CN104036953A - Magnet ring wire-winding method - Google Patents

Magnet ring wire-winding method Download PDF

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Publication number
CN104036953A
CN104036953A CN201310070491.2A CN201310070491A CN104036953A CN 104036953 A CN104036953 A CN 104036953A CN 201310070491 A CN201310070491 A CN 201310070491A CN 104036953 A CN104036953 A CN 104036953A
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CN
China
Prior art keywords
holder
wire
bundle conductor
segment
holders
Prior art date
Application number
CN201310070491.2A
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Chinese (zh)
Inventor
游川贤
程光宇
李文通
Original Assignee
宣德科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 宣德科技股份有限公司 filed Critical 宣德科技股份有限公司
Priority to CN201310070491.2A priority Critical patent/CN104036953A/en
Publication of CN104036953A publication Critical patent/CN104036953A/en

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Abstract

A magnet ring wire-winding method adopts first, second, third and fourth clamping parts and fifth, sixth, seventh and eighth clamping parts to respectively perform secondary winding processing on sections of a lead wire harness. The fifth, sixth, seventh and eighth clamping parts are used for winding and processing three lead wires of the lead wire harness. After the lead wire harness is processed, lead wires at two ends of the lead wire harness can be separated only through a cutting-off step, and the magnet ring wire-winding method is very easily applied to an automatic device.

Description

Magnet ring method for winding
[technical field]
The invention relates to a kind of magnet ring method for winding.
[background technology]
In network interface seat, all have at present several magnet ring coiling modules, the magnet ring 100 that for example Fig. 1 illustrates is wound with bundle conductor 102.In order to reduce the cost of magnet ring coiling module, change the processing procedure (industry claims T1 processing procedure) of single magnet ring coiling module into automated process, so as to reducing artificial cost at present.But, if single magnet ring coiling module need be carried out to successive process steps, at present all can only be taking manual work as main.
Please refer to Fig. 2, after T1 processing procedure completes, (as magnet ring that Fig. 1 illustrates coiling module), can respectively choose from the two ends of bundle conductor 102 wire (102a, 102b) in order to be wound around another magnet ring (industry claims T2 processing procedure), at present all still taking manual work as main.How to allow the automation gradually of T2 processing procedure be that existing market is expected.
[summary of the invention]
Therefore, an object of the present invention is that a kind of magnet ring method for winding of innovation is being provided.
According to the object of the invention described above, a kind of magnet ring method for winding is provided, it comprises following steps.One bundle conductor is provided, and it comprises 4 wires.Use first, second, third and fourth holder of each interval sequentially to clamp the first paragraph of bundle conductor.Synchronously rotate second and third holder with respect to first, fourth static holder, make 4 Wire-wounds between first and second holder and between third and fourth holder together.Use the the 5th, six, seven, eight holders of each interval sequentially to clamp wherein 3 bars of wires of second segment of bundle conductor, wherein the 5th holder cuts off wherein 1 bar of wire in the time clamping the second segment of bundle conductor, and second segment is the paragraph being connected in after first paragraph.With respect to synchronous the 6th, seven holders that rotate of the 5th, eight static holders, 3 articles of Wire-wounds that make 3 articles of Wire-wounds of second segment between the 5th, six holders together form first volume second segment between section, the 7th, eight holders form volume Two around section together, and between the 6th, seven holders, 3 bars of wires form first section of not reeling.Use the first volume that the first holder clamps this bundle conductor around section and remaining 1 wire of second segment.Use the second holder clamp bundle conductor first do not reel section and remaining 1 wire of second segment.Use third and fourth holder to clamp 4 wires of this second segment of bundle conductor, wherein volume Two is positioned between second and third holder around section.Use third and fourth holder to clamp 4 wires of the second segment of bundle conductor, wherein volume Two is positioned between second and third holder around section.Synchronously rotate second and third holder with respect to first, fourth static holder, make between first and second holder the first volume not reel section and remaining 1 Wire-wound of second segment together around section, first, and make 4 articles of Wire-wounds of the second segment between third and fourth holder form the 3rd section of reeling together.Use the the 5th, six, seven, eight holders of each interval sequentially to clamp the 3rd section of bundle conductor wherein 3 bars of wires, wherein the 5th holder cuts off wherein 1 bar of wire in the time clamping the 3rd section of bundle conductor, and the 3rd section for being connected in the paragraph after second segment.With respect to synchronous the 6th, seven holders that rotate of the 5th, eight static holders, make between the 5th, six holders 3 articles of Wire-wounds of the 3rd section form Volume Four these 3 articles of Wire-wounds of the 3rd section between section, the 7th, eight holders together and form the 5th section of reeling together, and between the 5th, eight holders, 3 bars of wires of the 3rd section form second section of not reeling.Use Volume Four that the first holder clamps bundle conductor around section and the 3rd section of remaining 1 bar of wire.Use the second holder clamp bundle conductor this second do not reel section and the 3rd section of remaining 1 bar of wire.Use third and fourth holder to clamp 4 bars of wires of the 3rd section of this bundle conductor, wherein the 5th coiling section is positioned between this second and third holder.Synchronously rotate second and third holder with respect to first, fourth static holder, make between first and second holder Volume Four not reel section and the 3rd section of remaining 1 article of Wire-wound together around section, second.Cut off bundle conductor from first section of not reeling with remaining 1 Wire-wound of second segment, and the magnet ring of reeling taking this cut-off part as initiating terminal.
According to another embodiment of the present invention, cut off bundle conductors from second remaining 1 Wire-wound of tri-sections of Duan Yu of not reeling.
According to another embodiment of the present invention, cut off bundle conductor from volume Two around section, and isolate remaining 1 wire of second segment.
According to another embodiment of the present invention, the remaining 1 bar of wire of second segment is to avoid the the 5th, six, seven, eight holders with roller guiding.
According to another embodiment of the present invention, with a 3rd coiling section coiling magnet ring of bundle conductor.
From the above, apply magnet ring method for winding of the present invention, can use automation equipment to reach easily the step of respectively choosing different conductor after magnet ring coiling T1 processing procedure completes from the two ends of bundle conductor, not only exempt artificial contingent mistake (two ends of for example bundle conductor choose wire be the same line), also save artificial expensive, the first step of also opening magnet ring coiling T2 automated process simultaneously.
[brief description of the drawings]
Fig. 1 illustrates existing magnet ring coiling module of being produced with automated process.
The state of the magnet ring coiling module that Fig. 2 illustrates Fig. 1 after with existing manpower processing.
Fig. 3 illustrates the first stage schematic diagram of magnet ring method for winding of the present invention.
Fig. 4 illustrates the second stage schematic diagram of magnet ring method for winding of the present invention.
Fig. 5 illustrates the phase III schematic diagram of magnet ring method for winding of the present invention.
Fig. 6 illustrates the finished product schematic diagram of magnet ring method for winding of the present invention.
[embodiment]
In order to realize gradually the T2 automated process of magnet ring coiling module, the present invention proposes a kind of magnet ring method for winding and is applicable to automation equipment and can respectively chooses a wire in the bundle conductor two ends from T1 processing procedure, and need not choose wire in artificial expensive mode, and as beginning of follow-up automation T2 processing procedure.
Please refer to Fig. 3, it illustrates the first stage schematic diagram of magnet ring method for winding of the present invention.Bundle conductor 300 has 4 wires.The first paragraph 300a of bundle conductor 300 first introduces in automation equipment, so as to moving continuous bundle conductor 300 along direction 310.In the first stage of magnet ring method for winding, use first, second, third and fourth holder (202,204,206,208) of each interval sequentially to clamp the first paragraph 300a of bundle conductor 300.Then, synchronously rotate second and third holder (204,206) with respect to first, fourth static holder (202,208), make 4 Wire-wounds between first and second holder (202,204) and between third and fourth holder (206,208) together.
In the first stage of magnet ring method for winding, also use the the 5th, six, seven, eight holders (210,212,214,216) of each interval sequentially to clamp wherein 3 bars of wires of second segment 300b of bundle conductor 300, and do not clamp wire 301.The 5th holder 210 cuts off wherein 1 bar of wire (3 article arbitrary article in wire all can) in the time clamping the second segment 300b of bundle conductor 300.Bundle conductor 300 is bundle conductors continuously, and its second segment 300b is the paragraph being connected in after its first paragraph 300a.Then, synchronously rotate the 6th, seven holders (212,214) with respect to static the 5th, eight holders (210,216), make the 3 articles of Wire-wounds of second segment 300b between the 5th, six holders (210,212) form the first volume around section 300b together 1, 3 articles of Wire-wounds of second segment 300b form volume Two around section 300b together between the 7th, eight holders (214,216) 3, and 3 articles of coiling section 300b of wire formation first between the 6th, seven holders (212,214) 2.
In the first stage of above-mentioned magnet ring method for winding, rotate second and third holder (204,206) and with rotation the 6th, seven holders (212,214), the step of Wire-wound can be synchronizeed or asynchronous carrying out.
The remaining 1 bar of wire 301 of second segment 300b of bundle conductor 300 for example, is avoided the the 5th, six, seven, eight holders (210,212,214,216) with roller (roller 218,219,220) guiding, but not as limit.
Need special instruction, the first paragraph 300a of bundle conductor 300 is only as introducing the initial segment of automation equipment, not as the use of coiling magnet ring.
Please refer to Fig. 4, it illustrates the second stage schematic diagram of magnet ring method for winding of the present invention.When bundle conductor 300 moves and makes the second segment 300b of bundle conductor 300 be positioned at the working region of first, second, third and fourth holder (202,204,206,208) along direction 310, and the 3rd section of 300c that makes bundle conductor 300 is while being positioned at the working region of the the 5th, six, seven, eight holders (210,212,214,216), is the second stage of magnet ring method for winding.
In the second stage of magnet ring method for winding, the first volume that use the first holder 202 is clamped bundle conductor 300 is around section 300b 1and remaining 1 wire 301 of second segment 300b, and use the second holder 204 clamp bundle conductor 300 first do not reel section a 300b 2and remaining 1 wire 301 of second segment.Simultaneously, use third and fourth holder (206,208) to clamp 4 wires of the second segment 300b of bundle conductor 300, wherein volume Two is around section 300b 3be positioned between second and third holder (204,206).
Then, synchronously rotate second and third holder (204,206) with respect to first, fourth static holder (202,208), make between first and second holder (202,204) first volume around section 300b 1, first do not reel section a 300b 2together with being wound on remaining 1 wire 301 of second segment, and make 4 articles of Wire-wounds of the second segment of (206,208) between third and fourth holder form a 3rd coiling section 300b together 4.Substantially, first, second, third and fourth holder (202,204,206,208) is carried out identical action in first and second stage, just the second segment 300b of bundle conductor 300 is prior to using the the 5th, six, seven, eight holders (210,212,214,216) processing wherein after 3 bars of wires in the first stage, then in second stage, uses all 4 wires of first, second, third and fourth holder (202,204,206,208) secondary operations.
In the second stage of magnet ring method for winding, the the 5th, six, seven, eight holders (210,212,214,216) are also carried out action identical in the first stage.Particularly, use the the 5th, six, seven, eight holders (210,212,214,216) of each interval sequentially to clamp wherein 3 bars of wires of the 3rd section of 300c of bundle conductor 300.The 5th holder 210 cuts off wherein 1 bar of wire (3 article arbitrary article in wire all can) in the time clamping the 3rd section of 300c of bundle conductor 300.Bundle conductor 300 is bundle conductors continuously, and the 3rd section of 300c is the paragraph being connected in after second segment 300b.Then, synchronously rotate the 6th, seven holders (212,214) with respect to static the 5th, eight holders (210,216), make the 3 articles of Wire-wounds of the 3rd section of 300c between the 5th, six holders (210,212) form Volume Four around section 300c together 1, 3 articles of Wire-wounds of the 3rd section of 300c form the 5th section 300c that reels together between the 7th, eight holders (214,216) 3, and 3 articles of coiling section 300c of wire formation second between the 6th, seven holders (212,214) 2.
In the second stage of above-mentioned magnet ring method for winding, rotate second and third holder (204,206) and with rotation the 6th, seven holders (212,214), the step of Wire-wound can be synchronizeed or asynchronous carrying out.
Then, then repeat the step of second stage, after bundle conductor 300 moves along direction 310, use the 3rd section of 300c of first, second, third and fourth holder (202,204,206,208) secondary operations bundle conductor 300.Particularly, the Volume Four that use the first holder 202 is clamped bundle conductor 300 is around section 300c 1and the 3rd section of remaining 1 bar of wire 301 of 300c, and use the second holder 204 clamp bundle conductor 300 second do not reel section a 300c 2and the 3rd section of remaining 1 bar of wire 301 of 300c.Simultaneously, use third and fourth holder (206,208) to clamp 4 bars of wires of the 3rd section of 300c of bundle conductor 300, wherein a 5th coiling section 300c 3be positioned between second and third holder (204,206).
Then, synchronously rotate second and third holder (204,206) with respect to first, fourth static holder (202,208), make between first and second holder (202,204) Volume Four around section 300c 1, second do not reel section a 300c 2together with being wound on the 3rd section of remaining 1 bar of wire 301 of 300c, and the 4 articles of Wire-wounds of the 3rd section that make (206,208) between third and fourth holder together.
Repeating after above-mentioned steps the bundle conductor of the magnet ring that can obtain reeling.Please refer to Fig. 5, it illustrates the phase III schematic diagram of magnet ring method for winding of the present invention.In the phase III of this magnet ring method for winding, first, from first do not reel section a 300b 2(edge cuts off line C with remaining 1 wire of second segment 301 coiling places 1) cut-out bundle conductor.Then, this cut-off part is the initiating terminal i.e. annular magnet of a magnet ring 400(of reeling), wherein the 3rd of bundle conductor the section 300b that reels 4in order to the magnet ring 400 of reeling, Fig. 5 illustrates the result after bundle conductor coiling magnet ring 400.The automated process of bundle conductor coiling magnet ring 400 is to use existing equipment and processing procedure, therefore just repeats no more at this.After bundle conductor coiling magnet ring 400, from second do not reel section a 300c 2(the i.e. edge cut-out line C of wire 301 coiling places with the 3rd section of 300c 3) cut off bundle conductor, the T1 processing procedure of single magnet ring is come to an end.
Referring to Fig. 5, Fig. 6, wherein Fig. 6 illustrates the finished product schematic diagram of magnet ring method for winding of the present invention.If wish is then carried out T2 processing procedure, need only from volume Two around section 300b 3(along cutting off line C 2) cut off bundle conductor, can isolate remaining 1 wire 301 of second segment 300b, automation equipment is easy to borrow cut-out step to choose wire 301.The other end of the bundle conductor of magnet ring 400 wire 303 wherein is cut off (using the 5th holder 210 in the time clamping bundle conductor, to cut off wherein 1 bar of wire) in previous steps, but in the time of coiling magnet ring 400 processing procedure, be to be positioned at tail end, therefore can't overslaugh magnet ring the carrying out of coiling.While carrying out T2 processing procedure, can use the wire 301 at bundle conductor two ends to carry out with wire 303.
Each section of reeling of above-mentioned multiple bundle conductors in graphic, the proportionate relationship of not reeling between section be limited to drawing size and cannot Correct, but can't affect the general skill person's the understanding of the present invention in this field.In addition,, as long as why above-mentioned each holder can, by each wire of bundle conductor clamping and positioning simultaneously, not limit its mechanism's external form, therefore in figure, only simply illustrate relative position between position and the holder of holder.
From the invention described above execution mode, apply magnet ring method for winding of the present invention, can use automation equipment to reach easily the step of respectively choosing different conductor after magnet ring coiling T1 processing procedure completes from the two ends of bundle conductor, not only exempt artificial contingent mistake (two ends of for example bundle conductor choose wire be the same line), also save artificial expensive, the first step of also opening magnet ring coiling T2 automated process simultaneously.
Although the present invention discloses as above with execution mode; so it is not in order to limit the present invention, anyly has the knack of this skill person, without departing from the spirit and scope of the present invention; when being used for a variety of modifications and variations, therefore protection scope of the present invention is when being as the criterion depending on the claim person of defining.

Claims (5)

1. a magnet ring method for winding, is characterized in that: comprise:
One bundle conductor is provided, and it comprises 4 wires;
Use first, second, third and fourth holder of each interval sequentially to clamp the first paragraph of this bundle conductor;
Synchronously rotate this second and third holder with respect to this static first, fourth holder, make these 4 Wire-wounds between this first and second holder and between this third and fourth holder together;
Use the the 5th, six, seven, eight holders of each interval sequentially to clamp wherein 3 bars of wires of second segment of this bundle conductor, wherein the 5th holder cuts off wherein 1 bar of wire in the time clamping the second segment of this bundle conductor, and this second segment is the paragraph being connected in after this first paragraph;
Synchronously rotate the 6th, seven holders with respect to the 5th, eight static holders, make between the 5th, six holders these 3 articles of Wire-wounds of this second segment form the first volume these 3 articles of Wire-wounds of this second segment between section, the 7th, eight holders together and form volume Two around section together, and between the 6th, seven holders, these 3 bars of wires form first section of not reeling;
Use this first volume that this first holder clamps this bundle conductor around section and remaining 1 wire of this second segment;
Use this second holder clamp this bundle conductor this first do not reel section and remaining 1 wire of this second segment;
Use this third and fourth holder to clamp 4 wires of this second segment of this bundle conductor, wherein this volume Two is positioned between this second and third holder around section;
Synchronously rotate this second and third holder with respect to this static first, fourth holder, make between this first and second holder this first volume around section, this first does not reel section and remaining 1 Wire-wound of this second segment together, and makes 4 articles of Wire-wounds of this second segment between this third and fourth holder form the 3rd section of reeling together;
Use the the 5th, six, seven, eight holders of each interval sequentially to clamp the 3rd section of this bundle conductor wherein 3 bars of wires, wherein the 5th holder cuts off wherein 1 bar of wire in the time clamping the 3rd section of this bundle conductor, and the 3rd section for being connected in the paragraph after this second segment;
Synchronously rotate the 6th, seven holders with respect to the 5th, eight static holders, make between the 5th, six holders these 3 articles of Wire-wounds of the 3rd section form Volume Four these 3 articles of Wire-wounds of the 3rd section between section, the 7th, eight holders together and form the 5th section of reeling together, and between the 5th, eight holders, these 3 bars of wires of the 3rd section form second section of not reeling;
Use this Volume Four that this first holder clamps this bundle conductor around section and the 3rd section of remaining 1 bar of wire;
Use this second holder clamp this bundle conductor this second do not reel section and the 3rd section of remaining 1 bar of wire;
Use this third and fourth holder to clamp 4 bars of wires of the 3rd section of this bundle conductor, wherein the 5th coiling section is positioned between this second and third holder;
Synchronously rotate this second and third holder with respect to this static first, fourth holder, make between this first and second holder this Volume Four around section, this second does not reel section and the 3rd section of remaining 1 article of Wire-wound together; And
Cut off this bundle conductor from this first section of not reeling with remaining 1 Wire-wound of this second segment, and the magnet ring of reeling taking the cut-off part of this bundle conductor as initiating terminal.
2. magnet ring method for winding as claimed in claim 1, is characterized in that: also comprise:
From this second do not reel section with the 3rd section of remaining 1 article of Wire-wound cut off this bundle conductor.
3. magnet ring method for winding as claimed in claim 2, is characterized in that: also comprise:
Cut off this bundle conductor from this volume Two around section, and isolate remaining 1 wire of this second segment.
4. magnet ring method for winding as claimed in claim 1, is characterized in that: the remaining 1 bar of wire of this second segment is to avoid the the 5th, six, seven, eight holders with roller guiding.
5. magnet ring method for winding as claimed in claim 1, is characterized in that: also comprise:
With the 3rd this magnet ring of coiling section coiling of this bundle conductor.
CN201310070491.2A 2013-03-06 2013-03-06 Magnet ring wire-winding method CN104036953A (en)

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Application Number Priority Date Filing Date Title
CN201310070491.2A CN104036953A (en) 2013-03-06 2013-03-06 Magnet ring wire-winding method

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Application Number Priority Date Filing Date Title
CN201310070491.2A CN104036953A (en) 2013-03-06 2013-03-06 Magnet ring wire-winding method

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104795235A (en) * 2015-04-16 2015-07-22 珠海市恒诺科技有限公司 Wire separation mechanism for T2 ring wire winding machine
CN104795231A (en) * 2015-04-16 2015-07-22 珠海市恒诺科技有限公司 Full-automatic network transformer winding machine
CN104795237A (en) * 2015-04-16 2015-07-22 珠海市恒诺科技有限公司 Network transformer T2 ring wire-winding machine

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101057012A (en) * 2004-11-10 2007-10-17 贝宁格股份公司 Method and device for thread distribution in a warping frame
CN102583111A (en) * 2012-03-02 2012-07-18 杨益明 Device for automatically separating bobbin from groove drum after yarns of groove drum doffer are broken
CN202534505U (en) * 2012-01-20 2012-11-14 厦门天迈节能照明有限公司 Automatic wire feeding and winding mechanism of multi-group and multi-station magnet ring winding machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101057012A (en) * 2004-11-10 2007-10-17 贝宁格股份公司 Method and device for thread distribution in a warping frame
CN202534505U (en) * 2012-01-20 2012-11-14 厦门天迈节能照明有限公司 Automatic wire feeding and winding mechanism of multi-group and multi-station magnet ring winding machine
CN102583111A (en) * 2012-03-02 2012-07-18 杨益明 Device for automatically separating bobbin from groove drum after yarns of groove drum doffer are broken

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104795235A (en) * 2015-04-16 2015-07-22 珠海市恒诺科技有限公司 Wire separation mechanism for T2 ring wire winding machine
CN104795231A (en) * 2015-04-16 2015-07-22 珠海市恒诺科技有限公司 Full-automatic network transformer winding machine
CN104795237A (en) * 2015-04-16 2015-07-22 珠海市恒诺科技有限公司 Network transformer T2 ring wire-winding machine
CN104795237B (en) * 2015-04-16 2017-08-25 珠海市恒诺科技有限公司 A kind of network transformer T2 ring coil winding machines
CN104795235B (en) * 2015-04-16 2017-11-10 珠海市恒诺科技有限公司 A kind of thread-dividing mechanism of T2 rings coil winding machine

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