CN204311063U - Solid substances fermentation equipment - Google Patents

Solid substances fermentation equipment Download PDF

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Publication number
CN204311063U
CN204311063U CN201420785203.1U CN201420785203U CN204311063U CN 204311063 U CN204311063 U CN 204311063U CN 201420785203 U CN201420785203 U CN 201420785203U CN 204311063 U CN204311063 U CN 204311063U
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China
Prior art keywords
fermentor tank
motor
fermentation
automatic
solid substances
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Expired - Fee Related
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CN201420785203.1U
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Chinese (zh)
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朱金华
刘永祥
朱莉
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朱金华
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Abstract

Disclosed in the utility model is a kind of solid substances fermentation equipment, comprise device for automatically controlling, fermentation unit with it, treat fermentation solid substances feeding unit, fermented solid substances drawing mechanism, liquid state fermentation material device for supplying and temp and humidity regulator is principal character, have rational in infrastructure, energy consumption is low, production capacity is large, versatility is good, level of automation is high and the feature such as favorable quality of finished products.

Description

Solid substances fermentation equipment
Technical field
The utility model relates to a kind of solid substances fermentation equipment, belongs to fermentation engineering equipment technology.
Background technology
Existing for biological fodder, bio-feritlizer, water environment treatment and the microbiobacterial agent utilizing microbiological treatment rubbish etc., all carry out expanding production by solid substances fermentation equipment, to meet growing various lots of social demand.
But, at present for the solid substances fermentation equipment of applicable scale operation, although various ways such as existing rotary shaft fermentor tank, rotor fermenter, fixed rotating shaft fermentor tank and mobile fermentation beds, and all achieve certain effect in actual applications, but these equipment still ubiquity that energy consumption is large, poor universality, production capacity are little, invest the deficiencies such as large, the requirements such as the consumption of agricultural microbial agent and environmental microorganism microbial inoculum etc. is huge, cheap still can not be met.Therefore researching and developing that a kind of production capacity is large, energy consumption is low, versatility is good, the low-cost solid substances fermentation equipment of final product, is the objective requirement accelerating development solid fermented material industry.
Summary of the invention
The purpose of this utility model is on the basis of prior art, take the strategy of learning wildly from other's strong points, and provide a kind of simple and reasonable, versatility good, the solid substances fermentation equipment that level of automation is high, production capacity is large, for overcoming the deficiency of prior art, meet the social needs growing for fermentation solid substances product, provide and produce equipment technology support.
Based on above-mentioned purpose, purport technical scheme of the present utility model is:
A kind of solid substances fermentation equipment, comprises automatic control device, fermentation unit, treats fermentation solid substances feeding unit, to ferment solid substances drawing mechanism, liquid state fermentation material device for supplying and temp and humidity regulator, and its:
A, described automatic control device is the automatic control device with PLC programmable controller and touch-screen;
B, described fermentation unit comprises fermentor tank, fermentor tank transmission mechanism, fermentor tank bearing assembly and is used for the flight assembly that stirs and advance solid fermented material to move,
And described fermentor tank cylindrically structure, and be respectively equipped with at its two ends and land the side plate of fixation, the inner circle of described side plate and the cylindrical of fermentor tank (2-1) is dynamic coordinates;
And described fermentor tank transmission mechanism, comprise device on the cylindrical of cylindrically fermentor tank and with the gear ring of described fermentor tank concentric arrangement, the gear be meshed with gear ring and first motor equipped mutually with gear; And described first motor accepts the control of automatic control device and realizes automatic transmission by processing requirement;
And described fermentor tank bearing assembly, comprise 2 supporting members having spacing arranged apart along described fermentor tank length direction; Described supporting member comprises pedestal bearing and 2 with pedestal bearing in rotating the roller be equipped with, described 2 rollers are arranged symmetrically in the both sides of pedestal bearing vertical center line, and the axle center of 2 rollers is arranged on same circular arc line, the cylindrical of described 2 rollers is tangent with the cylindrical of fermentor tank cylindrically respectively; Pedestal bearing is then fixed on ground, thus to be held up by described fermentor tank by described bearing assembly and be that flat sleeping shape is arranged, and described fermentor tank can easy and flexible rotate;
And described flight assembly, to be arranged in the shape of a spiral and the flight part of stationary installation on fermentor tank inwall is formed along described fermentor tank length direction by several: along with the rotation of described fermentor tank, implement stirring up and down of solid fermented material by flight assembly, and pushed solid fermented material the discharge end of described fermentor tank to by the feed end of described fermentor tank;
C, describedly treat fermentation solid substances feeding unit, comprise several feed bins of tackling mutually with solid fermented material kind, equipped by the second motor-driven dosing assembly mutually with feed bin, collect with by the 3rd motor-driven being used for the solid fermented material hung by feed bin, carry out mixing and first spiral propeller of pushing ahead; Described first spiral propeller is located at the top of the feed end of described fermentor tank and connects with fermentor tank, and described second motor and the 3rd motor all accept the control of automatic control device respectively and realize automatic transmission by processing requirement, and implement continuous and quantitative charging;
D, the described solid substances drawing mechanism that fermented, comprises the 4th motor and second spiral propeller equipped with the 4th motor; Described second spiral propeller is located at the bottom of described fermentor tank discharge end and connects with fermentor tank; Described 4th motor accepts the control of automatic control device and realizes automatic transmission by processing requirement, and implements continuous and quantitative discharging;
E, described liquid fermenting material device for supplying, comprises the container for storing liquid for storing liquid spawn by process ratio preparation, solubility substratum and trace element, and by the 5th motor-driven volume pump; The entrance end of described volume pump is connected with container for storing liquid pipeline, and its exit end is connected with the first spiral propeller pipeline of solid substances feeding unit of waiting to ferment; Described 5th motor accepts the control of automatic control device and automatic transmission, and implements the liquid fermentation materials of automatic ration supply by processing requirement;
F, described temp and humidity regulator, comprises and assigns into temperature sensor that is in described fermentor tank and that be connected with automatic control device telecommunications and humidity sensor, and have the air intake thermo hydrograph regulator of electric heater, humidifying device and gas blower; The air outlet tube of described air intake thermo hydrograph regulator is introduced in described fermentor tank; And the water source magnetic valve of the power switch of described electric heater, humidifying device and the motor of gas blower, all accept the control that automatic control device is implemented according to the information that temperature sensor and humidity sensor provide, and the Automatic-heating of well heater is implemented by processing requirement, the automatic moisture-supplementing of humidifying device and the automatic operation of gas blower, thus provide suitable technological condition for fermentation to solid fermented material in real time.
The useful positively effect of technical scheme given above has:
One is be bearing on its roller styled support frame owing to have employed cylindric fermentor tank, and by the structure formation of gear ring gear pair transmission, the driving torque thus needed for it is very little, thus energy consumption needed for it is also very little.
Two is due to required multiple solid substances and the liquid material of fermenting, after being mixed by the first spiral promotion device, the cylindric fermentor tank of continuous feeding, and under the stirring up and down and advance of described flight assembly, move to fermentor tank discharge end by predetermined process speed, through the discharging of described drawing mechanism continuous and quantitative, thus form complete Continuous Fermentation Processes, effectively improve its production capacity.
Three is under zymotechnique strategy instruction, treat that fermentation materials enters fermentor tank by feeding mouth, until the time of fermentation materials discharge port movement, under the control of its automatic control device, equal the time required for material fermentation, thus guarantee, within the zymotechnique time, to complete the ferment effect of expection, ensure that the quality of finished product fermentation solid substances.
Four are, take automatic control complete machine implemented by its automatic control device, achieve required multiple solids doses and liquid object doses, treat the automatic control of fermentation materials feed quantity and time of fermentation materials load, fermenting process, leavening temperature and the yeasting such as humidity and required oxygen level condition etc., thus the quality of effective guarantee finished product fermentation solid substances, save manual labor consumption, reduce preparation cost.
Can be known by the above positively effect, the utility model is that the one that microbiobacterial agent fermentation-scaleization is produced is efficient, high-quality, automatic continuous production line, thus achieves the purpose of this utility model.
In technique scheme, the utility model also comprises the emission-control equipment being located at fermentor tank discharge end; Described emission-control equipment is water spraying type emission-control equipment, and the top inner chamber of the inlet mouth of described emission-control equipment and fermentor tank connects, and its venting port communicates with the external world.
In technique scheme, first, second, third, fourth and fifth motor of the present utility model, is variable-frequency motor or servomotor.
In technique scheme, the flight assembly that the fermentor tank inwall of fermentation unit described in the utility model is arranged along its length in the shape of a spiral has 2 at least.
Accompanying drawing explanation
Fig. 1 is the simple structure view of a kind of embodiment of the utility model;
Fig. 2 is the simple structure view of fermentor tank bearing assembly 2-3 as shown in Figure 1.
Embodiment
A kind of typical case of the utility model and embodiment, as shown in figure 1 and 2.
A kind of solid substances fermentation equipment, comprises automatic control device 1, fermentation unit 2, treats fermentation solid substances feeding unit 3, to ferment solid substances drawing mechanism 4, liquid state fermentation material device for supplying 5 and temp and humidity regulator 6, and its:
A, described automatic control device 1 is the automatic control device with PLC programmable controller and touch-screen;
B, described fermentation unit 2 comprises fermentor tank 2-1, fermentor tank transmission mechanism 2-2, fermentor tank bearing assembly 2-3 and is used for the flight assembly 2-4 that stirs and advance solid fermented material to move,
And described fermentor tank 2-1 cylindrically structure; Under colder or hotter envrionment conditions, on the outer wall of fermentor tank 2-1, be also provided with adiabator layer; And be respectively equipped with at its two ends and land the side plate of fixation, and the inner circle of described side plate coordinates with the cylindrical of fermentor tank 2-1 is dynamic.
And described fermentor tank transmission mechanism 2-2, be made up of on fermentor tank 2-1 cylindrical cylindrically and with the gear ring 2-2-1 of described fermentor tank 2-1 concentric arrangement, the gear 2-2-2 be meshed with gear ring 2-2-1 and the first motor 2-2-3 equipped with gear 2-2-2 phase stationary installation; And described first motor 2-2-3 accepts the control of automatic control device 1 and realizes automatic transmission by processing requirement; To meet the requirement of multiple bacterial classification different zymotechnique time.
And described fermentor tank bearing assembly 2-3, be made up of the supporting member that spacing is arranged apart along described fermentor tank 2-1 length direction by 2; Described supporting member is that the equipped roller 2-3-2 of ball bearing rotational formed by pedestal bearing 2-3-1 and 2 and pedestal bearing 2-3-1, described 2 roller 2-3-2 are arranged symmetrically in the both sides of pedestal bearing 2-3-1 vertical center line, and the axle center of 2 roller 2-3-2 is arranged on same circular arc line, and the center of circle angle of 2 roller 2-3-2 is within the scope of 90 ° ~ 120 °; The cylindrical of described 2 roller 2-3-2 is tangent with the cylindrical of fermentor tank 2-1 cylindrically respectively; Pedestal bearing 2-3-1 is then fixed on ground, thus to be held up by described fermentor tank 2-1 by described bearing assembly 2-3 and be that flat sleeping shape is arranged, and described fermentor tank 2-1 can easy and flexible rotate;
And described flight assembly 2-4, to be arranged in the shape of a spiral and the flight part 2-4-1 of stationary installation on fermentor tank 2-1 inwall forms along described fermentor tank 2-1 length direction by several; Along with the rotation of described fermentor tank 2-1, implement stirring up and down of solid fermented material by flight assembly 2-4, and solid fermented material is pushed to the discharge end of described fermentor tank 2-1 by the feed end of described fermentor tank 2-1;
C, describedly treat fermentation solid substances feeding unit 3, comprise several feed bins 3-1 tackled mutually with solid fermented material kind, the dosing assembly that by second motor 3-2 driven equipped with feed bin 3-1 phase, collect with being used for of being driven by the 3rd motor 3-3-1 the solid fermented material hung by feed bin 3-1, and carry out mixing and the first spiral propeller 3-3 pushed ahead; Described first spiral propeller 3-3 is located at the top of the feed end of described fermentor tank 2-1 and connects with fermentor tank 2-1, and described second motor 3-2 and the 3rd motor 3-3-1 accepts the control of automatic control device 1 respectively and realizes automatic transmission by processing requirement, and implement continuous and quantitative charging;
D, the described solid substances drawing mechanism 4 that fermented, comprises the 4th motor 4-1 and the second spiral propeller 4-2 equipped with the 4th motor; Described second spiral propeller 4-2 is located at the bottom of described fermentor tank 2-1 discharge end and connects with fermentor tank 2-1; And described 4th motor 4-1 accepts the control of automatic control device 1 and realizes automatic transmission by processing requirement, implement continuous and quantitative discharging;
E, described liquid state fermentation material device for supplying 5, comprises the container for storing liquid 5-1 for storing liquid spawn by process ratio preparation, solubility substratum and trace element, and by the 5th motor-driven volume pump 5-2; The entrance end of described volume pump 5-2 is connected with container for storing liquid 5-1 pipeline, and its exit end is connected with the first spiral propeller 3-3 pipeline of solid substances feeding unit 3 of waiting to ferment; Described 5th motor accepts the control of automatic control device 1 and automatic transmission, and implements the liquid fermentation materials of automatic ration supply by processing requirement;
F, described temp and humidity regulator 6, comprise and assign into temperature sensor 6-1 and humidity sensor 6-2 that is in described fermentor tank 2-1 and that be connected with automatic control device 1 telecommunications, and there is the air intake thermo hydrograph regulator 6-3 of electric heater, humidifying device and gas blower; The air outlet tube 6-3-1 of described air intake thermo hydrograph regulator 6-3 introduces in described fermentor tank 2-1; And the water source magnetic valve of the power switch of described electric heater, humidifying device and the motor of gas blower, accept the control that automatic control device 1 is implemented according to the information that temperature sensor 6-1 and humidity sensor 6-2 provides respectively, and the Automatic-heating of well heater is implemented by processing requirement, the automatic moisture-supplementing of humidifying device and the automatic operation of gas blower, thus provide suitable technological condition for fermentation to solid fermented material in real time.
And it also comprises the emission-control equipment 7 being located at fermentor tank 2-1 discharge end; Described emission-control equipment 7 is water spraying type or water-bath type emission-control equipment, and the top inner chamber of the inlet mouth of described emission-control equipment 7 and fermentor tank 2-1 connects, and its venting port communicates with the external world.
And described first, second, third, fourth and fifth motor, be frequency control motor.
And the flight assembly 2-4 arranged in the shape of a spiral of described fermentation unit 2 has 3.
The concise and to the point description of working process of the present utility model is as described above in Example, according to the expansion fermentation culture requirement of certain microbial inoculum, the solid substances that ferments needed for it is inserted feed bin 3-1 respectively, and the liquid material that ferments needed for it is inserted in container for storing liquid 5-1, simultaneously according to zymotechnique requirement, by the rotating speed of fermentor tank 2-1 set according to fermentation time, and described in it first, second, 3rd, the process software of the establishment such as the rotating speed of the 4th and the 5th motor, the PLC of input automatic control device 1, start power supply and water source, fully-automatic production can be dropped into.
When needs change microbial inoculum enforcement expansion fermentation culture, the process software matched can be inputted PLC, then according to process described above, implement the fermentative production of solid substances with it.
Here also should be noted that:
The air outlet tube 6-3-1 of the inlet pipe of the first spiral propeller 3-3 described in the utility model, the second spiral propeller 4-2, emission-control equipment 7, temperature sensor 6-1, humidity sensor 6-2 and thermo hydrograph regulator 6-3, introduces the inner chamber of fermentor tank 2-1 respectively by the fixation side plate 2-5 at described fermentor tank 2-1 two ends.
And the dosing assembly 3-2 of described feeding unit 3, be the dosing assembly controlled by flow sensor, or drive the dosing assembly of the quantitative volume feed bucket type overturn by motor.This dosing assembly, market stock in hand is supplied.
And described volume pump 5-2, be toothed gear pump or the surge pump of market stock in hand supply.
And the well heater of described temp and humidity regulator 6 is electric heaters, its humidifying device is scroll casing type atomizer or shower nozzle, and gas blower is aerofoil fan or centrifugal blower.
The effect of first sample trial production display of the present utility model is good.It is a kind of have rational in infrastructure, energy consumption is low, production capacity is large, versatility is good, level of automation is high and the intelligent solid-state material fermentation equipment of the feature such as favorable quality of finished products.Achieve the object desired by the utility model.

Claims (4)

1. a solid substances fermentation equipment, comprise automatic control device (1), fermentation unit (2), treat fermentation solid substances feeding unit (3), to ferment solid substances drawing mechanism (4), liquid state fermentation material device for supplying (5) and temp and humidity regulator (6), it is characterized in that:
A, described automatic control device (1) is the automatic control device with PLC programmable controller and touch-screen composition;
B, described fermentation unit (2) comprises fermentor tank (2-1), fermentor tank transmission mechanism (2-2), fermentor tank bearing assembly (2-3) and is used for the flight assembly (2-4) that stirs and advance solid fermented material to move,
And described fermentor tank (2-1) cylindrically structure, and be respectively equipped with at its two ends and land the side plate (2-5) of fixation, and the cylindrical of the inner circle of described side plate (2-5) and fermentor tank (2-1) is dynamic coordinates;
And described fermentor tank transmission mechanism (2-2), comprise device on the cylindrical of cylindrically fermentor tank (2-1) and with the gear ring (2-2-1) of described fermentor tank (2-1) concentric arrangement, the gear (2-2-2) be meshed with gear ring (2-2-1) and first motor (2-2-3) equipped mutually with gear (2-2-2); And described first motor (2-2-3) accepts the control of automatic control device (1) and realizes automatic transmission by processing requirement;
And described fermentor tank bearing assembly (2-3), comprise 2 supporting members having spacing arranged apart along described fermentor tank (2-1) length direction; Described supporting member comprises pedestal bearing (2-3-1) and 2 with pedestal bearing (2-3-1) in rotating the roller (2-3-2) be equipped with, described 2 rollers (2-3-2) are arranged symmetrically in the both sides of pedestal bearing (2-3-1) vertical center line, and the axle center of 2 rollers (2-3-2) is arranged on same circular arc line; The cylindrical of described 2 rollers (2-3-2) is tangent with the cylindrical of fermentor tank (2-1) cylindrically respectively; Pedestal bearing (2-3-1) is then fixed on ground, thus to be held up by described fermentor tank (2-1) by described bearing assembly (2-3) and be that flat sleeping shape is arranged, and described fermentor tank (2-1) can easy and flexible rotate;
And described flight assembly (2-4), arranged in the shape of a spiral by several length directions along described fermentor tank (2-1), and the flight part (2-4-1) of stationary installation on fermentor tank (2-1) inwall is formed; Along with the rotation of described fermentor tank (2-1), implement stirring up and down of solid fermented material by flight assembly (2-4), and pushed solid fermented material the discharge end of described fermentor tank (2-1) to by the feed end of described fermentor tank (2-1);
C, described treat fermentation solid substances feeding unit (3), comprise several feed bins (3-1) corresponding with solid fermented material kind, the dosing assembly that by second motor (3-2) driven equipped mutually with feed bin (3-1), collect with being used for of being driven by the 3rd motor (3-3-1) solid fermented material hung by feed bin (3-1), and carry out mixing and first spiral propeller (3-3) of pushing ahead; Described first spiral propeller (3-3) is located at the top of the feed end of described fermentor tank (2-1) and connects with fermentor tank (2-1), and described second motor (3-2) and the 3rd motor (3-3-1) accept the control of automatic control device (1) respectively and realize automatic transmission by processing requirement, and implement continuous and quantitative charging;
D, the described solid substances drawing mechanism (4) that fermented, comprises the 4th motor (4-1) and second spiral propeller (4-2) equipped with the 4th motor; Described second spiral propeller (4-2) is located at the bottom of described fermentor tank (2-1) discharge end and connects with fermentor tank (2-1); Described 4th motor (4-1) accepts the control of automatic control device (1) and realizes automatic transmission by processing requirement, and implements continuous and quantitative discharging;
E, described liquid state fermentation material device for supplying (5), comprises the container for storing liquid (5-1) for storing liquid spawn by process ratio preparation, solubility substratum and trace element, and by the 5th motor-driven volume pump (5-2); The entrance end of described volume pump (5-2) is connected with container for storing liquid (5-1) pipeline, and its exit end is connected with the first spiral propeller (3-3) pipeline of solid substances feeding unit (3) of waiting to ferment; Described 5th motor accepts the control of automatic control device (1) and automatic transmission, and implements the liquid fermentation materials of automatic ration supply by processing requirement;
F, described temp and humidity regulator (6), comprise and assign into temperature sensor (6-1) that is in described fermentor tank (2-1) and that be connected with automatic control device (1) telecommunications and humidity sensor (6-2), and there is the air intake thermo hydrograph regulator (6-3) of electric heater, humidifying device and gas blower; The air outlet tube (6-3-1) of described air intake thermo hydrograph regulator (6-3) is introduced in described fermentor tank (2-1); And the water source magnetic valve of the power switch of described electric heater, humidifying device and the motor of gas blower, accept the control that automatic control device (1) is implemented according to the information that temperature sensor (6-1) and humidity sensor (6-2) provide respectively, and the Automatic-heating of well heater is implemented by processing requirement, the automatic moisture-supplementing of humidifying device and the automatic operation of gas blower, thus provide suitable technological condition for fermentation to solid fermented material in real time.
2. solid substances fermentation equipment as claimed in claim 1, is characterized in that: also comprise the emission-control equipment (7) being located at fermentor tank (2-1) discharge end; Described emission-control equipment (7) is water spraying type or water-bath type emission-control equipment, and the top inner chamber of the inlet mouth of described emission-control equipment (7) and fermentor tank (2-1) connects, and its venting port communicates with the external world.
3. solid materials fermenting device as claimed in claim 1 or 2, is characterized in that: described first, second, third, fourth and fifth motor, is variable-frequency motor or servomotor.
4. solid substances fermentation equipment as claimed in claim 1, is characterized in that: the flight assembly (2-4) that the inwall of described fermentation unit (2) is along the circumferential direction arranged in the shape of a spiral has 2 at least.
CN201420785203.1U 2014-12-11 2014-12-11 Solid substances fermentation equipment Expired - Fee Related CN204311063U (en)

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Application Number Priority Date Filing Date Title
CN201420785203.1U CN204311063U (en) 2014-12-11 2014-12-11 Solid substances fermentation equipment

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Application Number Priority Date Filing Date Title
CN201420785203.1U CN204311063U (en) 2014-12-11 2014-12-11 Solid substances fermentation equipment

Publications (1)

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CN204311063U true CN204311063U (en) 2015-05-06

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104403942A (en) * 2014-12-11 2015-03-11 朱金华 Solid material fermentation device
CN108359579A (en) * 2018-02-01 2018-08-03 青岛海科生物技术有限公司 A kind of organic nitrogen source production system and production method
CN113582746A (en) * 2021-08-05 2021-11-02 夏鹏 Multi-functional high blending device of degree of automation of fertilizer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104403942A (en) * 2014-12-11 2015-03-11 朱金华 Solid material fermentation device
CN108359579A (en) * 2018-02-01 2018-08-03 青岛海科生物技术有限公司 A kind of organic nitrogen source production system and production method
CN108359579B (en) * 2018-02-01 2021-09-17 青岛海科生物技术有限公司 Organic nitrogen source production system and production method
CN113582746A (en) * 2021-08-05 2021-11-02 夏鹏 Multi-functional high blending device of degree of automation of fertilizer

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Granted publication date: 20150506

Termination date: 20181211