CN204257384U - The ballast assembling test streamline of HID lamp - Google Patents
The ballast assembling test streamline of HID lamp Download PDFInfo
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- CN204257384U CN204257384U CN201420634379.7U CN201420634379U CN204257384U CN 204257384 U CN204257384 U CN 204257384U CN 201420634379 U CN201420634379 U CN 201420634379U CN 204257384 U CN204257384 U CN 204257384U
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Abstract
The utility model provides a kind of ballast assembling test streamline relating to the HID lamp in pipelining field, comprising: underframe; Circulation support, be fixed on described underframe, described circulation support is provided with transmission mechanism, and carrier placed by described transmission mechanism, described transmission mechanism drives described carrier to move, and described circulation support is provided with aging front initial survey module, airtight detection module, aging rear end examine module.The utility model is by arranging circulation support, carrier, aging front initial survey module, airtight detection module and examining module aging rear end, the ballast that simultaneously can meet multiple HID lamp carries out initial survey, airtight detection and inspection eventually simultaneously, the ballast reducing HID lamp repeats the operation of placement positioning, accelerates the efficiency of detection.
Description
Technical field
The utility model relates to pipelining field, particularly relates to a kind of ballast assembling test streamline of HID lamp.
Background technology
HID (High Intensity Discharge) lamp is a kind of high-pressure discharge lamp, needs to connect current limiting device in the operating circuit of high-pressure discharge lamp, is namely commonly referred to ballast.Along with the raising of people's living standard, passenger car has been the necessary walking-replacing tool of most of family.Xenon lamp is adopted by a lot of passenger car based on advantage that is energy-conservation, light intensity.Xenon lamp is HID lamp, and the shortcoming of xenon lamp is: overvoltage, overcurrent and junction temperature are too high can be damaged, so must ensure that the electric parameter of the ballast of HID lamp meets the demands; The needs simultaneously installed because of the ballast of HID lamp will ensure good sealing.The detection of the ballast of HID lamp is a very important link of Mass Control, so the ballast of HID lamp comprises aging front initial survey module, airtight detection module and aging rear end examine module, the detection of the ballast of HID lamp is to reject the substandard product occurred because of factors such as technique and components and parts instability, guarantee, by the product of screening, all there is excellent quality and high-reliability, ensure the normal use allowing client feel at ease.
At present, the detection method of the ballast of HID lamp can meet the needs of research and development and pilot substantially, then there is very large drawback, can not satisfy the demands even completely in the detection of HID lamp driver module mass production.First, the detection method test speed of the ballast of current HID lamp is slow, and testing efficiency is low.Secondly, the detection method of the ballast of current HID lamp does not have effective fault location means, the micro-judgment of the tester that places one's entire reliance upon, and fault location reliability is not high, and inefficiency.
The test streamline how designing the ballast of the HID lamp that a kind of structure is simple, fault location reliability is high, efficiency is high is the problem that those skilled in the art need to solve.
Utility model content
The shortcoming of prior art in view of the above, the technical problem that the utility model solves is to provide the ballast assembling test streamline of the HID lamp that a kind of structure is simple, fault location reliability is high, efficiency is high.
For achieving the above object and other relevant objects, the utility model provides a kind of ballast assembling test streamline of HID lamp, comprising: underframe; Circulation support, is fixed on described underframe, and described circulation support is provided with transmission mechanism, described circulation support is provided with successively and aging front initial survey module, airtight detection module and aging rear end examines module; Described aging front initial survey module comprises the initial survey support body be arranged on described circulation support, the top of described initial survey support body is provided with probe on initial survey, the bottom of described initial survey support body is provided with can probe under the initial survey that moves up and down of relatively described initial survey support body, under described initial survey, probe can stretch into described initial survey support body inner, described initial survey support body inside is provided with initial survey and stops cylinder, and described initial survey stops that cylinder to be on the output of described circulation support and described initial survey between probe; Described airtight detection module comprises the airtight detection support body be arranged on described circulation support, the inside of described airtight detection support body is provided with hermetic barrier cylinder, airtight locating piece and airtight inflatable block, described airtight locating piece is in the below of described airtight inflatable block, described airtight inflatable block and described airtight locating piece all can move up and down, between the output that described hermetic barrier cylinder is in described airtight detection support body and described airtight locating piece by relative described airtight detection support body; The described aging rear module of inspection eventually comprises examines support body the end be arranged on described circulation support, the inside of the described support body of inspection is eventually provided with and examines probe eventually, whole inspection stops cylinder and examine locating piece eventually, the described probe of inspection is eventually in the middle part of the described support body of inspection eventually, described eventually inspection locating piece is in the below of the described probe of inspection eventually and can moves up and down by the relatively described support body of inspection eventually, and described inspection eventually stops that cylinder is in the output of the described support body of inspection eventually and describedly examines between locating piece eventually.
Preferably, described aging front initial survey module also comprises initial survey inductor and initial survey jack-up cylinder, described initial survey inductor is arranged at the inside of described initial survey support body and is on the output of described circulation support and described initial survey between probe, described initial survey jack-up cylinder is arranged at the bottom of described initial survey support body, the piston rod of described initial survey jack-up cylinder is fixedly connected with the bottom of probe under described initial survey, and described initial survey inductor to be on the output of described circulation support and described initial survey between probe.
Preferably, described airtight detection module also comprises airtight detection inductor, airtight jack-up cylinder and airtightly presses down cylinder, described airtight lower air cylinder is connected with the top of described airtight detection support body, the piston rod of described airtight lower air cylinder is connected with the top of described airtight inflatable block, described airtight jack-up cylinder is connected with the bottom of described airtight detection support body, the piston rod of described airtight jack-up cylinder is fixedly connected with the bottom of described airtight locating piece, between the output that described airtight detection inductor is in described airtight detection support body and described airtight locating piece.
Preferably, the described aging rear module of inspection eventually also comprises to be examined inductor, eventually inspection jack-up cylinder eventually and beats chapter cylinder, the described jack-up of inspection eventually cylinder is arranged at the bottom of the described support body of inspection eventually, the piston rod of the described jack-up of inspection eventually cylinder is fixedly connected with the described bottom examining locating piece eventually, described eventually inspection inductor is in the output of the described support body of inspection eventually and describedly examine between locating piece eventually, and described chapter cylinder of beating is arranged at the described top examining support body eventually.
Preferably, described initial survey stops that piston rod that the piston rod of cylinder, the piston rod of described hermetic barrier cylinder and described inspection eventually stop cylinder all and horizontal plane.
Preferably, described circulation support comprises the first Working rack be all fixed on underframe, the second Working rack, first longitudinally transmits support and second and longitudinally transmits support, described first Working rack and described second Working rack be arranged in parallel, described first longitudinally transmission support and described second longitudinally transmission support be arranged in parallel, the two ends of described first Working rack respectively by described first longitudinally transmission support and described second longitudinally transmission support be fixedly connected with described second Working rack.
Further, described circulation support is also provided with some glue station and a welding post, described some glue station, described welding post, described aging front initial survey module, described airtight detection module and the described aging rear module of inspection eventually set gradually along the transmission direction of described transmission mechanism, and described some glue station, described welding post, described aging front initial survey module installation are on described first Working rack; Described airtight detection module and the described aging rear module installation of inspection are eventually on described second Working rack.
Further, described transmission mechanism comprises the first transmission belt group, second transmission belt group, first conveyor chain group, second conveyor chain group, first driving motor and the second driving motor, first transmission belt group and the second transmission belt group are arranged at described first respectively and longitudinally transmit on support and described second longitudinal transmission support, first conveyor chain group and the second conveyor chain group are arranged on described first Working rack and described second Working rack respectively, described first driving motor is connected with described first conveyor chain group, described second driving motor is connected with described second conveyor chain group.
Further, the ballast assembling test streamline of described HID lamp also comprises controller, and described controller and described aging front initial survey module, described airtight detection module, described aging rear end are examined module, the first driving motor and the second driving motor and be connected.
Further, the ballast assembling test streamline of described HID lamp also comprises human-computer interaction device, and described human-computer interaction device is connected with described controller by CAN.
As mentioned above, the ballast assembling test streamline of HID lamp of the present utility model, has following beneficial effect:
1, the utility model is by arranging circulation support, carrier, aging front initial survey module, airtight detection module and examining module aging rear end, the ballast that simultaneously can meet multiple HID lamp carries out initial survey, airtight detection and inspection eventually simultaneously, the ballast reducing HID lamp repeats the operation of placement positioning, accelerates the efficiency of detection.
2, the utility model is coordinated with the common of human-computer interaction device by controller, can complete the screening whether qualified to the ballast of each HID lamp rapidly and accurately.
3, the utility model has higher reliability and stability.
Accompanying drawing explanation
Fig. 1 is shown as the structural representation of the ballast assembling test streamline of HID lamp of the present utility model.
Fig. 2 is shown as the perspective view of the aging front initial survey module of the ballast assembling test streamline of HID lamp of the present utility model.
Fig. 3 is shown as the side structure schematic diagram of the aging front initial survey module of the ballast assembling test streamline of HID lamp of the present utility model.
Fig. 4 is shown as the schematic internal view of the aging front initial survey module of the ballast assembling test streamline of HID lamp of the present utility model.
Fig. 5 is shown as the perspective view of the airtight detection module of the ballast assembling test streamline of HID lamp of the present utility model.
Fig. 6 is shown as the airtight defective perspective view of beating chapter module of the ballast assembling test streamline of HID lamp of the present utility model.
Fig. 7 is shown as the perspective view of the aging rear module of inspection eventually of the ballast assembling test streamline of HID lamp of the present utility model.
Fig. 8 is shown as the side structure schematic diagram of the aging rear module of inspection eventually of the ballast assembling test streamline of HID lamp of the present utility model.
Fig. 9 is shown as the perspective view of the some Jiao Gongweichu of the ballast assembling test streamline of HID lamp of the present utility model.
Figure 10 is shown as the side structure schematic diagram of the some Jiao Gongweichu of the ballast assembling test streamline of HID lamp of the present utility model.
Figure 11 is shown as the polycrystalline substance schematic diagram of the some Jiao Gongweichu of the ballast assembling test streamline of HID lamp of the present utility model.
Figure 12 is shown as the perspective view at the welding post place of the ballast assembling test streamline of HID lamp of the present utility model.
Figure 13 is shown as the side structure schematic diagram at the welding post place of the ballast assembling test streamline of HID lamp of the present utility model.
Figure 14 is shown as the perspective view of the circulation support of the ballast assembling test streamline of HID lamp of the present utility model.
Figure 15 is shown as the side structure schematic diagram of the first transmission belt group of the ballast assembling test streamline of HID lamp of the present utility model.
Figure 16 is shown as the schematic diagram under control of the controller of the ballast assembling test streamline of HID lamp of the present utility model.
Drawing reference numeral explanation
100 underframe
200 circulation supports
210 first Working racks
220 second Working racks
230 first longitudinally transmit support
240 second longitudinally transmit support
300 transmission mechanisms
310 first transmission belt groups
311 belt bodies
312 belt lift cylinders
320 second transmission belt groups
330 first conveyor chain groups
340 second conveyor chain groups
350 first driving motors
360 second driving motors
400 carriers
500 aging front initial survey modules
510 initial survey support bodys
520 initial survey jack-up cylinders
Probe on 521 initial surveies
Probe under 523 initial surveies
524 initial survey inductors
530 initial surveies stop cylinder
600 airtight detection modules
610 airtight detection support bodys
611 airtight detection inductors
613 airtight inflatable blocks
615 airtight locating pieces
620 airtight jack-up cylinders
630 hermetic barrier cylinders
640 airtight lower air cylinders
650 airtightly defectively beat chapter module
651 dozens of chapter support bodys
652 dozens of defective chapter cylinders
653 dozens of chapters stop cylinder
654 dozens of chapter inductors
700 aging rear ends examined module
710 examine support body eventually
711 examine inductor eventually
720 examine jack-up cylinder eventually
730 examine probe eventually
731 examine locating piece eventually
740 examine stop cylinder eventually
750 dozens of chapter cylinders
800 glue stations
810 glue support bodys
820 first glue positions
821 first glue work inductors
822 first glue stop cylinder
823 first positioning cylinders
830 second point glue positions
831 second point glue work inductors
832 second point glue stop cylinder
833 second positioning cylinders
841 glue moving tracks
842 adhesive dispensing devices
843 glue dispensing valves
900 welding posts
910 welding support bodys
911 welding job inductors
920 soldering apparatuses
940 welding stop cylinder
950 welding jack-up cylinders
Block is determined in 960 welding
10 controllers
20 human-computer interaction devices
Embodiment
By particular specific embodiment, execution mode of the present utility model is described below, person skilled in the art scholar the content disclosed by this specification can understand other advantages of the present utility model and effect easily.
Refer to accompanying drawing.Notice, structure, ratio, size etc. that this specification institute accompanying drawings illustrates, content all only in order to coordinate specification to disclose, understand for person skilled in the art scholar and read, and be not used to limit the enforceable qualifications of the utility model, therefore the not technical essential meaning of tool, the adjustment of the modification of any structure, the change of proportionate relationship or size, do not affecting under effect that the utility model can produce and the object that can reach, still all should drop on technology contents that the utility model discloses and obtain in the scope that can contain.Simultaneously, quote in this specification as " on ", D score, "left", "right", " centre " and " one " etc. term, also only for ease of understanding of describing, and be not used to limit the enforceable scope of the utility model, the change of its relativeness or adjustment, under changing technology contents without essence, when being also considered as the enforceable category of the utility model.
As shown in Fig. 1 and Figure 16, the ballast assembling test streamline of the HID lamp of the present embodiment, comprising: underframe 100, circulation support 200, transmission mechanism 300, carrier 400, aging front initial survey module 500, airtight detection module 600, aging rear inspection module 700 and controller 10 eventually;
Circulation support 200, be fixed on underframe 100, circulation support 200 is provided with transmission mechanism 300, transmission mechanism 300 is placed carrier 400, carrier 400 is placed the ballast of HID lamp, transmission mechanism 300 drives carrier 400 to move, and circulation support 200 is provided with aging front initial survey module 500, airtight detection module 600 and the aging rear module 700 of inspection eventually successively along the transmission direction of transmission mechanism 300;
As shown in Figures 1 to 4, aging front initial survey module 500 comprises the initial survey support body 510 be arranged on circulation support 200, the top of initial survey support body 510 is provided with probe 521 on initial survey, the bottom of initial survey support body 510 is provided with can probe 523 under the initial survey that moves up and down of initial survey support body 510 relatively, under initial survey, probe 523 can stretch into initial survey support body 510 inner, the bottom of initial survey support body 510 is provided with initial survey jack-up cylinder 520, initial survey jack-up cylinder 520 is in the below of probe 523 under initial survey, the piston rod of initial survey jack-up cylinder 520 is fixedly connected with the bottom of probe under initial survey 523, initial survey support body 510 inside is provided with initial survey and stops cylinder 530 and initial survey inductor 524, initial survey stops that cylinder 530 and initial survey inductor 524 to be all on the output of initial survey support body 510 and initial survey between probe 521, initial survey inductor 524 is positioned at the side that initial survey stops cylinder 530,
As Fig. 2 to Fig. 4, and shown in Figure 16, controller 10 connect and to control on initial survey probe 523 under probe 521, initial survey, initial survey jack-up cylinder 520, initial survey stop cylinder 530 and initial survey inductor 524;
As shown in Figure 1 and Figure 5, airtight detection module 600 comprises the airtight detection support body 610 be arranged on circulation support 200, the inside of airtight detection support body 610 is provided with hermetic barrier cylinder 630, airtight locating piece 615, airtight inflatable block 613 and airtight detection inductor 611, airtight locating piece 615 is in the below of airtight inflatable block 613, airtight inflatable block 613 and airtight locating piece 615 all can move up and down by relative airtight detection support body 610, between the output that hermetic barrier cylinder 630 and airtight detection inductor 611 are all in airtight detection support body 610 and airtight locating piece 615, airtight detection inductor 611 is positioned at the side of hermetic barrier cylinder 630, the top of airtight inflatable block 613 is provided with airtight lower air cylinder 640, airtight lower air cylinder 640 is connected with the top of airtight detection support body 610, the piston rod of airtight lower air cylinder 640 is connected with the top of airtight inflatable block 613, the below of airtight locating piece 615 is provided with airtight jack-up cylinder 620, airtight jack-up cylinder 620 is connected with the bottom of airtight detection support body 610, and the piston rod of airtight jack-up cylinder 620 is fixedly connected with the bottom of airtight locating piece 615,
As shown in Fig. 5 and Figure 16, controller 10 connects and controls airtight inflatable block 613, hermetic barrier cylinder 630, airtight lower air cylinder 640, airtight jack-up cylinder 620 and airtight detection inductor 611;
As Fig. 1, shown in Fig. 7 and Fig. 8, the aging rear module 700 of inspection eventually comprises examines support body 710 end be arranged on circulation support 200, the inside of inspection support body 710 is provided with inspection probe 730 eventually eventually, inspection stops cylinder 740 eventually, inspection locating piece 731 and eventually inspection inductor 711 eventually, inspection probe 730 is in the middle part of inspection support body 710 eventually eventually, eventually inspection locating piece 731 is in the below of inspection probe 730 eventually and can examines support body 710 relatively eventually and move up and down, inspection stops that cylinder 740 and whole inspection inductor 711 are all in the output of inspection support body 710 eventually and examine between locating piece 731 eventually eventually, inspection inductor 711 is positioned at the side of inspection stop cylinder 740 eventually eventually, the below of inspection locating piece 731 arranges inspection jack-up cylinder 720 eventually eventually, inspection jack-up cylinder 720 is arranged at the bottom of inspection support body 710 eventually eventually, the piston rod of inspection jack-up cylinder 720 is fixedly connected with the bottom examining locating piece 731 eventually eventually, the top of inspection support body 710 is also provided with and beats chapter cylinder 750 eventually.
As shown in Fig. 8, Fig. 7 and Figure 16, controller 10 connects and controls inspection probe 730, eventually inspection eventually and stops cylinder 740, eventually inspection inductor 711, eventually inspection jack-up cylinder 720 and beat defective chapter cylinder 652.
As Fig. 1 to Fig. 8, shown in Figure 16, when carrier 400 arrives initial survey support body 510 inside, initial survey inductor 524 senses carrier 400, initial survey stops that the piston rod of cylinder 530 stretches out, initial survey stops that the piston rod of cylinder 530 stops that carrier 400 advances, initial survey jack-up cylinder 520 starts, under the piston rod of initial survey jack-up cylinder 520 stretches out and makes initial survey, probe 523 moves up, under initial survey, probe 523 contacts with the ballast of probe on initial survey 521 with the HID lamp on carrier 400, under initial survey on probe 523 and initial survey probe 521 both for positioning carrier 400, also there is the effect that energising detects the ballast of HID lamp simultaneously, after initial survey completes, initial survey stops that the piston rod of cylinder 530 is retracted, carrier 400 leaves aging front initial survey module 500, in the present embodiment, the quantity of aging front initial survey module 500 is two,
When carrier 400 arrives airtight detection support body 610 inside, airtight detection inductor 611 senses carrier 400, the piston rod of hermetic barrier cylinder 630 stretches out, the piston rod of hermetic barrier cylinder 630 stops that carrier 400 advances, airtight lower air cylinder 640 and airtight jack-up cylinder 620 start, airtight lower air cylinder 640 drives airtight inflatable block 613 to move down, airtight jack-up cylinder 620 drives airtight locating piece 615 to move up to make carrier 400 increase, the ballast that airtight inflatable block 613 is depressed into the HID lamp on carrier 400 is inflated, airtight inflatable block 613 is connected with the pressure sensor be arranged on controller 10, whether pressure sensor leaks gas for the ballast responding to the HID lamp be inflated, after airtight detection completes, the piston rod of hermetic barrier cylinder 630 is retracted, carrier 400 leaves airtight detection module 600.
When carrier 400 arrives whole inspection support body 710 inside, inspection inductor 711 senses carrier 400 eventually, inspection stops that the piston rod of cylinder 740 stretches out eventually, inspection stops that the piston rod of cylinder 740 stops that carrier 400 advances eventually, inspection jack-up cylinder 720 starts eventually, inspection jack-up cylinder 720 drives inspection locating piece 731 eventually to move up eventually, carrier 400 is made to increase, the ballast of the HID lamp on carrier 400 with examine probe 730 eventually and connect and start to detect, if detect and be found to be defective item, beat defective chapter cylinder 652 to chapter defective in the ballast cover of corresponding HID lamp, after having examined eventually, inspection stops that the piston rod of cylinder 740 is retracted eventually, carrier 400 leaves the aging rear module 700 of inspection eventually.
Initial survey stop the piston rod of cylinder 530, the piston rod of hermetic barrier cylinder 630 and eventually inspection stop the piston rod of cylinder 740 axis all and horizontal plane.
Circulation support 200 comprises the first Working rack 210, second Working rack 220, first longitudinally transmission support 230 and the second longitudinal transmission support 240 be all fixed on underframe 100, first Working rack 210 and the second Working rack 220 be arranged in parallel, first longitudinally transmission support 230 and second longitudinally transmission support 240 be arranged in parallel, the two ends of the first Working rack 210 respectively by first longitudinally transmission support 230 and second longitudinally transmission support 240 be fixedly connected with the second Working rack 220.
First Working rack 210 and the second Working rack 220 are strip.
As shown in figures 1 to 6, the ballast assembling test streamline of HID lamp also comprises: airtightly defectively beat chapter module 650, airtight defective chapter module 650 of beating is arranged between airtight detection module 600 and the aging rear module 700 of inspection eventually, airtight defective chapter module 650 of beating comprises being arranged at circulation support 200 beats chapter support body 651, the top beating chapter support body 651 is provided with beats defective chapter cylinder 652, the bottom beating chapter support body 651 is provided with to be beaten chapter stop cylinder 653 and beats chapter inductor 654, play chapter to stop cylinder 653 and beat chapter inductor 654 and be all in dozen between defective chapter cylinder 652 and the output beating chapter support body 651, controller 10 connects and controls to beat chapter stop cylinder 653, beat chapter inductor 654 and beat defective chapter cylinder 652.
As shown in Fig. 6 and Figure 16, controller 10 connects and controls to beat defective chapter cylinder 652, beats chapter inductor 654 and play chapter to stop cylinder 653.
As shown in Figure 1, circulation support 200 is also provided with a glue station 800 and welding post 900, point glue station 800, welding post 900, aging front initial survey module 500, airtight detection module 600, airtight defective chapter module 650 and the aging rear module 700 of inspection eventually of beating set gradually along the transmission direction of transmission mechanism 300, and some glue station 800, welding post 900, aging front initial survey module 500 are arranged on the first Working rack 210; Airtight detection module 600, airtightly defectively beat chapter module 650 and aging rear eventually inspection module 700 is all arranged on the second Working rack 220.
As Fig. 1, shown in Fig. 9 to Figure 11, at glue station 800 place, first Working rack 210 is provided with a glue support body 810, transmission direction along transmission mechanism 300 on some glue support body 810 is provided with first glue position 820 and second point glue position 830, first glue work inductor 821 and first glue stop cylinder 822 is provided with between first glue position 820 and second point glue position 830, second point glue work inductor 831 and second point glue stop cylinder 832 is provided with between the output of second point glue position 830 and some glue support body 810, the top of some glue support body 810 is provided with a glue moving track 841, point glue moving track 841 is provided with adhesive dispensing device 842, the bottom of adhesive dispensing device 842 is provided with glue dispensing valve 843, the outside of first glue position 820 and second point glue position 830 is respectively equipped with corresponding first positioning cylinder 823 and the second positioning cylinder 833, with first glue, the axis of the piston rod of the first positioning cylinder 823 stops that the axis of the piston rod of cylinder 822 is vertical, axis and the second point glue of the piston rod of the second positioning cylinder 833 stop that the axis of the piston rod of cylinder 832 is vertical.
As Fig. 9 to Figure 11, and shown in Figure 16, controller 10 connect and control first glue work inductor 821, first glue stops that cylinder 822, first positioning cylinder 823, second point glue work inductor 831, second point glue stop cylinder 832, second positioning cylinder 833 and adhesive dispensing device 842.
As Fig. 1, shown in Figure 12 to Figure 13, at welding post 900 place, first Working rack 210 is provided with welding support body 910, transmission direction along transmission mechanism 300 on welding support body 910 is provided with welding job inductor 911, the top of welding support body 910 is provided with soldering apparatus 920, the below of soldering apparatus 920 is provided with welding jack-up cylinder 950, welding jack-up cylinder 950 is connected with welding support body 910, the piston rod of welding jack-up cylinder 950 with weld the bottom of determining block 960 and be fixedly connected with, the bottom of welding support body 910 is provided with welding job inductor 911 and welding stops cylinder 940, welding job inductor 911 and welding stop that cylinder 940 is all arranged at welding and determines block 960 with between the output welding support body 910.
As shown in Figure 12, Figure 13 and Figure 16, controller 10 connects and controls soldering apparatus 920, welding jack-up cylinder 950, welding job inductor 911 and welding stop cylinder 940.
As Fig. 1, shown in Figure 14 to Figure 15, transmission mechanism 300 comprises the first transmission belt group 310, second transmission belt group 320, first conveyor chain group 330, second conveyor chain group 340, first driving motor 350 and the second driving motor 360, first transmission belt group 310 and the second transmission belt group 320 are arranged at first respectively and longitudinally transmit on support 230 and second longitudinal transmission support 240, first conveyor chain group 330 and the second conveyor chain group 340 are arranged on the first Working rack 210 and the second Working rack 220 respectively, first driving motor 350 is connected with the first conveyor chain group 330, second driving motor 360 is connected with the second conveyor chain group 340.
First transmission belt group 310 and the second transmission belt group 320 include three belt transmission parts, the belt lift cylinder 312 that belt transmission part comprises belt body 311 and is arranged at below belt body 311, two belt transmission parts in three belt transmission parts are arranged on the first Working rack 210 and the second Working rack 220 respectively, and a remaining belt transmission part is arranged between the first Working rack 210 and the second Working rack 220.When carrier 400 arrives in the first transmission belt group 310 or the second transmission belt group 320, the piston rod of the belt lift cylinder 312 of three belt transmission parts rises, the belt body 311 of three belt transmission parts rotates, and carrier 400 is moved horizontally on three belt transmission parts.
As shown in Figure 14 to Figure 16, controller 10 is connected with the belt lift cylinder 312 of the first driving motor 350, second driving motor 360 and three belt transmission parts.
The main control module that controller 10 comprises sampling module and is connected with sampling module, sampling module and probe 523, pressure inductor and end under probe on initial survey 521, initial survey are examined probe 730 and are connected, sampling module adopts MAX9920 Current amplifier chip, MAX9920 Current amplifier chip uses high-end sampling and adds filter capacitor, removes industry spot interference.Main control module and initial survey jack-up cylinder 520, initial survey stops cylinder 530, initial survey inductor 524, airtight inflatable block 613, hermetic barrier cylinder 630, airtight lower air cylinder 640, airtight jack-up cylinder 620, airtight detection inductor 611, inspection stops cylinder 740 eventually, inspection inductor 711 eventually, inspection jack-up cylinder 720 eventually, beat defective chapter cylinder 652, beat defective chapter cylinder 652, beat chapter inductor 654, play chapter and stop cylinder 653, soldering apparatus 920, welding jack-up cylinder 950, welding job inductor 911, welding stops cylinder 940, first glue work inductor 821, first glue stops cylinder 822, first positioning cylinder 823, second point glue work inductor 831, second point glue stops cylinder 832, second positioning cylinder 833, adhesive dispensing device 842, first driving motor 350, the belt lift cylinder 312 of the second driving motor 360 and three belt transmission parts connects.Main control module adopts Free scale MC9S12P main control chip.
The ballast assembling test streamline of HID lamp also comprises human-computer interaction device 20, and human-computer interaction device 20 is connected with controller 10 by CAN.
Human-computer interaction device 20 for reading, the parameter to be measured that gathers of storage control 10, and whether qualified according to the ballast of parameter decision HID lamp to be measured.Human-computer interaction device 20 comprises upper computer control module and display.
Controller 10 with the workflow of human-computer interaction device 20 is: controller 10 detects after carrier 400 puts in place, notice upper computer control module, then upper computer control module notice sampling module image data, upper computer control module stores data and judges whether qualified, finally plays chapter.
The course of work of the ballast assembling test streamline of the HID lamp of the present embodiment, comprises the following steps:
As shown in Fig. 1, Fig. 9, Figure 10, Figure 11 and Figure 16,1) operation of some glue: opening power, the transmission mechanism 300 on controller 10 controlled circulation support 200 starts, and the first conveyor chain group 330 of transmission mechanism 300 drives carrier 400 to move, when first glue working sensor has detected that carrier 400 arrives first glue position 820, first positioning cylinder 823 starts, the piston rod of the first positioning cylinder 823 withstands carrier 400, time delay 2s ~ 5s, adhesive dispensing device 842 starts to the ballast of HID lamp point glue, when the cementing bundle of point, when second point glue position 830 does not have a carrier 400, first glue stops that cylinder 822 is let pass, after 2s ~ 5s, first glue stops that cylinder 822 is in blocked state again, meet next carrier 400, when second point glue working sensor has detected that carrier 400 arrives second point glue position 830, second positioning cylinder 833 starts, the piston rod of the second positioning cylinder 833 withstands carrier 400, time delay 2s ~ 5s, adhesive dispensing device 842 starts to the ballast of HID lamp point glue, when the cementing bundle of point, when next station does not have a carrier 400, second point glue stops that cylinder 832 is let pass, after 2s ~ 5s, second point glue stops that cylinder 832 is in blocked state again, meet next carrier 400,
As shown in Fig. 1, Figure 12, Figure 13 and Figure 16,2) when welding position transducer has detected carrier 400, time delay 2s ~ 5s, welding jack-up cylinder 950 is determined block 960 with welding and is moved up, and starts welding, after welding terminates after carrier 400 time delay 2s ~ 5s, when aging front initial survey module 500 place does not have carrier 400, welding stops that cylinder 940 is let pass, and after 2s ~ 5s, welding stop cylinder 940 again blocked state meets next carrier 400;
As shown in Figure 1 to Figure 4, shown in Figure 16, 3) in the present embodiment, the quantity of aging front initial survey module 500 is two, carrier 400 is introduced into previous aging front initial survey module 500, when initial survey inductor 524 detects carrier 400, time delay 2s ~ 5s, initial survey jack-up cylinder 520 is by carrier 400 jack-up, the ballast of the HID lamp on carrier 400 switches on power, probe 521 on initial survey, after being energized with the ballast of HID lamp while of probe 523 under initial survey, control module starts to detect, if qualified, and when the initial survey inductor 524 of a rear aging front initial survey module 500 detects and does not have carrier 400, previous aging front initial survey module 500 initial survey stop cylinder 530 let pass, time delay 2s ~ 5s, initial survey stops that cylinder 530 is replied and stops, if defective, then cover defective lid, and flow out according to flow process,
As Fig. 1, Fig. 5, shown in Fig. 6 and Figure 16, 4) when airtight detection inductor 611 has detected carrier 400, time delay 2s ~ 5s, airtight jack-up cylinder 620 is with airtight locating piece 615 jack-up positioning carrier 400, airtight lower air cylinder 640 starts to press down with airtight inflatable block 613, time delay 2s after the magnetic switch of airtight lower air cylinder 640 is triggered, stop after starting to inflate 6s, pressure sensor detects 7s with or without gas leakage, airtight lower air cylinder 640 lifts, the signal of controller 10 monitor force transducer in the process, when the closely sealed lattice of detection end gas product, hermetic barrier cylinder 630 puts down, qualified products are let pass to next station, after time delay 5s, hermetic barrier cylinder 630 replys blocked state, when detect terminate product airtight defective time, send in product airtight testing result testing process and find that defective signal is to controller 10, carrier 400 flows out to airtight defective chapter module 650 place of beating and automatically plays chapter process,
As shown in Fig. 1, Fig. 7, Fig. 8 and Figure 14,5) after inspection transducer has detected that four carriers 400 put in place eventually, eventually carrier 400 to locate and makes the ballast of HID lamp with after inspection probe 730 is connected eventually with inspection locating piece 731 eventually pushes up by inspection jack-up cylinder 720, controller 10 starts to detect, after detection terminates, inspection jack-up cylinder 720 loosens eventually, inspection probe 730 disconnects with the connection of the ballast of HID lamp eventually, when taking out wait station and also having clear position, put down inspection eventually and stop cylinder 740, carrier 400 is let pass to take out and waits for station.
The utility model is by arranging circulation support 200, carrier 400, aging front initial survey module 500, airtight detection module 600 and the aging rear module 700 of inspection eventually, the ballast that simultaneously can meet multiple HID lamp carries out initial survey, airtight detection and inspection eventually simultaneously, the ballast reducing HID lamp repeats the operation of placement positioning, accelerates the efficiency of detection.The utility model is coordinated with the common of human-computer interaction device 20 by controller 10, can complete the screening whether qualified to the ballast of each HID lamp rapidly and accurately.The utility model has higher reliability and stability.
To sum up, the utility model effectively overcomes various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is illustrative principle of the present utility model and effect thereof only, but not for limiting the utility model.Any person skilled in the art scholar all without prejudice under spirit of the present utility model and category, can modify above-described embodiment or changes.Therefore, such as have in art and usually know that the knowledgeable modifies or changes not departing from all equivalences completed under the spirit and technological thought that the utility model discloses, must be contained by claim of the present utility model.
Claims (10)
1. a ballast assembling test streamline for HID lamp, is characterized in that, comprising:
Underframe (100);
Circulation support (200), be fixed on described underframe (100), described circulation support (200) is provided with transmission mechanism (300), described circulation support (200) is provided with aging front initial survey module (500), airtight detection module (600) successively along the transmission direction of described circulation support (200) and examines module (700) aging rear end;
Described aging front initial survey module (500) comprises the initial survey support body (510) be arranged on described circulation support (200), the top of described initial survey support body (510) is provided with probe on initial survey (521), the bottom of described initial survey support body (510) is provided with can probe (523) under the initial survey that moves up and down of relatively described initial survey support body (510), under described initial survey, probe (523) can stretch into described initial survey support body (510) inner, described initial survey support body (510) inside is provided with initial survey and stops cylinder (530), described initial survey stops that cylinder (530) to be on the output of described initial survey support body (510) and described initial survey between probe (521),
Described airtight detection module (600) comprises the airtight detection support body (610) be arranged on described circulation support (200), the inside of described airtight detection support body (610) is provided with hermetic barrier cylinder (630), airtight locating piece (615) and airtight inflatable block (613), described airtight locating piece (615) is in the below of described airtight inflatable block (613), described airtight inflatable block (613) and described airtight locating piece (615) all can relative described airtight detection support body (610) move up and down, between the output that described hermetic barrier cylinder (630) is in described airtight detection support body (610) and described airtight locating piece (615),
Examine module (700) described aging rear end to comprise and examine support body (710) end be arranged on described circulation support (200), the inside examining support body (710) described end is provided with examines probe (730) eventually, inspection stops cylinder (740) and examines locating piece (731) eventually eventually, examine probe (730) described end and be in the middle part that described end examines support body (710), examine locating piece (731) described end to be in the below of examining probe (730) described end and support body (710) can be examined relatively described end and move up and down, described eventually inspection stops that cylinder (740) is in the output of examining support body (710) described end and examines described end between locating piece (731).
2. the ballast assembling test streamline of HID lamp according to claim 1, it is characterized in that: described aging front initial survey module (500) also comprises initial survey inductor (524) and initial survey jack-up cylinder (520), described initial survey inductor (524) is arranged at the inside of described initial survey support body (510) and is on the output of described initial survey support body (510) and described initial survey between probe (521), described initial survey jack-up cylinder (520) is arranged at the bottom of described initial survey support body (510), the piston rod of described initial survey jack-up cylinder (520) is fixedly connected with the bottom of probe (523) under described initial survey.
3. the ballast assembling test streamline of HID lamp according to claim 1, it is characterized in that: described airtight detection module (600) also comprises airtight detection inductor (611), airtight jack-up cylinder (620) and airtightly press down cylinder (640), described airtight lower air cylinder (640) is connected with the top of described airtight detection support body (610), the piston rod of described airtight lower air cylinder (640) is connected with the top of described airtight inflatable block (613), described airtight jack-up cylinder (620) is connected with the bottom of described airtight detection support body (610), the piston rod of described airtight jack-up cylinder (620) is fixedly connected with the bottom of described airtight locating piece (615), described airtight detection inductor (611) be arranged at airtight detection support body (610) inside and between the output being in described airtight detection support body (610) and described airtight locating piece (615).
4. the ballast assembling test streamline of HID lamp according to claim 1, it is characterized in that: examine module (700) described aging rear end and also comprise and eventually examine inductor (711), examine jack-up cylinder (720) eventually and beat chapter cylinder (750), described inspection jack-up cylinder (720) is eventually arranged at the bottom that described end examines support body (710), the piston rod of described inspection jack-up cylinder (720) is eventually fixedly connected with the bottom examining locating piece (731) described end, examine inductor (711) described end be arranged at the inside of examining eventually support body (710) and be in the output of examining support body (710) described end and examine described end between locating piece (731), described chapter cylinder (750) of beating is arranged at the top that described end examines support body (710).
5. the ballast assembling test streamline of HID lamp according to claim 1, is characterized in that: described initial survey stops that axis that the piston rod of cylinder (530), the piston rod of described hermetic barrier cylinder (630) and described inspection eventually stop the piston rod of cylinder (740) all and horizontal plane.
6. the ballast assembling test streamline of HID lamp according to claim 1, it is characterized in that: described circulation support (200) comprises the first Working rack (210) be all fixed on underframe (100), second Working rack (220), first longitudinally transmits support (230) and second longitudinally transmits support (240), described first Working rack (210) and described second Working rack (220) be arranged in parallel, described first longitudinally transmits support (230) and described second longitudinal direction transmits support (240) and be arranged in parallel, the two ends of described first Working rack (210) are longitudinally transmitted support (230) and described second longitudinal direction respectively by described first and are transmitted support (240) and be fixedly connected with described second Working rack (220).
7. the ballast assembling test streamline of HID lamp according to claim 6, is characterized in that:
Described circulation support (200) is also provided with a glue station (800) and welding post (900), described some glue station (800), described welding post (900), described aging front initial survey module (500), described airtight detection module (600) and examine module (700) described aging rear end and set gradually along the transmission direction of described transmission mechanism (300), described some glue station (800), described welding post (900), described aging front initial survey module (500) are arranged on described first Working rack (210); Described airtight detection module (600) and described aging rear end are examined module (700) and are arranged on described second Working rack (220).
8. the ballast assembling test streamline of HID lamp according to claim 6, it is characterized in that: described transmission mechanism (300) comprises the first transmission belt group (310), second transmission belt group (320), first conveyor chain group (330), second conveyor chain group (340), first driving motor (350) and the second driving motor (360), first transmission belt group (310) and the second transmission belt group (320) are arranged at described first longitudinal support (230) and described second that transmits respectively and longitudinally transmit on support (240), first conveyor chain group (330) and the second conveyor chain group (340) are arranged on described first Working rack (210) and described second Working rack (220) respectively, described first driving motor (350) is connected with described first conveyor chain group (330), described second driving motor (360) is connected with described second conveyor chain group (340).
9. the ballast assembling test streamline of HID lamp according to claim 8, it is characterized in that: also comprise controller (10), described controller (10) is examined module (700), the first driving motor (350) and the second driving motor (360) be connected with described aging front initial survey module (500), described airtight detection module (600), described aging rear end.
10. the ballast assembling test streamline of HID lamp according to claim 8, it is characterized in that: also comprise human-computer interaction device (20), described human-computer interaction device (20) is connected with described controller (10) by CAN.
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| CN201420634379.7U CN204257384U (en) | 2014-10-28 | 2014-10-28 | The ballast assembling test streamline of HID lamp |
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| CN201420634379.7U CN204257384U (en) | 2014-10-28 | 2014-10-28 | The ballast assembling test streamline of HID lamp |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104876002A (en) * | 2015-04-15 | 2015-09-02 | 夏治政 | Transporting mechanism for aged vehicles |
| CN105909635A (en) * | 2016-04-08 | 2016-08-31 | 黄永怀 | Transmission rod adapter of ballast assembly test line |
| CN106816308A (en) * | 2017-03-31 | 2017-06-09 | 龙口市埃迪克自动化设备有限公司 | Induction coil full-automatic integral machine production equipment |
| CN109341978A (en) * | 2018-10-25 | 2019-02-15 | 沈阳核众科技有限公司 | The closed detection production line of air cushion |
| WO2019140837A1 (en) * | 2018-01-19 | 2019-07-25 | 深圳市海目星激光智能装备股份有限公司 | Product inspection line |
| CN112986740A (en) * | 2021-03-18 | 2021-06-18 | 东莞首航新能源有限公司 | Aging testing device for photovoltaic product |
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2014
- 2014-10-28 CN CN201420634379.7U patent/CN204257384U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104876002A (en) * | 2015-04-15 | 2015-09-02 | 夏治政 | Transporting mechanism for aged vehicles |
| CN104876002B (en) * | 2015-04-15 | 2017-10-27 | 三联泵业股份有限公司 | A kind of transport establishment of aging vehicle |
| CN105909635A (en) * | 2016-04-08 | 2016-08-31 | 黄永怀 | Transmission rod adapter of ballast assembly test line |
| CN106816308A (en) * | 2017-03-31 | 2017-06-09 | 龙口市埃迪克自动化设备有限公司 | Induction coil full-automatic integral machine production equipment |
| CN106816308B (en) * | 2017-03-31 | 2018-03-13 | 龙口市埃迪克自动化设备有限公司 | Induction coil automatic one machine production equipment |
| WO2019140837A1 (en) * | 2018-01-19 | 2019-07-25 | 深圳市海目星激光智能装备股份有限公司 | Product inspection line |
| CN109341978A (en) * | 2018-10-25 | 2019-02-15 | 沈阳核众科技有限公司 | The closed detection production line of air cushion |
| CN112986740A (en) * | 2021-03-18 | 2021-06-18 | 东莞首航新能源有限公司 | Aging testing device for photovoltaic product |
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