CN204237089U - Transport trolley and use the tiered warehouse facility of this transport trolley - Google Patents

Transport trolley and use the tiered warehouse facility of this transport trolley Download PDF

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Publication number
CN204237089U
CN204237089U CN201420345480.0U CN201420345480U CN204237089U CN 204237089 U CN204237089 U CN 204237089U CN 201420345480 U CN201420345480 U CN 201420345480U CN 204237089 U CN204237089 U CN 204237089U
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China
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frame
swing arm
transport
guide rail
suction cup
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CN201420345480.0U
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周亚龙
王佳
何其彪
王云
李鹏辉
焦明清
胡艳萍
刘晓龙
吴传伟
郑召敏
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Xuji Group Co Ltd
XJ Electric Co Ltd
State Grid Corp of China SGCC
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Xuji Group Co Ltd
XJ Electric Co Ltd
State Grid Corp of China SGCC
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Abstract

本实用新型涉及一种搬运车及使用该搬运车的立体仓库,搬运车包括竖向导轨及导向移动装配于竖向导轨上的移动架,移动架上设有搬运架,搬运架上与相应金属板的板角对应处设置有掀角装置,掀角装置包括装置架和掀角吸盘,装置架上通过转动连接结构装配有可上下摆动的掀角摆臂,装置架上还设置有驱动掀角摆臂绕转动连接结构的轴线摆动的摆臂驱动机构,所述掀角吸盘设置于所述掀角摆臂上。本实用新型解决了现有技术中相邻两块金属板不易分离的问题。

The utility model relates to a transport vehicle and a three-dimensional warehouse using the transport vehicle. The transport vehicle includes a vertical guide rail and a mobile frame which guides and moves and is assembled on the vertical guide rail. The corresponding position of the plate corner is provided with a lift angle device, which includes a device frame and a lift angle suction cup. The device frame is equipped with a lift angle swing arm that can swing up and down through a rotating connection structure, and the device frame is also provided with a driving lift angle. A swing arm drive mechanism for the swing arm to swing around the axis of the rotating connection structure, and the lift angle suction cup is arranged on the lift angle swing arm. The utility model solves the problem that two adjacent metal plates are not easy to separate in the prior art.

Description

搬运车及使用该搬运车的立体仓库Transporter and three-dimensional warehouse using the transporter

技术领域 technical field

本实用新型涉及一种搬运车及使用该搬运车的立体仓库。 The utility model relates to a transport vehicle and a three-dimensional warehouse using the transport vehicle.

背景技术 Background technique

现有的立体仓库包括沿前后方向顺序设置的多个物料架,每个物料架上均放置有金属板,在物料架的右侧设置有导向方向沿前后方向延伸的搬运车导轨,搬运车导轨上导向移动装配有搬运车,搬运车包括导向方向沿上下方向延伸的竖向导轨,竖向导轨上导向移动装配有移动架,移动架上设有搬运架,搬运架上设置有金属板吊装结构。使用时搬运车沿搬运车导轨移动到对应物料架旁,搬运架移动到对应金属板的上方,使用金属板吊装结构对金属板进行吊装。金属板的吊运一直是吊运领域中的难点,因为金属板在存放时,金属板之间会因为油质、水蒸汽等形成很大的粘性,也就是说相邻两块金属板之间不易分离,传统的吊装模式有两种,一种是单张吊运,在搬运架到达金属板旁时,人工分离出最上面一张金属板,然后通过搬运架将这一张金属板运走,人工分离的过程费时费力,工作效率低,而且较薄的金属板还容易割伤工作人员;另一种是通过吸盘直接对金属板进行吊运,没有人工分离金属板的过程,这种形式虽然在一定程度上增加了吊运效率,但是吸盘吸最上层金属板时,由于相邻金属板之间的粘合力,造成被吸盘吸住的金属板下面还粘带着几张金属板,在吊运的过程中,下面几张金属板有可能受重力而与第一块金属板脱离,金属板存在着吊运过程中掉落的危险,给正常的生产造成巨大的安全隐患。上述两种吊装形式所存在的问题均是由于相邻两块金属板不易分离造成的。 The existing three-dimensional warehouse includes a plurality of material racks arranged sequentially along the front and rear directions, each material rack is equipped with a metal plate, and a truck guide rail extending along the front and rear direction is provided on the right side of the material rack, and the truck guide rail The upper guiding movement is equipped with a carrier, and the carrier includes a vertical guide rail whose guiding direction extends along the up and down direction, and a moving frame is installed on the vertical guiding rail, and a moving frame is provided on the moving frame, and a metal plate hoisting structure is arranged on the moving frame . When in use, the transporter moves to the side of the corresponding material rack along the guide rail of the transporter, and the transporter moves to the top of the corresponding metal plate, and the metal plate is hoisted by the metal plate hoisting structure. The lifting of metal plates has always been a difficult point in the field of lifting, because when the metal plates are stored, there will be a lot of viscosity between the metal plates due to oil, water vapor, etc., that is to say, the gap between two adjacent metal plates It is not easy to separate. There are two traditional hoisting modes. One is single-sheet hoisting. When the transport frame reaches the metal plate, the uppermost metal plate is manually separated, and then the metal plate is transported away by the transport frame. , the process of manual separation is time-consuming and laborious, the work efficiency is low, and the thinner metal plate is easy to cut the staff; the other is to directly lift the metal plate through the suction cup, without the process of manual separation of the metal plate, this form Although the lifting efficiency is increased to a certain extent, when the suction cup sucks the uppermost metal plate, due to the adhesive force between the adjacent metal plates, there are still several metal plates stuck under the metal plate sucked by the suction cup. During the lifting process, the lower metal plates may be separated from the first metal plate due to gravity. There is a danger of the metal plates falling during the lifting process, causing a huge safety hazard to normal production. The problems in the above two hoisting forms are all caused by the difficulty in separating two adjacent metal plates.

实用新型内容 Utility model content

本实用新型的目的在于提供一种搬运车,以解决现有技术中相邻两块金属板不易分离的问题;本实用新型的目的还在于提供一种使用该搬运车的立体仓库。 The purpose of the utility model is to provide a transport vehicle to solve the problem that two adjacent metal plates are not easy to separate in the prior art; the purpose of the utility model is also to provide a three-dimensional warehouse using the transport vehicle.

为了解决上述问题,本实用新型中搬运车的技术方案为: In order to solve the problems referred to above, the technical solution of the transport vehicle in the utility model is:

一种搬运车,包括竖向导轨及导向移动装配于竖向导轨上的移动架,移动架上设有搬运架,搬运架上与相应金属板的板角对应处设置有掀角装置,掀角装置包括装置架和掀角吸盘,装置架上通过转动连接结构装配有可上下摆动的掀角摆臂,装置架上还设置有驱动掀角摆臂绕转动连接结构的轴线摆动的摆臂驱动机构,所述掀角吸盘设置于所述掀角摆臂上。 A transport vehicle, including a vertical guide rail and a mobile frame that guides and moves and is assembled on the vertical guide rail. The device includes a device frame and a lift-angle suction cup. The device frame is equipped with a lift-angle swing arm that can swing up and down through a rotating connection structure. The device frame is also provided with a swing arm drive mechanism that drives the lift-angle swing arm to swing around the axis of the rotation connection structure. , the lift angle suction cup is arranged on the lift angle swing arm.

所述转动连接结构包括一端与所述掀角摆臂下端铰接相连的连接横杆,连接横杆的另一端设置有延伸方向与掀角摆臂的铰接轴线延伸方向相垂直的长孔,装置架上设有穿设于所述长孔中的横杆销轴,所述摆臂驱动机构包括一端与所述装置架铰接相连、另一端与所述掀角摆臂上端铰接相连的驱动缸。 The rotating connection structure includes a connecting cross bar with one end hingedly connected to the lower end of the tilting swing arm, and the other end of the connecting cross bar is provided with a long hole extending in a direction perpendicular to the extension direction of the hinge axis of the tilting swing arm. A cross-bar pin shaft is provided on the top of the long hole, and the swing arm driving mechanism includes a drive cylinder whose one end is hingedly connected to the device frame, and the other end is hingedly connected to the upper end of the angled swing arm.

所述掀角摆臂上设置有吹气管,吹气管的出气口朝向所述掀角吸盘。 A blowing pipe is arranged on the swing arm of the lifting angle, and the air outlet of the blowing pipe faces the suction cup of the lifting angle.

所述搬运架上设置有多个搬运吸盘,各搬运吸盘与搬运架之间均设置有弹簧。 A plurality of transport suction cups are arranged on the transport frame, and springs are arranged between each transport suction cup and the transport frame.

移动架上设置有导向方向沿左右方向延伸的直线导轨,所述搬运架导向移动装配于所述直线导轨上,搬运架和/或移动架上设置有驱动搬运架沿直线导轨往复移动的搬运架驱动机构。 The moving frame is provided with a linear guide rail whose guiding direction extends along the left and right directions, and the moving frame is guided and assembled on the linear guide rail, and the moving frame and/or the moving frame is provided with a moving frame that drives the moving frame to reciprocate along the linear guide rail Drive mechanism.

本实用新型中立体仓库的技术方案为: The technical scheme of the three-dimensional warehouse in the utility model is:

立体仓库,包括沿前后方向顺序布置的多个物料架,物料架旁设置有导向方向沿前后方向延伸的搬运车导轨,搬运车导轨上导向移动装配有搬运车,搬运车包括竖向导轨及导向移动装配于竖向导轨上的移动架,移动架上设有搬运架,搬运架上与相应金属板的板角对应处设置有掀角装置,掀角装置包括装置架和掀角吸盘,装置架上通过转动连接结构装配有可上下摆动的掀角摆臂,装置架上还设置有驱动掀角摆臂绕转动连接结构的轴线摆动的摆臂驱动机构,所述掀角吸盘设置于所述掀角摆臂上。 The three-dimensional warehouse includes a plurality of material racks arranged in sequence along the front and rear directions. Next to the material racks, there is a guide rail for a truck whose guiding direction extends along the front and rear directions. Move the mobile frame assembled on the vertical guide rail. There is a transport frame on the mobile frame. A lifting angle device is installed on the transport frame corresponding to the corner of the corresponding metal plate. The lifting angle device includes a device frame and a lifting angle suction cup. The device frame The upper side is equipped with a swing arm that can swing up and down through a rotating connection structure, and a swing arm drive mechanism that drives the swing arm to swing around the axis of the rotating connection structure is also provided on the device frame. Angle swing arm.

所述转动连接结构包括一端与所述掀角摆臂下端铰接相连的连接横杆,连接横杆的另一端设置有延伸方向与掀角摆臂的铰接轴线延伸方向相垂直的长孔,装置架上设有穿设于所述长孔中的横杆销轴,所述摆臂驱动机构包括一端与所述装置架铰接相连、另一端与所述掀角摆臂上端铰接相连的驱动缸。 The rotating connection structure includes a connecting cross bar with one end hingedly connected to the lower end of the tilting swing arm, and the other end of the connecting cross bar is provided with a long hole extending in a direction perpendicular to the extension direction of the hinge axis of the tilting swing arm. A cross-bar pin shaft is provided on the top of the long hole, and the swing arm driving mechanism includes a drive cylinder whose one end is hingedly connected to the device frame, and the other end is hingedly connected to the upper end of the angled swing arm.

所述掀角摆臂上设置有吹气管,吹气管的出气口朝向所述掀角吸盘。 A blowing pipe is arranged on the swing arm of the lifting angle, and the air outlet of the blowing pipe faces the suction cup of the lifting angle.

所述搬运架上设置有多个搬运吸盘,各搬运吸盘与搬运架之间均设置有弹簧。 A plurality of transport suction cups are arranged on the transport frame, and springs are arranged between each transport suction cup and the transport frame.

移动架上设置有导向方向沿左右方向延伸的直线导轨,所述搬运架导向移动装配于所述直线导轨上,搬运架和/或移动架上设置有驱动搬运架沿直线导轨往复移动的搬运架驱动机构。 The moving frame is provided with a linear guide rail whose guiding direction extends along the left and right directions, and the moving frame is guided and assembled on the linear guide rail, and the moving frame and/or the moving frame is provided with a moving frame that drives the moving frame to reciprocate along the linear guide rail Drive mechanism.

本实用新型的有益效果为:本实用新型的搬运架在对最上层金属板吊装时,掀角装置中的掀角吸盘先将金属板的板角吸住,摆臂驱动机构驱动掀角摆臂绕转动连接结构的轴线摆动,掀角摆臂带着掀角吸盘运动,由于在板角处施力,相邻两侧金属板之间的粘接力不是很大,掀角吸盘将金属板的板角掀起,掀角吸盘随掀角摆臂绕转动连接结构的轴线转动,掀角吸盘的运动轨迹与金属板的板角变形轨迹一致,使得掀角吸盘的吸附面能与金属板的板面始终牢靠接触,保证掀角过程的可靠性,最上侧金属板的板角被掀起后,有空气进入到相邻两块金属板之间的间隙,使得相邻两块金属板极易分离,随后搬运架带着金属板上移就能实现相邻两块金属板的顺利分离,这样搬运架每次只搬运一张金属板,保证了吊运过程的安全性,同时也节省了人力,提高了工作效率。 The beneficial effects of the utility model are: when the carrier frame of the utility model is hoisting the uppermost metal plate, the lift angle sucker in the lift angle device first sucks the plate angle of the metal plate, and the swing arm driving mechanism drives the lift angle swing arm Swinging around the axis of the rotating connection structure, the lift-angle swing arm moves with the lift-angle suction cup. Due to the force applied at the corner of the plate, the bonding force between the metal plates on the adjacent two sides is not very large, and the lift-angle suction cup will hold the metal plate When the plate angle is lifted, the lift angle suction cup rotates around the axis of the rotating connection structure with the lift angle swing arm, and the movement track of the lift angle suction cup is consistent with the plate angle deformation track of the metal plate, so that the adsorption surface of the lift angle suction cup can be in line with the plate surface of the metal plate The contact is always firm to ensure the reliability of the angle lifting process. After the angle of the uppermost metal plate is lifted, air enters the gap between the two adjacent metal plates, making the adjacent two metal plates very easy to separate, and then The moving frame moves with the metal plate to realize the smooth separation of two adjacent metal plates. In this way, the moving frame only carries one metal plate at a time, which ensures the safety of the lifting process, saves manpower and improves the efficiency. work efficiency.

附图说明 Description of drawings

图1是本实用新型中立体仓库的一个实施例的结构示意图,同时也是本实用新型中搬运车的一个实施例的使用状态图; Fig. 1 is a structural schematic diagram of an embodiment of a three-dimensional warehouse in the utility model, and is also a diagram of the use state of an embodiment of a transport vehicle in the utility model;

图2是图1中顶升机的结构示意图; Fig. 2 is the structural representation of jacking machine among Fig. 1;

图3是图2的使用状态图; Fig. 3 is the use state diagram of Fig. 2;

图4是图1中搬运车与搬运车导轨的配合示意图; Fig. 4 is a schematic diagram of cooperation between the carrier and the guide rail of the carrier in Fig. 1;

图5是图1中搬运架与移动架的配合示意图; Fig. 5 is a schematic diagram of cooperation between the transport frame and the mobile frame in Fig. 1;

图6是图1中物料架的结构示意图; Fig. 6 is a schematic structural view of the material rack in Fig. 1;

图7是图5中悬臂的结构示意图; Fig. 7 is a schematic structural view of the cantilever in Fig. 5;

图8是图5中掀角装置的结构示意图; Fig. 8 is a schematic structural view of the lift angle device in Fig. 5;

图9是图8的俯视图; Figure 9 is a top view of Figure 8;

图10是图9的立体图; Figure 10 is a perspective view of Figure 9;

图11是图5中行走横梁的结构示意图 Figure 11 is a schematic structural view of the walking beam in Figure 5

图12是图5中搬运架移动至移动架下方时的示意图。  FIG. 12 is a schematic diagram of the transport frame in FIG. 5 when it moves below the moving frame. the

具体实施方式 Detailed ways

立体仓库的实施例如图1~12所示:包括沿前后方向顺序布置的多个物料架9,每个物料架均为上下设置的三层结构,各层物料架上均可以放置金属板,物料架的右侧旁设置有导向方向沿前后方向延伸的搬运车导轨8,搬运车导轨上导向移动装配有搬运车。搬运车包括竖向导轨7及导向移动装配于竖向导轨上的移动架4,搬运车上还设置有通过链条带动移动架4沿竖向导轨上下升降的升降电机13,移动架上设置有水平布置的直线导轨4-1,直线导轨的导向方向沿左右方向延伸,直线导轨4-1旁设置有齿条4-2,直线导轨上导向移动装配有搬运架1,搬运架上设置有与直线导轨导向滑动配合的滑块3-4,搬运架上设置有驱动搬运架沿直线导轨导向方向往复运动的搬运架驱动机构,搬运架驱动机构包括行走电机3-2和通过传动带传动连接于行走电机3-2的动力输出端上的转轴3-3,转轴通过轴承座设置于搬运架上,转轴的两端设置有两个齿轮3-5,各齿轮分别与对应齿条4-2咬合传动,使用时行走电机驱动齿轮转动,通过齿轮与齿条的咬合,搬运架1可沿直线导轨往复运动,移动架的中间横梁上安装有行程开关,行程开关用于限制搬运架沿直线导轨的往复运动位置。搬运架包括行走横梁3和沿行走横梁延伸方向间隔设置的多个悬臂1-1,行走电机3-2和转轴3-3均设置于行走横梁3上,各悬臂1-1通过螺栓固定于行走横梁上,各悬臂上均设置有多个搬运吸盘1-2,搬运吸盘设置于对应悬臂上设置的吸盘安装孔中,搬运吸盘与对应悬臂之间设置有弹簧,通过弹簧的设置,各搬运吸盘均可以沿上下方向做小范围内的运动,悬臂为空心结构,搬运架上还设置有通过气管与各搬运吸盘连接的第一真空发生器1-3,气管布设于对应悬臂和行走横梁的内孔中。在对应悬臂的下端还设置有位移传感器1-4,搬运吸盘的最低位置低于位移传感器,这样搬运架在随移动架下移时,搬运吸盘1-2先接触到金属板,弹簧被压缩,压缩一定量后,位移传感器感应到金属板的位置,移动架的下降动作停止,位移传感器和搬运吸盘之间的高度差及弹簧保证了所有搬运吸盘均能与金属板完全贴合,随后第一真空发生器工作,通过气管使各搬运吸盘与金属板之间形成较大气压差。搬运架上与相应金属板的板角对应处设置有掀角装置2,板角是指金属板的相邻两个侧边连接处,一个长方形的金属板具有四个板角,三角形的金属板具有三个板角,在本实施例中,掀角装置设置于第一根悬臂的悬伸端,掀角装置包括装置架和掀角吸盘2-4,装置架包括通过螺栓固定于对应悬臂上的安装板2-2,装置架上通过转动连接结构装配有可上下摆动的掀角摆臂2-9,装置架上还设置有驱动掀角摆臂绕转动连接结构的轴线摆动的摆臂驱动机构,掀角吸盘2-4设置于掀角摆臂上,转动连接结构包括一端与掀角摆臂下端铰接相连、另一端设置有长孔的连接横杆2-5,长孔的长度延伸方向与掀角摆臂的轴线延伸方向相垂直,安装板2-2上设有穿设于长孔2-10中的横杆销轴,摆臂驱动机构包括一端与安装板铰接相连、另一端与掀角摆臂上端铰接相连的驱动缸2-1,本实施例中驱动缸为一个气压缸。装置架上还设置有通过气管与掀角吸盘相连的第二真空发生器2-3,掀角摆臂上设置有吹气管2-6,吹气管的出气口朝向掀角吸盘。搬运吸盘、掀角吸盘和吹气管的出气口处于同一平面,当搬运架上的位移传感器接收到信号后,第二真空发生器工作,掀角吸盘将金属板的板角牢靠吸住,同时驱动缸的活塞杆缩回,掀角摆臂绕其铰接轴线摆动,带动掀角吸盘将金属板的一角翻起,连接横杆保证了摆动过程的稳定性,然后吹气管工作,通过吹气管向被掀板角的下侧吹气,将金属板上的油污吹走,上升过程中吹气管持续工作直至两块金属板完全分离,吹气管能进一步的保证两块金属板顺利分离,同时还能净化金属板。 The embodiment of the three-dimensional warehouse is shown in Figures 1 to 12: it includes a plurality of material racks 9 arranged sequentially along the front and rear directions, each material rack is a three-layer structure arranged up and down, metal plates can be placed on each layer of material racks, and materials The right side of the frame is provided with the truck guide rail 8 that guide direction extends along the front-to-back direction, and the guide rail 8 on the truck guide rail is equipped with a truck for guiding and moving. The transport vehicle includes a vertical guide rail 7 and a mobile frame 4 that guides and moves on the vertical guide rail. The transport vehicle is also provided with a lifting motor 13 that drives the mobile frame 4 to lift up and down along the vertical guide rail through a chain. The mobile frame is provided with a horizontal Arranged linear guide rail 4-1, the guiding direction of the linear guide rail extends along the left and right directions, a rack 4-2 is arranged beside the linear guide rail 4-1, and a carrier frame 1 is installed on the linear guide rail for guiding movement, and a carrier frame 1 is provided on the carrier frame to be connected with the linear guide rail 4-1. The sliding block 3-4 is guided by the guide rail, and the transport frame is provided with a transport frame drive mechanism that drives the transport frame to reciprocate along the linear guide rail guiding direction. The transport frame drive mechanism includes a travel motor 3-2 and is connected to the travel motor through a transmission belt. The rotating shaft 3-3 on the power output end of 3-2, the rotating shaft is arranged on the carrier frame through the bearing seat, two ends of the rotating shaft are provided with two gears 3-5, and each gear is engaged with the corresponding rack 4-2 for transmission. When in use, the travel motor drives the gear to rotate. Through the engagement of the gear and the rack, the transport frame 1 can reciprocate along the linear guide rail. A travel switch is installed on the middle beam of the mobile frame. The travel switch is used to limit the reciprocating motion of the transport frame along the linear guide rail. Location. The transport frame comprises a walking beam 3 and a plurality of cantilevers 1-1 arranged at intervals along the extending direction of the walking beam. The traveling motor 3-2 and the rotating shaft 3-3 are all arranged on the walking beam 3, and each cantilever 1-1 is fixed to the walking beam by bolts. On the beam, each cantilever is provided with a plurality of transport suction cups 1-2, and the transport suction cups are arranged in the suction cup installation holes provided on the corresponding cantilever, and a spring is arranged between the transport suction cup and the corresponding cantilever, and through the setting of the spring, each transport suction cup All can move in a small range along the up and down direction. The cantilever is a hollow structure. The first vacuum generator 1-3 connected to each transport suction cup through the air pipe is also arranged on the transport frame. in the hole. A displacement sensor 1-4 is also arranged at the lower end of the corresponding cantilever, and the lowest position of the transport suction cup is lower than the displacement sensor, so that when the transport frame moves down with the mobile frame, the transport suction cup 1-2 first touches the metal plate, and the spring is compressed. After a certain amount of compression, the displacement sensor senses the position of the metal plate, and the lowering action of the mobile frame stops. The height difference between the displacement sensor and the handling suction cups and the spring ensure that all the handling suction cups can be completely attached to the metal plate, and then the first The vacuum generator works, and a large air pressure difference is formed between each handling suction cup and the metal plate through the air pipe. There is an angled device 2 on the transport frame corresponding to the corners of the corresponding metal plates. The corners refer to the joints between two adjacent sides of the metal plate. A rectangular metal plate has four corners, and a triangular metal plate There are three plate angles. In this embodiment, the tilting device is arranged on the overhanging end of the first cantilever. The tilting device includes a device frame and a tilting suction cup 2-4, and the device frame includes bolts fixed on the corresponding cantilever. The mounting plate 2-2 of the device frame is equipped with a lift-angle swing arm 2-9 that can swing up and down through a rotating connection structure, and the device frame is also provided with a swing arm drive that drives the lift-angle swing arm to swing around the axis of the rotation connection structure. Mechanism, the lifting angle suction cup 2-4 is arranged on the lifting angle swing arm, and the rotating connection structure includes one end hingedly connected with the lower end of the lifting angle swing arm, and the connecting cross bar 2-5 provided with a long hole at the other end, and the length extension direction of the long hole is Perpendicular to the extension direction of the axis of the tilting swing arm, the mounting plate 2-2 is provided with a crossbar pin shaft pierced in the long hole 2-10. Lift the driving cylinder 2-1 that the upper end of the angle swing arm is hingedly connected to, and the driving cylinder is a pneumatic cylinder in the present embodiment. The device frame is also provided with the second vacuum generator 2-3 that links to each other with the lifting angle suction cup by trachea, and the blowing angle swing arm is provided with blowing pipe 2-6, and the air outlet of blowing pipe is towards the lifting angle suction cup. The transport suction cup, lift-angle suction cup and the air outlet of the blowing pipe are on the same plane. When the displacement sensor on the transport frame receives the signal, the second vacuum generator works, and the lift-angle suction cup firmly holds the corner of the metal plate and drives it at the same time. The piston rod of the cylinder is retracted, and the angled swing arm swings around its hinge axis, driving the angled suction cup to turn up a corner of the metal plate, connecting the cross bar to ensure the stability of the swinging process, and then the blowing pipe works, and blows the blowing pipe to the Air is blown from the lower side of the lift plate angle to blow away the oil on the metal plate. During the rising process, the air blowing pipe continues to work until the two metal plates are completely separated. The air blowing pipe can further ensure the smooth separation of the two metal plates and at the same time purify Metal plate.

立体仓库还包括顶升机5,顶升机具有剪式顶升臂11及驱动剪式顶升臂动作的液压系统12,顶升机上设置有由驱动电机驱动的滚轮10,滚轮的轴线沿前后方向延伸,滚轮上设置有转运架6,通过滚轮可以将转运架运输至搬运车上,搬运车上也设置有相应的滚轮和驱动滚轮转动的驱动电机,转运架可以由搬运车上运输至顶升机上。 The three-dimensional warehouse also includes a jacking machine 5. The jacking machine has a scissor jacking arm 11 and a hydraulic system 12 for driving the scissor jacking arm. The jacking machine is provided with a roller 10 driven by a driving motor. Extending in the direction, the transfer frame 6 is provided on the rollers, the transfer frame can be transported to the truck through the rollers, and the corresponding rollers and the driving motor for driving the rollers are also arranged on the truck, and the transfer frame can be transported to the top by the truck. on the lift.

本立体仓库在使用时,当需要从某个物料架上的某一层取料时,转运架先由操作工位经顶升机输送至搬运车上,搬运车移动至对应物料架旁,然后移动架移动至该物料架的对应层,搬运架由移动架伸出至对应金属板的上方,此时掀角装置位于待运金属板的一个板角的上方,然后搬运架随移动架一起下移,待位移传感器接收到金属板信号后停止,此时掀角装置工作,掀角摆臂带动掀角吸盘将第一张金属板的一角掀起,吹气管向第一张金属板的下方吹气,至后搬运吸盘工作,搬运吸盘吸附住第一张金属板,搬运架随移动架一起上移,在上移过程中,由于金属板的一角被掀起,所以两块金属板能顺利的分离,在移动架上移的过程中,吹气管继续向两金属板间吹气,将两金属板间的油污等杂质吹走,一方面净化金属板,另一方面吹走油污进一步的降低两金属板之间的粘接力,使两块金属板更顺利的分离,避免了一侧抓取多张金属板的现象,随后行走电机驱动搬运架移动至移动架下方,就实现了金属板的搬运。整个操作过程不需人工对两块金属板进行分离,分离过程简单可靠,节约了大量的人力,同时提高了工作效率。随后搬运架移动至移动架的下方,移动架带动搬运架下移,搬运架将金属板运输至转运架上,搬运车移动至顶升机位置,转运架由搬运车运输至顶升机,再由顶升机带回操作工位,完成取料,操作者可通过PLC控制整套系统完成对接、转运、抓取、放置等动作。 When the three-dimensional warehouse is in use, when it is necessary to take materials from a certain layer on a certain material rack, the transfer rack is first transported to the truck by the operating station through the jacking machine, and the truck moves to the side of the corresponding material rack, and then The mobile frame moves to the corresponding layer of the material shelf, and the transport frame extends from the mobile frame to the top of the corresponding metal plate. At this time, the angle lifting device is located above a corner of the metal plate to be transported, and then the transport frame is lowered together with the mobile frame. Move until the displacement sensor receives the signal from the metal plate and stop. At this time, the lift angle device works. The lift angle swing arm drives the lift angle suction cup to lift the corner of the first metal plate, and the air blowing pipe blows air to the bottom of the first metal plate. , and finally the suction cup works, and the suction cup absorbs the first metal plate, and the transport frame moves up together with the moving frame. During the upward movement, because a corner of the metal plate is lifted, the two metal plates can be separated smoothly. During the upward movement of the moving frame, the air blowing pipe continues to blow air between the two metal plates to blow away the oil and other impurities between the two metal plates. The bonding force between the two metal plates makes the separation of the two metal plates more smooth, avoiding the phenomenon of grabbing multiple metal plates on one side, and then the traveling motor drives the transport frame to move to the bottom of the mobile frame to realize the metal plate handling. The whole operation process does not need to manually separate the two metal plates, the separation process is simple and reliable, saves a lot of manpower, and improves work efficiency at the same time. Then the transport frame moves to the bottom of the mobile frame, and the mobile frame drives the transport frame to move down. It is brought back to the operating station by the jacking machine to complete the material retrieving, and the operator can control the whole system through the PLC to complete docking, transfer, grabbing, placing and other actions.

在本实用新型的其它实施例中:当物料架是单层结构且只需在物料架间输送金属板时,此时不需设置顶升机,搬运架可以固设于移动架上;搬运架上的位移传感器也可以不设,此时可以通过操作人员的目测来判断什么时候掀角吸盘工作、什么时候搬运吸盘工作;搬运架也可以采用其它结构,比如说搬运架为一个网格式框架;金属板吊装结构也可以不是搬运吸盘,比如说在掀角装置将金属板的一角掀起后,通过磁吸装置、C形卡爪或者环形钢丝绳对金属板进行吊运,磁吸装置吸住金属板、C形卡爪卡住金属板的两端或者环形钢丝绳套设于金属板的两端,此时磁吸装置、C形卡爪或环形钢丝绳构成金属板吊装结构;第二真空发生器也可以不设置于装置架上,比如说设置于搬运架或移动框架上;吹气管还可以不设;驱动缸还可以是液压缸;连接横杆也可以不设,此时掀角摆臂直接铰接于安装板上,转动连接结构包括实现掀角摆臂与安装板铰接相连的销轴;当然驱动掀角摆臂摆动的驱动机构还可以是一个旋转电机,此时掀角摆臂与旋转电机的动力输出端传动连接;装置架还可以是框架或其它结构;掀角装置的装置架还可以与搬运架一体成型,也就是说掀角吸盘和掀角摆臂直接设置于搬运架上;行走电机还可以被气压缸、液压缸等其它能够驱动搬运架沿直线导轨往复运动的搬运架驱动机构代替,当搬运架驱动机构为气压缸或液压缸时,气压缸或液压缸设置于搬运架和移动框架之间。 In other embodiments of the present utility model: when the material rack is a single-layer structure and only needs to transport metal plates between the material racks, no jacking machine is required at this time, and the transport rack can be fixed on the mobile rack; The displacement sensor on the top can also be omitted. At this time, the operator can judge when the lifting angle suction cup works and when the lifting suction cup works; The metal plate hoisting structure may not be a handling suction cup. For example, after the lifting angle device lifts a corner of the metal plate, the metal plate is lifted by a magnetic suction device, a C-shaped claw or a ring wire rope, and the magnetic suction device sucks the metal plate. , The two ends of the metal plate are clamped by the C-shaped claws or the ring-shaped steel wire rope is sleeved on the two ends of the metal plate. At this time, the magnetic suction device, the C-shaped claws or the ring-shaped steel wire rope constitute the lifting structure of the metal plate; the second vacuum generator can also be used It is not arranged on the device frame, for example, it is arranged on the transport frame or the mobile frame; the blowing pipe can also be omitted; the driving cylinder can also be a hydraulic cylinder; the connecting cross bar can also be omitted. On the mounting plate, the rotating connection structure includes a pin shaft that realizes that the tilting swing arm is hingedly connected with the mounting plate; certainly the driving mechanism that drives the swinging swing of the tilting arm can also be a rotating motor. The output end is connected by transmission; the device frame can also be a frame or other structures; the device frame of the angle device can also be integrally formed with the carrier frame, that is to say, the angle suction cup and the angle swing arm are directly arranged on the carrier frame; It can be replaced by pneumatic cylinders, hydraulic cylinders and other transport frame drive mechanisms that can drive the transport frame to reciprocate along the linear guide rail. When the transport frame drive mechanism is a pneumatic cylinder or hydraulic cylinder, the pneumatic cylinder or hydraulic cylinder is set on the transport frame and the mobile frame between.

搬运车的实施例如图1~12所示:搬运车的具体结构与上述各立体仓库实施中所述的搬运车相同,在此不再详述。 The embodiment of the transport vehicle is shown in Figures 1 to 12: the specific structure of the transport vehicle is the same as the transport vehicle described in the implementation of the above-mentioned three-dimensional warehouses, and will not be described in detail here.

Claims (10)

1.一种搬运车,包括竖向导轨及导向移动装配于竖向导轨上的移动架,移动架上设有搬运架,其特征在于:搬运架上与相应金属板的板角对应处设置有掀角装置,掀角装置包括装置架和掀角吸盘,装置架上通过转动连接结构装配有可上下摆动的掀角摆臂,装置架上还设置有驱动掀角摆臂绕转动连接结构的轴线摆动的摆臂驱动机构,所述掀角吸盘设置于所述掀角摆臂上。 1. A carrier, comprising a vertical guide rail and a mobile frame that guides and moves and is assembled on the vertical guide rail, the mobile frame is provided with a carrier frame, and it is characterized in that: the carrier frame is provided with a plate angle corresponding to the corresponding metal plate The tilting device, the tilting device includes a device frame and a tilting suction cup, the device frame is equipped with a tilting swing arm that can swing up and down through a rotating connection structure, and the device frame is also provided with an axis that drives the tilting swing arm around the rotating connection structure A swing arm drive mechanism, the lift angle suction cup is arranged on the lift angle swing arm. 2.根据权利要求1所述的搬运车,其特征在于:所述转动连接结构包括一端与所述掀角摆臂下端铰接相连的连接横杆,连接横杆的另一端设置有延伸方向与掀角摆臂的铰接轴线延伸方向相垂直的长孔,装置架上设有穿设于所述长孔中的横杆销轴,所述摆臂驱动机构包括一端与所述装置架铰接相连、另一端与所述掀角摆臂上端铰接相连的驱动缸。 2. The truck according to claim 1, characterized in that: the rotating connection structure includes a connecting cross bar with one end hingedly connected to the lower end of the tilting swing arm, and the other end of the connecting cross bar is provided with an extension direction and a lifting angle. The extension direction of the hinge axis of the angular swing arm is a long hole perpendicular to the extending direction. The device frame is provided with a cross bar pin that passes through the long hole. The swing arm driving mechanism includes one end that is hingedly connected with the device frame and another A drive cylinder with one end hingedly connected to the upper end of the swing arm. 3.根据权利要求1所述的搬运车,其特征在于:所述掀角摆臂上设置有吹气管,吹气管的出气口朝向所述掀角吸盘。 3 . The truck according to claim 1 , characterized in that: an air blowing pipe is provided on the tilting swing arm, and the air outlet of the blowing tube faces the tilting suction cup. 4 . 4.根据权利要求1所述的搬运车,其特征在于:所述搬运架上设置有多个搬运吸盘,各搬运吸盘与搬运架之间均设置有弹簧。 4. The transport vehicle according to claim 1, wherein a plurality of transport suction cups are arranged on the transport frame, and springs are provided between each transport suction cup and the transport frame. 5.根据权利要求1~4任意一项所述的搬运车,其特征在于:移动架上设置有导向方向沿左右方向延伸的直线导轨,所述搬运架导向移动装配于所述直线导轨上,搬运架和/或移动架上设置有驱动搬运架沿直线导轨往复移动的搬运架驱动机构。 5. The transport vehicle according to any one of claims 1 to 4, characterized in that: the moving frame is provided with a linear guide rail whose guiding direction extends along the left and right directions, and the guiding movement of the transport frame is assembled on the linear guide rail, The transport frame and/or the moving frame are provided with a transport frame drive mechanism that drives the transport frame to reciprocate along the linear guide rail. 6.立体仓库,包括沿前后方向顺序布置的多个物料架,物料架旁设置有导向方向沿前后方向延伸的搬运车导轨,搬运车导轨上导向移动装配有搬运车,搬运车包括竖向导轨及导向移动装配于竖向导轨上的移动架,移动架上设有搬运架,其特征在于:搬运架上与相应金属板的板角对应处设置有掀角装置,掀角装置包括装置架和掀角吸盘,装置架上通过转动连接结构装配有可上下摆动的掀角摆臂,装置架上还设置有驱动掀角摆臂绕转动连接结构的轴线摆动的摆臂驱动机构,所述掀角吸盘设置于所述掀角摆臂上。 6. Three-dimensional warehouse, including a plurality of material racks arranged in sequence along the front and rear directions. Next to the material racks, there is a guide rail for a truck whose guiding direction extends along the front and rear directions. The guide rail of the truck is equipped with a truck for guiding and moving, and the truck includes vertical guide rails. And guide the mobile frame assembled on the vertical guide rail. The mobile frame is provided with a transport frame. It is characterized in that: the transport frame is provided with a lifting angle device corresponding to the plate angle of the corresponding metal plate. The lifting angle device includes a device frame and Lifting angle suction cup, the device frame is equipped with a swinging arm that can swing up and down through the rotating connection structure, and the device frame is also provided with a swing arm drive mechanism that drives the swinging arm to swing around the axis of the rotating connection structure. The suction cup is arranged on the swing arm. 7.根据权利要求6所述的立体仓库,其特征在于:所述转动连接结构包括一端与所述掀角摆臂下端铰接相连的连接横杆,连接横杆的另一端设置有延伸方向与掀角摆臂的铰接轴线延伸方向相垂直的长孔,装置架上设有穿设于所述长孔中的横杆销轴,所述摆臂驱动机构包括一端与所述装置架铰接相连、另一端与所述掀角摆臂上端铰接相连的驱动缸。 7. The three-dimensional warehouse according to claim 6, characterized in that: the rotating connection structure includes a connecting cross bar whose one end is hingedly connected to the lower end of the tilting swing arm, and the other end of the connecting cross bar is provided with an extension direction and a lifting angle. The extension direction of the hinge axis of the angular swing arm is a long hole perpendicular to the extending direction. The device frame is provided with a cross bar pin that passes through the long hole. The swing arm driving mechanism includes one end that is hingedly connected with the device frame and another A drive cylinder with one end hingedly connected to the upper end of the swing arm. 8.根据权利要求6所述的立体仓库,其特征在于:所述掀角摆臂上设置有吹气管,吹气管的出气口朝向所述掀角吸盘。 8 . The three-dimensional warehouse according to claim 6 , wherein an air blowing pipe is arranged on the tilting swing arm, and the air outlet of the blowing tube faces the lifting angle suction cup. 9.根据权利要求6所述的立体仓库,其特征在于:所述搬运架上设置有多个搬运吸盘,各搬运吸盘与搬运架之间均设置有弹簧。 9. The three-dimensional warehouse according to claim 6, wherein a plurality of transport suction cups are provided on the transport frame, and springs are provided between each transport suction cup and the transport frame. 10.根据权利要求6~9任意一项所述的立体仓库,其特征在于:移动架上设置有导向方向沿左右方向延伸的直线导轨,所述搬运架导向移动装配于所述直线导轨上,搬运架和/或移动架上设置有驱动搬运架沿直线导轨往复移动的搬运架驱动机构。 10. The three-dimensional warehouse according to any one of claims 6 to 9, characterized in that: the moving frame is provided with a linear guide rail whose guiding direction extends along the left and right directions, and the guiding movement of the transport frame is assembled on the linear guide rail, The transport frame and/or the moving frame are provided with a transport frame drive mechanism that drives the transport frame to reciprocate along the linear guide rail.
CN201420345480.0U 2014-06-26 2014-06-26 Transport trolley and use the tiered warehouse facility of this transport trolley Expired - Lifetime CN204237089U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104163305A (en) * 2014-06-26 2014-11-26 国家电网公司 Carrying vehicle and stereoscopic warehouse with carrying vehicle
CN105438704A (en) * 2015-11-20 2016-03-30 常州工学院 High level rack with intelligent and automatic loading and unloading functions
CN107252984A (en) * 2017-06-15 2017-10-17 无锡庆源激光科技有限公司 A kind of sucker suction disc device
CN112244576A (en) * 2020-10-12 2021-01-22 温州大学 University student's innovation venture works cloth exhibition is with transportation and display device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104163305A (en) * 2014-06-26 2014-11-26 国家电网公司 Carrying vehicle and stereoscopic warehouse with carrying vehicle
CN104163305B (en) * 2014-06-26 2018-02-02 国家电网公司 A kind of carrier and the tiered warehouse facility using the carrier
CN105438704A (en) * 2015-11-20 2016-03-30 常州工学院 High level rack with intelligent and automatic loading and unloading functions
CN105438704B (en) * 2015-11-20 2017-12-12 常州工学院 A kind of intelligent automatic loading and unloading High Level Rack
CN107252984A (en) * 2017-06-15 2017-10-17 无锡庆源激光科技有限公司 A kind of sucker suction disc device
CN112244576A (en) * 2020-10-12 2021-01-22 温州大学 University student's innovation venture works cloth exhibition is with transportation and display device
CN112244576B (en) * 2020-10-12 2021-09-14 温州大学 University student's innovation venture works cloth exhibition is with transportation and display device

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