line circle.
For solving the problem, the utility model provides following technical scheme.
First aspect, the utility model provides a kind of coil winding machine, for coiling N on line circle.Described coil winding machine comprises flying trident axle, flying trident, wire-sending device, cord grip, first main shaft and roll, described flying trident is fixed on described flying trident axle, described roll is installed on described first main shaft, wire rod arrives described flying trident through described flying trident axle, the position that described wire-sending device moves to described flying trident clamps described wire rod and relatively described flying trident moves to preposition, described cord grip clamps the wire rod between described flying trident and described wire-sending device, described flying trident axle rotates with coiling on described roll relative to described roll, described first main shaft and described roll rotate with coiling on described roll.
Wherein, described coil winding machine also comprises the first mould, the second mould and the second main shaft, and described flying trident axle is installed on described second main shaft, and described second mould is installed on described flying trident axle, and described first main shaft installed by described first mould.
Wherein, when described flying trident axle and described first main shaft rotate simultaneously, the rotating speed of described flying trident axle is the twice of described first speed of mainshaft.
Wherein, described coil winding machine also comprises positioner, for locating described second mould.
Wherein, described positioner comprises the first gear, the second gear, locating shaft and positioning motor, described first gear is installed on described flying trident axle, described second gear be installed on described locating shaft and and described first gears meshing, described positioning motor order about described locating shaft rotate.
The coil winding machine that the utility model provides, flying trident axle is utilized to rotate separately coiling coil sections, recycling flying trident axle and the first main shaft all rotate the coil of coiling another part, make coil winding machine of the present utility model once can coiling N on line circle, thus N on line circle can be directly applied to transformer and not need just will to be applied to transformer after the connection of single coil, substantially increase the convenience that user uses, and then solve in prior art because of once can only coiling coil multiple coil must be connected in use after could be used for transformer and the awkward problem that cause.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical solution of the utility model, be briefly described to the accompanying drawing used required in execution mode below, apparently, accompanying drawing in the following describes is only execution modes more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained from these accompanying drawings.
Figure l is the assembling schematic diagram of the coil winding machine that the utility model provides.
Fig. 2 is the assembling schematic diagram of another angle of coil winding machine of the present utility model.
Fig. 3 is the enlarged diagram of the round III in Fig. 1.
Fig. 4 is the amplification decomposing schematic representation of the round IV in Fig. 2.
Fig. 5 is the schematic perspective view of the first mould in Fig. 1.
Fig. 6 is the schematic perspective view of the second mould in Fig. 1.
Fig. 7 is the solid assembling schematic diagram of the positioner in Fig. 1.
Embodiment
Below in conjunction with the accompanying drawing in the utility model execution mode, the technical scheme in the utility model execution mode is clearly and completely described.
Please refer to Fig. 1, the coil winding machine 100 that the utility model provides, for coiling N on line circle.
In the present embodiment, described N on line circle is prime number on line circle, and wherein first coil and N number of coil are single layer coil, and second coil is double-layer coil to N-1 coil.
In other embodiments, described N on line circle is even number on line circle.
Please refer to Fig. 1 to Fig. 4, described coil winding machine 100 comprises flying trident axle 10, flying trident 20, wire-sending device 30, cord grip 40, first main shaft 50 and roll 60, and described flying trident 20 is fixed on described flying trident axle 10, and described roll 60 is installed on described first main shaft 50.The position that described wire-sending device 30 moves to described flying trident 20 clamps described wire rod and relatively described flying trident 20 moves to preposition, described cord grip 40 clamps the wire rod between described flying trident 20 and described wire-sending device 30, described flying trident axle 10 rotates with coiling on described roll 60 relative to described roll 60, and described first main shaft 50 and described roll 60 rotate with coiling on described roll 60.
In the present embodiment, described in coiling during multi-joint coil, wire rod arrives described flying trident 20 through described flying trident axle 10, described wire-sending device 30 moves to described flying trident 20 and clamps the end of a thread of described wire rod and deviate from the position that described flying trident 20 moves to length of wires needed for described N on line astragal tail, described cord grip 40 clamps the wire rod between described wire-sending device 30 and described flying trident 20, described wire-sending device 30 unclamps described the end of a thread, and described flying trident axle 10 rotates first coil described in coiling on described roll 60, described wire-sending device 30 moves to described flying trident 20 and clamps the wire rod of second coil, described wire-sending device 30 deviates from the position of length of wires needed for ground floor coil that described flying trident 20 moves to described second coil, described cord grip 40 clamps the wire rod between described wire-sending device 30 and described flying trident 20, described wire-sending device 30 unclamps described the end of a thread, described flying trident axle 10 rotates the second layer of second coil described in the coiling of described roll 60, described flying trident axle 10 and the first main shaft 50 rotate the ground floor of second coil described in coiling on described roll 60 simultaneously, to form described second coil, repeat the coiling step of described second coil, until complete N-1 the coil of coiling, described wire-sending device 30 moves to described flying trident 20 and clamps the wire rod of N number of coil, described wire-sending device 30 deviates from the position that described flying trident 20 moves to the required length of wires of described N number of coil, described cord grip 40 clamps the wire rod between described wire-sending device 30 and described flying trident 20, described wire-sending device 30 unclamps described the end of a thread, described flying trident axle 10 and described first main shaft 50 rotate N number of coil described in coiling on described roll 60 simultaneously, to form described N on line circle, wherein, N be more than or equal to 1 integer.
In other embodiments, N number of coil rotates coiling on roll 60 by flying trident axle 10 and forms.Now, the step of the N number of coil of coiling is: described wire-sending device 30 moves to described flying trident 20 and clamps the wire rod of N number of coil; Described wire-sending device 30 deviates from the position that described flying trident 20 moves to described cord grip 40; Described cord grip 40 clamps the wire rod between described wire-sending device 30 and described flying trident 20, and described wire-sending device 30 unclamps described the end of a thread; Described flying trident axle 10 rotates N number of coil described in coiling on described roll 60.
In the present embodiment, when coiling first coil, the position of precalculated position length of wires needed for N on line astragal tail of wire-sending device 30, when the N number of coil of coiling, the precalculated position position of length of wires or position of cord grip 40 needed for N number of coil of wire-sending device 30.When coiling second coil is to N-1 coil, the precalculated position of wire-sending device 30 for described second coil to N-1 coil ground floor coil needed for the position of length of wires.
In the present embodiment, first coil and N number of coil are single layer coil, and second coil is double-layer coil to N-1 coil.
Coil winding machine 100 of the present utility model utilizes flying trident axle 10 to rotate coiling coil sections separately, recycling flying trident axle 10 and the first main shaft 50 all rotate other coil of coiling, make coil winding machine 100 of the present utility model once can coiling N on line circle, thus N on line circle can be directly applied to transformer and not need just will to be applied to transformer after the connection of single coil, substantially increase the convenience that user uses, and then solve in prior art because of once can only coiling coil multiple coil must be connected in use after could be used for transformer and the awkward problem that cause.
Further, because first coil and N number of coil are single layer coil, and second coil to N-1 coil is double-layer coil, namely the coil utilizing coil winding machine 100 of the present utility model to turn to is not only multi-joint coil and the coil for having the multiple number of plies, further increases the convenience that user uses.
In the present embodiment, flying trident axle 10 is provided with through wires hole, and the end of flying trident 20 is provided with passing spool, and wire rod penetrates from one end of through wires hole and to pass from the other end and to cause passing spool.
In the present embodiment, when described flying trident axle 10 and described first main shaft 50 rotate simultaneously, the rotating speed of described flying trident axle 10 is twices of described first main shaft 50 rotating speed, and flying trident axle 10 and the equidirectional rotation of the first main shaft 50, i.e. described flying trident axle 10 and described first main shaft 50 is equidirectional rotates simultaneously.
Rotating speed because of flying trident axle 10 is the twice of the first main shaft 50 rotating speed, and the coil that coiling is good can not be drawn loose because of the rotation of the first main shaft 50, further ensures the quality of coil.
Please refer to Fig. 2, Fig. 4, Fig. 5 and Fig. 6, described coil winding machine 100 also comprises the first mould 70, second mould 80 and the second main shaft 90, described flying trident axle 10 is installed on described second main shaft 90, and described second mould 80 is installed on described flying trident axle 10, and described first main shaft 50 installed by described first mould 70.Described roll 60 is installed on described first mould 70 and can moves by relatively described first mould 70.
In the present embodiment, the first mould 70 is provided with the first crossed beam trunking 72, second mould 80 and is provided with the second crossed beam trunking 82.When coiling second is to N-1 coil, the first crossed beam trunking 72 holds the part wire rod of ground floor coil, to prevent ground floor coil and second layer coil juxtaposition in winding process.
Please refer to Fig. 1, Fig. 3 and Fig. 6, when the N number of coil of coiling, if when N number of coil rotates that coiling forms on described roll 60 by described flying trident axle 10 and described first main shaft 50, coil winding machine 100 also comprises positioner 91 simultaneously.Described positioner 91, for locating the second mould 80, is contained in the second crossed beam trunking 82 to make wire segment needed for described N number of coil.Meanwhile, the second crossed beam trunking 82 holds the end of a thread of described N number of coil, to reduce the thickness of N number of coil.
Please refer to Fig. 3, Fig. 4 and Fig. 7, described positioner 91 comprises the first gear 911, second gear 912, locating shaft 913, positioning motor 914, positioning cylinder 915 and switch 916, described first gear 911 is installed on described flying trident axle 10, described locating shaft 913 installed by described second gear 912, and described positioning motor 914 orders about described locating shaft 913 and rotates.
In the present embodiment, switch 916 is U-shaped optoelectronic switch.
In the present embodiment, roll 60 can be retracted in the first mould 70.During use, after a coil winding completes, roll 60 is retracted in the first mould 70, drops with make coiling complete coil.And after the coil that coiling is complete drops, described roll 60 is projecting inward from the first mould 70, to prepare the next coil of coiling.
During use, before each coil of coiling, the first mould 70 and the second mould 80 matched moulds.After the complete coil of coiling, first mould 70 and second mould 80 demoulding, and roll 60 is retracted in the first mould 70, departs from roll 60 with the coil making coiling good.
In the present embodiment, the cross section of described roll 60 is circular, and namely after coiling, the internal diameter of coil is circular.
In other embodiments, the cross section of described roll 60 is quadrangle, and namely after coiling, the internal diameter of coil is quadrangle.Certainly, the cross section of described roll 60 also can be pentagon, hexagon, ellipse etc., and correspondingly after coiling, the internal diameter of coil is pentagon, hexagon, ellipse etc.
Please refer to Fig. 2, described coil winding machine 100 also comprises trimming dress, and 92, for cutting off described wire rod after described N number of coil winding completes.
Particularly, after described N number of coil winding completes, wire-sending device 30 moves to the passing spool of flying trident 20 and clamps wire rod, then deviates from flying trident 20 and moves to cutting facility 92, cutting facility 92 cuts off wire rod, thus the N on line circle after coiling comes off from coil winding machine 100.
Please refer to Fig. 6, described coil winding machine 100 also comprises the first motor, the second motor, line sending motor, the first cylinder reach and the second cylinder, described first motor orders about flying trident axle 10 and described flying trident 20 moves, described second motor orders about described first main shaft 50 and moves, described line sending motor orders about described wire-sending device 30 and moves, first cylinder orders about cord grip 40 and moves, and the second cylinder orders about cutting facility motion.
Further, coil winding machine 100 also comprises the 3rd cylinder, moves for ordering about the first main shaft 50, thus makes the first mould 70 and the second mould 80 matched moulds.
Please refer to Fig. 1 and Fig. 2, coil winding machine 100 also comprises the first motor 93, second motor 94, matched moulds motor 95 and line sending motor 96.First motor 93 orders about the first main shaft 50 and rotates, and the second motor 94 orders about the second main shaft 90 and rotates, and matched moulds motor 95 orders about the first mould 70 and the second mould 80 matched moulds, and line sending motor 96 orders about wire-sending device 30 and moves.Meanwhile, cord grip 40 and cutting facility 92 are all by motor or air cylinder driven.
Because first coil and N number of coil are single layer coil, and second coil to N-1 coil is double-layer coil, at coiling second coil in the process of N-1 coil, after the complete ground floor coil of coiling, matched moulds motor orders about the first mould 70 and moves relative to the second mould 80, to make the width between the first mould 70 and the second mould 80 broaden, thus can coiling second layer coil.
Please refer to Fig. 1 to Fig. 7, during coiling, wire rod is through the passing spool of the through wires hole arrival flying trident 20 of flying trident axle 10, line sending motor orders about the end of a thread that passing spool that wire-sending device 30 moves to flying trident 20 clamps wire rod, and deviate from the position that described flying trident 20 moves to length of wires needed for line tail, cord grip 40 moves the wire rod clamped between described wire-sending device 30 and described flying trident 20, described wire-sending device 30 unclamps described the end of a thread, first mould 70 and the second mould 80 matched moulds, described flying trident axle 10 rotates first coil described in coiling on described roll 60, first mould 70 and second mould 80 demoulding, roll 60 is retracted in the first mould 70, first coil drops, described wire-sending device 30 moves to described flying trident 20 and clamps the wire rod of second coil, described wire-sending device 30 deviates from the position of length of wires needed for ground floor coil that described flying trident 20 moves to described second coil, described cord grip 40 clamps the wire rod between described wire-sending device 30 and described flying trident 20, described wire-sending device 30 unclamps described the end of a thread, first mould 70 and the second mould 80 matched moulds, described flying trident axle 10 rotates the second layer of second coil described in the coiling of described roll 60, described flying trident axle 10 and the first main shaft 50 rotate the ground floor of second coil described in coiling on described roll 60 simultaneously, to form described second coil, repeat the coiling step of described second coil, until complete N-1 the coil of coiling, first mould 70 and second mould 80 demoulding, roll 60 is retracted in the first mould 70, N-1 coil drops, described wire-sending device 30 moves to described flying trident 20 and clamps the wire rod of N number of coil, described wire-sending device 30 deviates from the position that described flying trident 20 moves to the required length of wires of described N number of coil, described cord grip 40 clamps the wire rod between described wire-sending device 30 and described flying trident 20, described wire-sending device 30 unclamps described the end of a thread, the position of the second mould 80 located by positioner, be contained in the second crossed beam trunking 82 to make the wire segment of N number of coil, described flying trident axle 10 and described first main shaft 50 rotate N number of coil described in coiling on described roll 60 simultaneously, to form described N on line circle, wire-sending device 30 moves to the passing spool of flying trident 20 and clamps wire rod, then deviate from flying trident 20 and move to cutting facility 92, cutting facility 92 cuts off the wire rod after N on line circle described in coiling, thus the N on line circle after coiling comes off from coil winding machine 100.
Further, described N number of coil also can rotate coiling on roll 60 by flying trident axle 10 and forms.Now, when the N number of coil of coiling, do not need positioner, meanwhile, wire-clamping device only needs to move to cord grip 40 from flying trident 20, can push down wire rod to make cord grip 40.
In the utility model, the coiling several times of described N on line circle forms, namely first coiling first coil, again coiling second coil are to N-1 coil, the N number of coil of last coiling, and be interconnected between each coil, do not need in use to connect again, substantially increase the convenience of use.Meanwhile, first coil, second coil are not identical to the winding method of N-1 coil and N number of coil yet, make to have polytype coil in N on line circle, further increase the convenience of use.
Simultaneously, in the utility model, flying trident axle 10, first main shaft 50, second main shaft 90 and wire-sending device 30 are all driven by motor, cord grip 40 and cutting facility are all by motor or air cylinder driven, in whole winding process, do not need staff to participate in, substantially increase the convenience of use.
Further, in order to reduce the distance between two adjacent groups coil, namely the length of the wire rod between two adjacent groups coil is reduced, when coiling K group coil, K-1 group coil moves to described cord grip 40 and clamps wire rod by described wire-sending device 30, described cord grip 40 is opened the rear described wire-sending device 30 that declines and is moved forward until the complete described K group coil of coiling, and wherein K is the integer being more than or equal to 2 and being less than or equal to N.
Because coil winding machine 100 of the present utility model is in winding process, decreases the length of the wire rod between K group coil and K-1 group coil, thus further reduce cost.
The above is preferred implementation of the present utility model; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the utility model principle; can also make some improvements and modifications, these improvements and modifications are also considered as protection range of the present utility model.

Claims (5)

1. a coil winding machine, for coiling N on line circle, it is characterized in that, described coil winding machine comprises flying trident axle, flying trident, wire-sending device, cord grip, first main shaft and roll, described flying trident is fixed on described flying trident axle, described roll is installed on described first main shaft, wire rod arrives described flying trident through described flying trident axle, the position that described wire-sending device moves to described flying trident clamps described wire rod and relatively described flying trident moves to preposition, described cord grip clamps the wire rod between described flying trident and described wire-sending device, described flying trident axle rotates with coiling on described roll relative to described roll, described first main shaft and described roll rotate with coiling on described roll.
2. coil winding machine as claimed in claim 1, it is characterized in that, described coil winding machine also comprises the first mould, the second mould and the second main shaft, and described flying trident axle is installed on described second main shaft, described second mould is installed on described flying trident axle, and described first main shaft installed by described first mould.
3. coil winding machine as claimed in claim 2, it is characterized in that, when described flying trident axle and described first main shaft rotate simultaneously, the rotating speed of described flying trident axle is the twice of described first speed of mainshaft.
4. coil winding machine as claimed in claim 2, it is characterized in that, described coil winding machine also comprises positioner, for locating described second mould.
5. coil winding machine as claimed in claim 4, it is characterized in that, described positioner comprises the first gear, the second gear, locating shaft and positioning motor, described first gear is installed on described flying trident axle, described second gear be installed on described locating shaft and and described first gears meshing, described positioning motor order about described locating shaft rotate.
CN201420855265.5U 2014-12-30 2014-12-30 Coil winding machine Active CN204315389U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420855265.5U CN204315389U (en) 2014-12-30 2014-12-30 Coil winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420855265.5U CN204315389U (en) 2014-12-30 2014-12-30 Coil winding machine

Publications (1)

Publication Number Publication Date
CN204315389U true CN204315389U (en) 2015-05-06

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420855265.5U Active CN204315389U (en) 2014-12-30 2014-12-30 Coil winding machine

Country Status (1)

Country Link
CN (1) CN204315389U (en)

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GR01 Patent grant
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Effective date of registration: 20200521

Address after: 523000 area a, No. 336, zone 3, wushiling, Yangwu village, Dalang Town, Dongguan City, Guangdong Province

Patentee after: DONGGUAN YOULI ELECTRONICS Co.,Ltd.

Address before: 518000, Shenzhen, Guangdong province Baoan District manhole 55 after second industrial zone on the first floor

Patentee before: YOUCNC MACHINING Ltd.