CN204234272U - Applying device - Google Patents
Applying device Download PDFInfo
- Publication number
- CN204234272U CN204234272U CN201420519274.7U CN201420519274U CN204234272U CN 204234272 U CN204234272 U CN 204234272U CN 201420519274 U CN201420519274 U CN 201420519274U CN 204234272 U CN204234272 U CN 204234272U
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- Prior art keywords
- mentioned
- varnish
- applying device
- manifold
- injection direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0254—Coating heads with slot-shaped outlet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
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- Coating Apparatus (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
Abstract
The utility model provides a kind of applying device.Applying device is the applying device for applying the varnish containing particle and resin.Applying device comprises: static mixer, and it is for stirring varnish; And nozzle, it is arranged on the injection direction downstream of static mixer.Nozzle has manifold, and this manifold is for making by the injected on one side varnish of static mixer to 1st Directional Extension orthogonal with injection direction.In manifold, be provided with expansion section, the length on the 1st direction of this expansion section is elongated gradually along with going towards injection direction downstream.The uniformity of the particle in obtained film can be guaranteed fully.
Description
(the application is application number is 201420142404.X, and the applying date is 2014-03-27, and invention and created name is the divisional application of the application of applying device)
Technical field
The utility model relating to a kind of applying device, specifically relating to a kind of applying device for applying the varnish containing particle and resin.
Background technology
In the past, a kind of applying device for applying the varnish containing particle and resin was known to.
Such as, propose there is a kind of slurry coating device (for example, referring to following patent document 1.), this slurry coating device comprises slurry tank, be configured in the mould coating machine in the injection direction downstream of slurry tank (die coater) and be folded in the static mixer on the pipe arrangement that slurry tank and mould coating machine coupled together.
In the slurry coating device of patent document 1, make the slurry supplied from slurry tank by spraying from mould coating machine after static mixer, thus solve the inhomogeneities when mould coating machine sprays, thus, ensure that the flatness of formed film.
Patent document 1: Japanese Unexamined Patent Publication 2008-117541 publication
But, the manifold being formed at mould coating machine looks rectangular shape in the master that (direction orthogonal with injection direction) is expanded in the width direction usually, and at the width both ends of the injection direction upstream portion of manifold, the flowing of varnish becomes slow, therefore, varnish is easily detained.Further, if the proportion of particle is relatively large, then particle can precipitate in the retentate portion of varnish.Therefore, there is the skewness of the particle in retentate portion and then make the distribution of the particle in manifold easily become uneven such unfavorable condition.Its result, the distribution with the particle in film becomes uneven such unfavorable condition.
Utility model content
The purpose of this utility model is the applying device of the uniformity providing a kind of particle can guaranteed in film.
To achieve these goals, the utility model provides a kind of applying device, and it, for applying the varnish containing particle and resin, is characterized in that, this applying device comprises: static mixer, and it is for stirring above-mentioned varnish; And nozzle, it is arranged on the injection direction downstream of above-mentioned static mixer, said nozzle has manifold, this manifold is for making while by the injected on one side varnish of above-mentioned static mixer along 1st Directional Extension orthogonal with above-mentioned injection direction, in above-mentioned manifold, be provided with expansion section, the length on above-mentioned 1st direction of this expansion section is elongated gradually along with going towards above-mentioned injection direction downstream.
In this applying device, static mixer can be utilized to stir the varnish before being supplied to nozzle.Therefore, it is possible to guarantee the uniformity of particle in varnish and resin.
In addition, in this applying device, by the varnish of manifold in expansion section along with going towards injection direction downstream gradually to the 1st direction outer expandable.Therefore, it is possible to prevent the jet flow of varnish from becoming slow, thus the delay of varnish can be prevented.Its result, can eliminate the inhomogeneities of the particle in varnish in manifold.Thus, the uniformity of the particle in obtained film can be guaranteed fully.
In addition, in applying device of the present utility model, preferably, above-mentioned manifold comprises: inflow part, it is for flowing into for the varnish sprayed by above-mentioned static mixer, and the opening section along the orthogonal direction orthogonal with above-mentioned injection direction of this inflow part is long-pending to be expanded along with going towards above-mentioned injection direction downstream; And outflow portion, it is arranged on the above-mentioned injection direction downstream of above-mentioned inflow part, for making varnish flow out from above-mentioned inflow part, the opening section along above-mentioned orthogonal direction of this outflow portion is long-pending to be reduced along with going towards above-mentioned injection direction, and above-mentioned inflow part is located in above-mentioned expansion section.
In manifold, compared with amassing with the opening section along orthogonal direction the outflow portion that reduces along with going towards injection direction, amassing in the inflow part expanded along with going towards injection direction downstream along the opening section of orthogonal direction, the jet flow of above-mentioned varnish easily becomes slow, the delay of the varnish that easy generation causes thus.
But, in this applying device, owing to being provided with expansion section in inflow part, therefore, it is possible to prevent the jet flow of above-mentioned varnish from becoming slow, thus the delay of varnish can be prevented.
In addition, in applying device of the present utility model, preferably, above-mentioned static mixer has the twist blade of more than 6 along above-mentioned injection direction, and this twist blade twists along with going towards above-mentioned injection direction.
In this applying device, because static mixer has the twist blade of more than 6, therefore, it is possible to guarantee the uniformity of particle in varnish and resin further fully.
In addition, in applying device of the present utility model, preferably, for mark off above-mentioned expansion section, the Accessory Members that can load and unload relative to above-mentioned manifold is located at the end being positioned at above-mentioned injection direction upstream side on above-mentioned 1st direction of above-mentioned manifold.
Adopt this applying device, because Accessory Members can load and unload relative to manifold, therefore, it is possible to be replaced by the Accessory Members of intended shape according to the characteristic of varnish.
In addition, in applying device of the present utility model, preferably, have can the transparent component of varnish that passes through in above-mentioned expansion section of visualization for said nozzle.
Adopt this applying device, due to the varnish that can pass through in expansion section via transparent component visualization, therefore, it is possible to check the state of the particle in varnish simply.
Adopt applying device of the present utility model, the uniformity of the particle in obtained film can be guaranteed fully.
Accompanying drawing explanation
Fig. 1 represents the stereogram of an embodiment of applying device of the present utility model.
Fig. 2 represents the partial cutaway front view of the static mixer of the applying device of Fig. 1.
Fig. 3 represents the top view of the nozzle of the applying device of Fig. 1.
Fig. 4 represents the upward view of the nozzle of Fig. 3.
Fig. 5 represents the side view of the nozzle of Fig. 3.
Fig. 6 represents the A-A sectional view of the nozzle of Fig. 3.
Fig. 7 represents the B-B sectional view of the nozzle of Fig. 3.
Fig. 8 represents the front sectional view of the nozzle of Fig. 3.
Fig. 9 represents the exploded perspective view of the nozzle of Fig. 3.
Figure 10 represents the exploded side sectional view of the nozzle of Fig. 3.
Figure 11 represents the state utilizing the nozzle coating varnish shown in Fig. 6.
Description of reference numerals
1, applying device; 4, static mixer; 5, nozzle; 7, twist blade; 12, the 2nd piece (transparent component); 21, manifold; 33, expansion section.
Detailed description of the invention
One embodiment of applying device of the present utility model is described with reference to Fig. 1 ~ Figure 11.
In figure 3, be " left and right directions " (the 1st direction or width) with the left and right directions of paper, be " fore-and-aft direction " (the 2nd direction or thickness direction) with the above-below direction of paper, be " above-below direction " (the 3rd direction or injection direction) with the thick direction of paper, specifically, with the direction arrow described in Fig. 3 for benchmark.For the accompanying drawing beyond Fig. 3, also with the direction of Fig. 3 for benchmark.
In addition, in fig. 8, in order to clearly represent the relative configuration relation of manifold 21 (aftermentioned), pad 13 (aftermentioned) and Accessory Members 25 (aftermentioned), eliminate the 2nd piece 12 (aftermentioned).Further, in fig .9, in order to clearly represent pad 13, the relative configuration relation of the 1st piece 11 and the 2nd pieces 12, Accessory Members 25 is eliminated.
In FIG, this applying device 1 is the applying device for applying the varnish (describing in detail) containing particle and resin below.Applying device 1 comprises tank 2, pump 3, static mixer 4 and nozzle 5.Tank 2, pump 3, static mixer 4 and nozzle 5 are to configure successively towards the mode in downstream from the injection direction upstream side of varnish.
Tank 2 is the reservoirs for storing varnish, and it is arranged on the upper portion of applying device 1.
Pump 3 is connected with tank 2 via pipe arrangement 61, and specifically, it is configured in the rear side of tank 2.As long as pump 3 can apply pressure to static mixer 4 and make the pump of the varnish injection be stored in tank 2, do not limit especially, such as screw pump (Moineau pump) (specifically, as the commercially available pump etc. of soldier god's screw pump (ヘ イ シ Application モ ー ノ Port Application プ) (soldier god equipment company manufactures)) etc. can be listed.
Static mixer 4 configures in the mode extended along above-below direction.Static mixer 4 is configured in the downside of pump 3, and is connected with the bottom of pump 3.As static mixer 4, do not limit especially, the static mixer of the such Kenics mixer type of the 453rd page of chemical engineering brief guide that be such as documented in Japan's revision sixth version, Sulzer SMV type, Sulzer SMX type, Tray Hi-mixer type, Komax mixer type, Lightnin mixer type, Ross ISG type, Bran & Lube mixer type can be listed.Kenics mixer type shown in preferred use Fig. 2.
The static mixer 4 of Kenics mixer type comprises the straight tube 6 extended along the vertical direction and the twist blade 7 be contained in straight tube 6.
Twist blade 7 to comprise along with going towards injection direction downstream along clockwise direction (reversing to the right) turn round turnback right twist blade 8 and along with going towards injection direction downstream in the counterclockwise direction (to left handed twist) turn round the left handed twist blade 9 of turnback.Right twist blade 8 and left handed twist blade 9 are respectively equipped with multiple (being 9 in fig. 2), and alternately configure along injection direction.In addition, the ora terminalis in injection direction downstream of right twist blade 8 and engaging in the mode orthogonal when projecting along injection direction at the ora terminalis of injection direction upstream side of left handed twist blade 9.In addition, the ora terminalis at injection direction upstream side of right twist blade 8 and the ora terminalis in injection direction downstream of left handed twist blade 9 engage in the orthogonal mode when projecting along injection direction (above-below direction).
The size of static mixer 4 can suitably set, and such as, pipe range is such as more than 10mm, is preferably more than 30mm, and is such as below 400mm, is preferably below 350mm.In addition, internal diameter is such as more than 3mm, is preferably more than 5mm, and is such as below 30mm, is preferably below 15mm.In addition, the ratio of pipe range and internal diameter, as being more than 3, being preferably more than 5, and being such as less than 30, be preferably less than 25.Further, when static mixer 4 is Kenics mixer type, the length on injection direction of each right twist blade 8 and each left handed twist blade 9 is such as more than 3mm respectively, is preferably more than 5mm, and is such as below 50mm, is preferably below 30mm.
Nozzle 5 is such as slit die coating machine, and specifically, as shown in Figure 1, it is configured in the downside of static mixer 4 and is connected with the bottom of static mixer 4.Nozzle 5 is formed as the heavy wall writing board shape extended with left and right directions along the vertical direction.Nozzle 5 comprises the 1st piece 11, is configured in the 2nd piece 12 of the front side of the 1st piece 11 and the pad 13 between the 1st piece 11 and the 2nd pieces 12 in the mode relative with the 1st piece 11.
Formed by resins such as metal or acrylic resin such as such as stainless steels for 1st piece 11.From the viewpoint of durability, the 1st piece 11 is preferably formed by metal.
As shown in Figure 3 and Figure 9,1st piece 11 in the heavy wall writing board shape extended with left and right directions along the vertical direction, specifically, when overlooking and main apparent time, be formed as rectangular shape for 1st piece 11, when side-looking, the upper portion of the 1st piece 11 is formed as rectangular shape, and lower portion to be formed as along with going towards downside the general triangular shape that length in the longitudinal direction shortens.In addition, what the central portion being formed as front surface for the 1st piece 11 was recessed into rear side has underframe shape.Comprise upper wall 46a, the lower wall 46b and 1 oppose side wall 46c that are integrally constituted for 1st piece 11.
The rectangular shape of overlooking that upper wall 46a is formed as extending in left-right direction looks rectangular shape with main.In addition, as shown in Figure 6 and Figure 7, when side-looking, the upper portion shape in the form of a substantially rectangular of upper wall 46a, the lower surface 47 of lower portion is formed in the mode becoming flexure plane.Specifically, the lower surface 47 of upper wall 46a is formed as the circular shape of the downward lateral bend gradually along with going towards rear.
Lower wall 46b is arranged in the mode that the bottom with upper wall 46a is adjacent.As shown in Figure 4 and Figure 8, the rectangular shape of looking up that lower wall 46b is formed as extending in left-right direction looks rectangular shape with main.In addition, as shown in Figure 6 and Figure 7, when side-looking, the lower surface of lower wall 46b is formed as going and the inclined plane of linearly inclination downwards along with towards front side, and the upper surface 48 of lower wall 46b is formed as going and the inclined plane of linearly inclination downwards along with towards front side.The upper edge of the upper surface 48 of lower wall 46b is formed in the consecutive mode of lower ora terminalis of the lower surface 47 with upper wall 46a.
As shown in Figure 8 and Figure 9, the both ends in the lateral direction of 1 oppose side wall 46c and upper wall 46a and lower wall 46b are continuous mutually, and be formed as extending along the vertical direction overlook rectangular shape.In addition, when side-looking, the upper portion shape in the form of a substantially rectangular of sidewall 46c, lower portion to be formed as along with going towards downside the general triangular shape that length in the longitudinal direction shortens.
Further, upper wall 46a, lower wall 46b is formed as the 1st piece 11 and the concordant master of 1 oppose side wall 46c front surface separately looks substantially rectangular frame-shaped.In addition, as shown in Figure 6 and Figure 8, in the 1st piece 11, manifold 21 is formed by the inner surface (medial surface) of the lower surface 47 of upper wall 46a, the upper surface 48 and 1 oppose side wall 46c of lower wall 46b.Manifold 21 is arranged to make the varnish supplied from supply hole 20 described later expand in left-right direction.
Specifically, manifold 21 comprises inflow part 50 and outflow portion 51.
Inflow part 50 is formed by the inner surface (medial surface) of the lower surface 47 and 1 oppose side wall 46c of upper wall 46a.Inflow part 50 is formed as its opening section along left and right directions and fore-and-aft direction (orthogonal direction orthogonal with injection direction) and amasss along with (injection direction downstream) is gone and expand downward.Utilize this inflow part 50 to be separated out inflow space 52.
Outflow portion 51 is formed by the inner surface (medial surface) of the upper surface 48 and 1 oppose side wall 46c of lower wall 46b.Outflow portion 51 is formed as that its opening section along left and right directions and fore-and-aft direction (orthogonal direction orthogonal with injection direction) is long-pending to be reduced gradually along with going towards injection direction.This outflow portion 51 is utilized to be separated out outflow space 53 in the mode making outflow space 53 and be connected with inflow space 52.
This manifold 21 is utilized to be separated out manifold space.
Manifold space is formed by inflow space 52 and outflow space 53.
In addition, upper wall 46a is formed with the supply hole 20 running through upper wall 46a along the vertical direction.Supply hole 20 is formed on upper wall 46a in order to the varnish supplied from static mixer 4 (seeing figures.1.and.2) is guided to chamber 49 (described later), and is formed as substantial cylindrical shape.In addition, as shown in Figure 3, when overlooking, supply hole 20 is arranged on the substantially central portion in the lateral direction of upper wall 46a.In addition, as shown in Figure 6, the bottom of supply hole 20 to bend and at lower surface 47 opening of upper wall 46a in lower side direction diagonally forward.
In addition, as shown in Figure 8, upper wall 46a and 1 oppose side wall 46c are formed carry out the 1st fixing hole 28 of boring a hole towards rear from the front surface of upper wall 46a and the front surface of 1 oppose side wall 46c.1st fixing hole 28 with the mutual empty standard width of a room in an old-style house every mode be provided with multiple.Specifically, the 1st fixing hole 28 is to separate the front surface that equally spaced mode is formed at upper wall 46a in left-right direction.In addition, the 1st fixing hole 28 is to separate the front surface that equally spaced mode is formed at 1 oppose side wall 46c along the vertical direction.
Further, as shown in Figure 5 and Figure 8,1 oppose side wall 46c is formed with the 2nd fixing hole 29 running through 1 oppose side wall 46c in left-right direction.2nd fixing hole 29 is arranged on the position be connected with inflow space 52 (with reference to Fig. 6) in sidewall 46c.
Further, as shown in Figure 7 and Figure 8, manifold 21 is provided with Accessory Members 25.
Accessory Members 25 is provided with two in the mode at separated from each other interval in left-right direction in the upside (injection direction upstream side) of manifold 21 part.
As shown in the dotted line of Fig. 3 and Fig. 7, each Accessory Members 25 overlooks rectangular shape in what extend in left-right direction, and the lateral surface in the lateral direction of each Accessory Members 25 is formed as the flat condition extended along the vertical direction.In addition, Accessory Members 25 is in side-looking fan-shaped, and its lower surface is formed as tabular surface, and its upper surface is formed as the circular shape of the downward lateral bend gradually along with going towards rear.As shown in the thick line of Fig. 8 and the shade of fine rule, Accessory Members 25 is formed as main and looks general triangular shape (specifically, right-angle triangle).In addition, the lower surface of two Accessory Members 25 is formed as rolling oblique inclined plane in main apparent time downwards along with going outside left and right directions, and the lower surface of two Accessory Members 25 configures in mode relative to each other in the lateral direction.
In addition, as shown in Figure 7, Accessory Members 25 is formed when projecting with left and right directions along the vertical direction than the ledge that the 1st piece of 11 slightly forward side is given prominence to.
As shown in Figure 7 and Figure 8, two external end edges in the lateral direction of the lower surface of Accessory Members 25 configure in the mode overlapping with the lower ora terminalis of the lower surface 47 of upper wall 46a when projecting along the longitudinal direction.In addition, the interior ora terminalis in the lateral direction of the lower surface of Accessory Members 25 is configured in outside the left and right directions two of the bottom of supply hole 20 adjacently with and the mode making supply hole 20 expose and supply hole 20 adjacent with the both ends in the lateral direction of supply hole 20.
By this Accessory Members 25 is installed on manifold 21, thus the length be formed in the lateral direction is gone and expansion section 33 elongated gradually along with towards downside in the inflow space 52 of chamber 49.
Expansion section 33 to be formed as centered by supply hole 20 and its length in the lateral direction along with going and roughly inverted v-shaped shape elongated gradually downward.
2nd piece 12 is the transparent components formed by transparent materials such as the transparent resins such as such as acrylic resin (specifically, polymethyl methacrylate), silicone resin.
As shown in Figure 9, the 2nd piece 12 in the writing board shape that extends in left-right direction, its bottom to be formed as along with going towards downside the general triangular shape that length in the longitudinal direction shortens.In addition, the 2nd piece 12 is formed in the mode overlapping with the 1st piece 11 when projecting along the longitudinal direction.The upper surface of the 2nd piece 12 and two sides are formed concordant with the upper surface of the 1st piece 11 and two sides, and in addition, when projecting along the longitudinal direction, the bottom of the bottom of the 2nd piece 12 and the 1st piece 11 is configured in same position.
In addition, although not shown, multiple 1st fixing hole 28 (with reference to Fig. 8) is formed with the configuration identical with the 1st piece 11 in main apparent time with identical size but on the 2nd piece 12.
Pad 13 is formed by such as identical with the 1st piece 11 material.Pad 13 is thin plates that the master opened wide to downside looks roughly reverse U shape shape.As the shade of the fine rule with reference to Fig. 8, pad 13 in the mode overlapping with the front surface of the front surface of upper wall 46a and 1 oppose side wall 46c when projecting along the longitudinal direction between the 1st piece 11 and the 2nd pieces 12.
, although not shown, but be formed with multiple 1st fixing hole 28 with the configuration identical with the 1st piece 11 in main apparent time with identical size on pad 13 in addition.
Next, the assembling of nozzle 5 is described with reference to Fig. 9 and Figure 10.
First, prepare respectively the 1st piece 11, Accessory Members 25, pad 13 and the 2nd piece 12.
Then, Accessory Members 25 is installed on the manifold 21 of the 1st piece 11, and pad 13 is configured at the front surface of upper wall 46a and the front surface of 1 oppose side wall 46c.
Specifically, after the inflow part 50 Accessory Members 25 being embedded into manifold 21, by (not shown for not shown fixed component, such as screw element, bolt etc.) to be inserted in the 2nd fixing hole 29 (with reference to Fig. 5 and Fig. 8) and to make this fixed component arrive Accessory Members 25, thus, Accessory Members 25 is fixed on manifold 21.
In addition, pad 13 is made to contact with the front surface of upper wall 46a and the front surface of 1 oppose side wall 46c respectively.
Then, the rear surface of the 2nd piece 12 is made to contact with the front surface of pad 13 and the front surface of Accessory Members 25 respectively.Then, not shown fixed component is inserted into the 1st piece 11, is fixed in the 1st fixing hole 28 (with reference to Fig. 8) of pad 13 and the 2nd piece 12.Thus, utilize the 1st piece of 11 and the 2nd pieces of 12 holding shims 13, assembling nozzle 5.
Thus, as shown in Figure 6, in nozzle 5, be formed with the chamber 49 be separated out by the rear surface of the manifold 21 of the 1st piece 11, the medial surface of pad 13 and the 2nd piece 12.
Meanwhile, the slit 56 be separated out by the rear surface of the front surface of the lower wall 46b of the 1st piece 11, the medial surface of pad 13 and the 2nd piece 12 is formed.As with reference to Fig. 8, slit 56 overlooks rectangular shape opening with what extend in left-right direction, and as shown in Figure 6, slit 56 is with the side-looking rectangular shape opening extended along the vertical direction.
In addition, as shown in Figure 4 and Figure 6, the bottom (jet) of slit 56 offers gap 57.Gap 57 is formed as the jet of the varnish of the rectangular shape slenderly extended in the lateral direction when looking up.
In addition, the lower wall 46b of slit 56, pad 13 and the 2nd piece 12 will be separated out as injection portion 23.
Further, the lower surface of bottom of lower wall 46b of the 1st piece 11 and the lower surface of the bottom of the 2nd piece 12 are tabular surface and by as scraper 26.
The size of nozzle 5 suitably can set according to the shape of the physical property of varnish (comprising viscosity), film 60 (with reference to Figure 11) and/or thickness, is not particularly limited.The width (length in the lateral direction) of nozzle 5 is such as more than 30mm, is preferably more than 50mm, and is such as below 500mm, is preferably below 200mm.In addition, the internal diameter of supply hole 20 is such as more than 2mm, is preferably more than 5mm, and is such as below 30mm, is preferably below 15mm.In addition, the width (length in the lateral direction) in chamber 49, slit 56 and gap 57 is such as more than 10mm, is preferably more than 30mm, and be such as below 450mm, preferably below 150mm.In addition, the length in the vertical direction of inflow space 52 is such as more than 3mm, be preferably more than 5mm, and be such as below 80mm, be preferably below 50mm, the length in the longitudinal direction of inflow space 52 is such as more than 3mm, is preferably more than 5mm, and be such as below 50mm, be preferably below 30mm.The length in the vertical direction of outflow space 53 is such as more than 3mm, is preferably more than 5mm, and is such as below 80mm, is preferably below 50mm.
In addition, the width (length in the lateral direction) of Accessory Members 25 is such as more than 5mm, is preferably more than 15mm, and is such as below 200mm, is preferably below 70mm.In addition, the length in the vertical direction of Accessory Members 25 is such as more than 3mm, is preferably more than 5mm, and is such as below 80mm, is preferably below 50mm.In addition, the length in the longitudinal direction of Accessory Members 25 is such as more than 3mm, is preferably more than 5mm, and is such as below 50mm, is preferably below 30mm.
The length in the longitudinal direction of slit 56 is in fact all identical with the length in the longitudinal direction of pad 13 with the length in the longitudinal direction in gap 57 (jet), be such as more than 0.1mm, be preferably more than 0.5mm, and be such as below 3mm, be preferably below 2mm.
In addition, as shown in Figure 1, in this applying device 1, with pump 3 be adjacent to be provided with in the upside of pump 3 for make nozzle 5 can along the longitudinal direction, the mobile device 55 of left and right directions and/or above-below direction movement.
Then, the method using this applying device 1 to apply varnish is described with reference to Fig. 1 and Figure 11.
In the method, first, varnish is prepared.
Varnish contains particle as essential component and resin.
As particle, suitably can set according to the purposes of film and object, such as fluorophor, filler can be listed.
Fluorophor has wavelength convert function, can list the yellow fluorophor that such as blue light can be converted to sodium yellow, the red-emitting phosphors etc. that blue light can be converted to red light.
As yellow fluorophor, can list such as (Ba, Sr, Ca)
2siO
4: Eu, (Sr, Ba)
2siO
4: silicate phosphor, the such as Y such as Eu (barium orthosilicate (BOS))
3al
5o
12: Ce (YAG (yttrium-aluminium-garnet): Ce), Tb
3al
3o
12: Ce) etc. Ce (TAG (terbium aluminium garnet): there is the nitrogen oxide fluorophor etc. such as carbuncle type fluorophor, such as the Ca-α-SiAlON of garnet crystal structure.
As red-emitting phosphors, such as CaAlSiN can be listed
3: Eu, CaSiN
2: the nitride phosphors etc. such as Eu.
As the shape of fluorophor, such as spherical, tabular, needle-like etc. can be listed.From the viewpoint of mobility, preferably list spherical.
The mean value of the maximum length of fluorophor (when for being its average grain diameter spherical) is such as more than 0.1 μm, is preferably more than 1 μm, and is such as less than 200 μm, be also preferably less than 100 μm.
The proportion of fluorophor is such as more than 2.0, and is such as less than 9.0.
Fluorophor can be used singly or in combination.
Relative to 100 mass parts resins, the mixing ratio of fluorophor is such as more than 0.1 mass parts, and being preferably more than 0.5 mass parts, such as, is below 80 mass parts, is also preferably below 50 mass parts.
Filler is toughness in order to improve film and is engaged in varnish, can list the inorganic particles such as the organic fine particles such as such as organic silicon granule, such as silica, talcum, aluminium oxide, aluminium nitride, silicon nitride.
The proportion of filler is such as more than 0.5, and is such as less than 7.0.
The mean value of the maximum length of filler (when for being its average grain diameter spherical) is such as more than 0.1 μm, is preferably more than 0.5 μm, and is such as less than 200 μm, be also preferably less than 100 μm.
Filler can be used singly or in combination.
Relative to 100 mass parts resins, the mixing ratio of filler is such as more than 0.1 mass parts, is preferably more than 0.5 mass parts, and is such as below 70 mass parts, is also preferably below 50 mass parts.
Mixing ratio when combinationally using fluorophor and filler is as follows: relative to 100 mass parts resins, the total amount of fluorophor and filler is such as more than 0.1 mass parts, being preferably more than 0.5 mass parts, such as, is below 80 mass parts, is also preferably below 60 mass parts.
As resin, the curable resins such as such as silicone resin, epoxy resin, polyimide resin, phenolic resins, urea resin, melmac and unsaturated polyester resin can be listed.
In addition, as resin, such as polyolefin (such as, polyethylene also can be listed, polypropylene, ethylene-propylene copolymer etc.), acrylic resin (such as, polymethyl methacrylate etc.), polyvinyl acetate, vinyl-vinyl acetate copolymer, polyvinyl chloride, polystyrene, polyacrylonitrile, polyamide, Merlon, polyformaldehyde, PETG, polyphenylene oxide (poly (phenylene oxide)), polyphenylene sulfide (polyphenylene sulfide), polysulfones, polyether sulfone, polyether-ether-ketone (polyetheretherketone), polyarylsulfone (PAS) (polyarylsulfone), TPI, TPU, polyamine group BMI (polyamino-bis-mieimide), polyamide-imides, PEI (polyetherimide), Bismaleimide Triazine (bismaleimide-triazine) resin, polymethylpentene (polymethylpentene), fluoride resin, liquid crystal polymer, olefin-vinyl alcohol copolymer, ionic bond, polyarylate (polyarylate), acrylonitrile ethylene styrene copolymer, the thermoplastic resin such as acrylonitrile-butadiene-styrene copolymer and acrylonitritrile-styrene resin.
As resin, preferably list curable resin, more preferably list curability silicone resin.
As curability silicone resin, the such as silicone resin etc. such as 2 stage solidification type silicone resins, 1 stage solidification type silicone resin can be listed.
2 stage solidification type silicone resins have the reaction mechanism in 2 stages, be in the reaction in the 1st stage B-stage (semi-solid preparation) and in the reaction in the 2nd stage the curability silicone resin of C staged (completely solidify).
In addition, B-stage is that 2 stage solidification type silicone resins are in the state between A stage and completely crued C stage dissolving in solvent, be solidification and gelation only carry out little by little, in a solvent can be swelling but can not dissolve completely, to be softened by heating but can not the state of melting.
1 stage solidification type silicone resin has the reaction mechanism in 1 stage, is completely crued curability silicone resin in the reaction in the 1st stage.
In addition, as curability silicone resin, the Thermocurable silicone resin such as solidified by heating, the active energy ray-curable silicone resin etc. such as solidified by irradiating active energy ray (such as, ultraviolet, electric wire etc.) can be listed.Preferably list Thermocurable silicone resin.
The proportion of resin such as than the light specific gravity of fluorophor and/or filler, specifically, such as, is more than 0.5, and is such as less than 2.0.
Relative to varnish, the mixing ratio of resin is such as more than 0.1 quality %, is preferably more than 0.5 quality %, and such as being less than 100 quality %, is preferably below 99.5 quality %.
In addition, in varnish, the composition arbitrarily such as solvent, additive can be coordinated as required in the proper ratio.As solvent, the siloxanes etc. such as the aromatic hydrocarbon such as the aliphatic hydrocarbons such as such as hexane, such as dimethylbenzene, such as vinyl methyl annular siloxane, two terminal ethylenyl groups dimethyl silicone polymers can be listed.
As additive, the surface conditioners etc. such as such as dispersant, silane coupler and levelling agent can be listed.
By above-mentioned each components matching is carried out being uniformly mixed preparing varnish.
The viscosity of varnish at 25 DEG C and under an atmospheric condition is such as more than 1000mPas, is preferably more than 4000mPas, and be such as below 1000000mPas, preferably below 100000mPas.In addition, viscosity is by the temperature of varnish being adjusted to 25 DEG C and using E type cone and plate viscometer to measure with 99 turns per second.
Then, the varnish prepared is put in tank 2.
Extra preparation base material 54.
Base material 54 is formed as sheet, but its outer shape does not limit especially, such as, is formed as shown in Figure 1 overlooking rectangular shape (comprising rectangular strip, strip) etc.In addition, base material 54 configures along horizontal direction.
Base material 54 is formed as sheet by resins such as vistanex such as mylar, such as polypropylene such as such as PETGs (PET).In addition, base material 54 also can be made to be formed by such as metal.Also lift-off processing etc. can be implemented to the surface of base material 54.
Then, as with reference to Figure 11, make the injection portion 23 (gap 57) of nozzle 5 relative with base material 54, and make injection portion 23 close to base material 54.
Now, be more than the thickness of the expectation of such as film 60 (with reference to Figure 10) or such as identical with the thickness of the expectation of film 60 size by the length setting in the vertical direction between scraper 26 with base material 54, specifically, such as be set as more than 10 μm, be preferably set to more than 30 μm, and be such as set as less than 3000 μm, be preferably set to less than 2800 μm.
Then, pump 3 is driven, and utilize mobile device 55 that nozzle 5 is forwards moved horizontally.
Now, by the driving of pump 3, varnish is made to arrive static mixer 4 from tank 2 via pump 3.So, the particle in varnish and resin are mixed equably, as shown in Figure 11 varnish are guided in chamber 49 via supply hole 20 on one side.
So, make varnish flow into inflow space 52, in expansion section 33, as with reference to Fig. 8, varnish is expanded in left-right direction gradually, and flows out to outflow space 53 under the driving of pump 3 and/or the effect of gravity.Then, in outflow space 53, as shown in Figure 6, varnish is constriction in the longitudinal direction, flows downwards and arrives slit 56 on one side.Afterwards, varnish sprays towards base material 54 from gap 57.
As shown in figure 11, the thickness being ejected into the varnish on base material 54 can be adjusted by the scraper 26 of the 1st of the nozzle 5 of forwards movement pieces 11.
Afterwards, make varnish-drying as required, thus form film 60.
In addition, by varnish being intermittently coated on base material 54, film 60 can being formed with one chip, or also can be, by being sprayed to base material 54 continuously by varnish, film 60 can be formed with continous way.In addition, afterwards, also can utilize the sharp processings such as cutting that the film 60 of continous way is formed as one chip.
Afterwards, as required, when resin contains curable resin, heat, active energy ray etc. is utilized to implement solidification process.Thus, the film 60 of solidification rear (or after semi-solid preparation) is formed.
In addition, when resin contains thermoplastic resin, applying device 1 arranges heater, carry out heating and make resin melting or softening, while implement above-mentioned process.
Further, in this applying device 1, static mixer 4 can be utilized to stir the varnish be supplied to before nozzle 5.Therefore, it is possible to guarantee the uniformity of particle in varnish and resin.
In addition, in this applying device 1, by the varnish of manifold 21 in expansion section 33 along with going towards downside (injection direction downstream) (the 1st direction) outer expandable gradually in the lateral direction.Therefore, it is possible to prevent the jet flow of varnish from becoming slow and produce the delay of varnish.Its result, can eliminate the inhomogeneities of the particle in varnish in manifold 21.Thus, the uniformity of the particle in obtained film can be guaranteed fully.
In addition, in manifold 21, compared with outflow portion 51, the jet flow of the above-mentioned varnish in inflow part 50 easily becomes slow, the delay of the varnish that easy generation causes thus.
But, in this applying device 1, owing to being provided with expansion section 33 in inflow part, therefore, it is possible to prevent the jet flow of above-mentioned varnish from becoming slow, thus the delay of varnish can be prevented.
In addition, as long as the quantity of the twist blade 7 in static mixer 4 is multiple, do not limit especially, be preferably more than 6 (specifically, the quantity of left handed twist blade 9 is more than 3, and the quantity of right twist blade 8 is more than 3), and be such as less than 30 (specifically, the quantity of left handed twist blade 9 is less than 15, and the quantity of right twist blade 8 is less than 15).In this applying device 1, because static mixer 4 has the twist blade 7 of more than 6, therefore, it is possible to guarantee the uniformity of particle in varnish and resin further fully.
In the explanation of Fig. 8, Accessory Members 25 is configured to load and unload relative to manifold 21, although not shown, but also can is, such as, Accessory Members 25 and manifold 21 are integrally constituted.Preferably Accessory Members 25 is configured to load and unload relative to manifold 21.Adopt such applying device 1, the Accessory Members 25 of intended shape can be replaced by according to the characteristic of varnish.Specifically, the inclination angle of the lower surface (inclined plane) of Accessory Members 25 is changed according to the viscosity of varnish.Specifically, according to the kind of the kind of particle, mixing ratio, shape, average grain diameter, resin, mixing ratio and viscosity etc., that is change the inclination angle of (inclined plane) of above-mentioned Accessory Members 25 according to the prescription of varnish, thus the delay of above-mentioned varnish can be prevented simply.
In addition, be set as transparent component by the 2nd piece 12, but also can be, such as, be set as the 2nd piece 12 the opaque component be made up of metal.Preferably be set as transparent component by the 2nd piece 12.Adopt such applying device 1, the varnish that can pass through in the chamber 49 comprising expansion section 33 via the 2nd piece of 12 visualizations as transparent component, therefore, it is possible to check the state of the particle in varnish simply.
In addition, in order to confirm the delay of varnish in expansion section 33, be not limited to above-mentioned the 2nd piece 12 that is made up of transparent material, also can be, such as, in the 2nd piece 12, the part relative with expansion section 33 is made (such as, window portion) formed by transparent material, the part beyond this part is set as opaque component.
In addition, in the embodiment of figure 1, nozzle 5 is moved relative to base material 54, as long as but such as make base material 54 and nozzle 5 relative movement, although not shown, but base material 54 also can be made to move relative to nozzle 5.
In the above description, to make gap 57 mode downward be provided with nozzle 5, but gap 57 such as also can be made towards side or top.
In addition, in the embodiment of figure 1, nozzle 5 is forwards moved, but moving direction is not limited thereto, such as, also can is, nozzle 5 is rearward moved.In this case, as with reference to Figure 11, utilize the scraper 26 of the 2nd piece 12 to adjust the thickness of film 60.
In addition, in the respective embodiments described above, also the processing process such as chamfer machining can be implemented to each part in static mixer 4 and/or nozzle 5.
Embodiment
Can by the numerical value in embodiment shown below and comparative example instead of the corresponding numerical value (that is, higher limit or lower limit) recorded in above-mentioned embodiment.
Embodiment 1
The preparation of varnish
To the aqueous silicone resin of 80 mass parts (the A liquid of LR7665, 1 stage solidification type silicone resin, proportion 1.0, chemical industrial company of SHIN-ETSU HANTOTAI manufactures) middle interpolation 20 mass parts organic silicon granules (ト ス パ ー Le (Tospearl) 2000B, proportion 1.32, モ メ Application テ ィ Block パ フ ォ ー マ Application ス マ テ リ ア Le ズ ジ ャ パ Application company (NIPPON RIKA KOGYOSHO CO., LTD.) manufacture), and add 15 mass parts YAG:Ce (Y-468, proportion 4.5, yellow fluorophor, ネ モ ト Le ミ マ テ リ ア Le company (Nemoto Lumi-Materials Co., Ltd.) manufacture), above-mentioned substance is uniformly mixed and has prepared varnish.
The viscosity of varnish at 25 DEG C and under an atmospheric condition is 40000mPas.
To the coating that base material carries out
As shown in Fig. 1 ~ Figure 11, prepare the applying device comprising tank, pump, static mixer, nozzle (with Accessory Members) and mobile device.Below, pattern and the size of static mixer and nozzle are shown.
Nozzle
Then, the varnish prepared is put in tank, additionally prepared the base material be made up of PET.
Then, utilizing mobile device, is that the mode of 400 μm makes the gap of nozzle relative with base material to make the length in the vertical direction between scraper with base material.
Then, pump is driven, and utilize mobile device to make nozzle forwards move horizontally 140mm.
Thus, manufactured that length is in the lateral direction 54mm, length is in the longitudinal direction 140mm, thickness is the film of 0.4mm.
Comparative example 1
In nozzle, Accessory Members is not installed, in addition, carries out similarly to Example 1 processing and having manufactured film.
Comparative example 2
In applying device, substitute static mixer and be provided with straight tube, in addition, carrying out similarly to Example 1 processing and having manufactured film.
Evaluate
From the 2nd piece of sidelong glance depending on observing the coating in embodiment 1 and comparative example 1,2 time nozzle in varnish.
Do not installing in the comparative example 1 of Accessory Members in nozzle, the thin part that YAG:Ce (yellow fluorophor) thins out can be confirmed in the upper end in space, upside and the bight at both ends in the lateral direction, in bight, the delay of varnish can be confirmed.
In comparative example 2, the inner surface that can confirm the manifold of YAG:Ce (yellow fluorophor) in the lower surface and lower side space of the Accessory Members in space, upside is thin fluid, can confirm that the concentration of the YAG:Ce (yellow fluorophor) in varnish becomes uneven such situation.
Compare with comparative example 2 with comparative example 1, in embodiment 1, do not confirm the thin part of the YAG:Ce (yellow fluorophor) in varnish, known YAG:Ce (yellow fluorophor) is even.
In addition, although provide above-mentioned utility model as illustrated embodiment of the present utility model, this is only illustrate, and should not do limited explanation.The variation of the present utility model that it will be apparent to those skilled in the art that is included in claims of the present utility model.
Utilizability in industry
Applying device can be applicable to the manufacture method of the film used in a variety of applications where.
Claims (5)
1. an applying device, it is the varnish for applying containing particle and resin, it is characterized in that,
This applying device comprises:
Static mixer, it is for stirring above-mentioned varnish; And
Nozzle, it is arranged on the injection direction downstream of above-mentioned static mixer,
Said nozzle has manifold, this manifold for making by the injected varnish of above-mentioned static mixer along 1st Directional Extension orthogonal with above-mentioned injection direction on one side,
In above-mentioned manifold, be provided with expansion section, the length on above-mentioned 1st direction of this expansion section is elongated gradually along with going towards above-mentioned injection direction downstream,
Above-mentioned particle contains the fluorophor with wavelength convert function.
2. applying device according to claim 1, is characterized in that,
Above-mentioned manifold comprises:
Inflow part, it is for flowing into for the varnish sprayed by above-mentioned static mixer, and the opening section along the orthogonal direction orthogonal with above-mentioned injection direction of this inflow part is long-pending to be expanded along with going towards above-mentioned injection direction downstream; And
Outflow portion, it is arranged on the above-mentioned injection direction downstream of above-mentioned inflow part, and for making varnish flow out from above-mentioned inflow part, the opening section along above-mentioned orthogonal direction of this outflow portion is long-pending to be reduced along with going towards above-mentioned injection direction,
Above-mentioned inflow part is located in above-mentioned expansion section.
3. applying device according to claim 1, is characterized in that,
Above-mentioned static mixer has the twist blade of more than 6 along above-mentioned injection direction, and this twist blade twists along with going towards above-mentioned injection direction.
4. applying device according to claim 1, is characterized in that,
For mark off above-mentioned expansion section, the Accessory Members that can load and unload relative to above-mentioned manifold is located at the end being positioned at above-mentioned injection direction upstream side on above-mentioned 1st direction of above-mentioned manifold.
5. applying device according to claim 1, is characterized in that,
Said nozzle has can the transparent component of varnish that passes through in above-mentioned expansion section of visualization.
Applications Claiming Priority (2)
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JP2013066024A JP5791649B2 (en) | 2013-03-27 | 2013-03-27 | Coating device |
JP2013-066024 | 2013-03-27 |
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CN201420142404.XU Division CN203853230U (en) | 2013-03-27 | 2014-03-27 | Coating device |
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CN204234272U true CN204234272U (en) | 2015-04-01 |
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CN201410119319.6A Pending CN104069982A (en) | 2013-03-27 | 2014-03-27 | Coating device |
CN201420142404.XU Expired - Fee Related CN203853230U (en) | 2013-03-27 | 2014-03-27 | Coating device |
CN201420519274.7U Expired - Fee Related CN204234272U (en) | 2013-03-27 | 2014-03-27 | Applying device |
CN201420518346.6U Expired - Fee Related CN204234279U (en) | 2013-03-27 | 2014-03-27 | Applying device |
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CN201410119319.6A Pending CN104069982A (en) | 2013-03-27 | 2014-03-27 | Coating device |
CN201420142404.XU Expired - Fee Related CN203853230U (en) | 2013-03-27 | 2014-03-27 | Coating device |
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KR (1) | KR20150135317A (en) |
CN (4) | CN104069982A (en) |
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JP6038325B2 (en) * | 2013-07-16 | 2016-12-07 | エルジー・ケム・リミテッド | Slot die coater member, movable member for slot die coater, and slot die coater for electrode production using the same |
WO2015009033A1 (en) | 2013-07-16 | 2015-01-22 | 주식회사 엘지화학 | Member for slot die coater, movable member for slot die coater, and slot die coater for producing electrode employing same |
CN107138358A (en) * | 2017-07-11 | 2017-09-08 | 苏州城邦达力材料科技有限公司 | A kind of coating machine of glue feeder and its composition |
CN107377308A (en) * | 2017-08-08 | 2017-11-24 | 河南富拓光电科技有限公司 | Slit extrusion coated head |
JP6425776B1 (en) * | 2017-08-10 | 2018-11-21 | 東レエンジニアリング株式会社 | Coating apparatus and coating method |
CN109865636B (en) * | 2019-03-06 | 2024-06-28 | 中国船舶集团有限公司第七一一研究所 | High-precision adhesive dispensing device using two-component dispensing |
KR102282253B1 (en) * | 2021-02-09 | 2021-07-27 | 안창근 | Adhesive coating apparatus for battery module replacement of electric motor vehicle |
CN113210201B (en) * | 2021-05-11 | 2022-10-28 | 浙江星煜机电科技股份有限公司 | Novel gluing machine for photovoltaic panel production and photovoltaic panel production process |
CN113798130B (en) * | 2021-10-13 | 2022-05-17 | 江苏集萃新型药物制剂技术研究所有限公司 | Integrated equipment and method for preparing and coating hot melt adhesive |
CN114653535B (en) * | 2022-03-03 | 2023-05-23 | 台州市邦盈纸品有限公司 | Coating head angle fine adjustment mechanism |
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JPH10146556A (en) * | 1996-11-18 | 1998-06-02 | Hitachi Maxell Ltd | Extrusion coater head |
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JP2001122992A (en) * | 1999-10-25 | 2001-05-08 | Hitachi Chem Co Ltd | Production of prepreg, nozzle using for producing prepreg and apparatus for producing prepregs |
JP4852808B2 (en) * | 2001-08-31 | 2012-01-11 | 大日本印刷株式会社 | Coating equipment |
JP2003145004A (en) * | 2001-11-12 | 2003-05-20 | Three Bond Co Ltd | Apparatus for detecting deviation of nozzle position and apparatus for applying material using the same |
JP3996398B2 (en) * | 2002-01-08 | 2007-10-24 | 東北リコー株式会社 | Emulsion coating apparatus and method for producing thermal stencil printing master |
JP3946526B2 (en) * | 2002-01-09 | 2007-07-18 | 富士フイルム株式会社 | Multilayer film manufacturing method and apparatus |
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JP2006102598A (en) * | 2004-10-01 | 2006-04-20 | Matsushita Electric Ind Co Ltd | Coating nozzle |
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JP2008140825A (en) * | 2006-11-30 | 2008-06-19 | Toppan Printing Co Ltd | Skeleton spinless nozzle and resist coating apparatus with the same |
JP4872634B2 (en) * | 2006-12-05 | 2012-02-08 | パナソニック株式会社 | Adhesive applicator unit |
JP2009273997A (en) * | 2008-05-14 | 2009-11-26 | Panasonic Corp | Coating device and coating method |
JP3161694U (en) * | 2010-05-27 | 2010-08-05 | 旭有機材工業株式会社 | Coating equipment |
-
2013
- 2013-03-27 JP JP2013066024A patent/JP5791649B2/en not_active Expired - Fee Related
-
2014
- 2014-02-21 WO PCT/JP2014/054214 patent/WO2014156403A1/en active Application Filing
- 2014-02-21 KR KR1020157026624A patent/KR20150135317A/en not_active Application Discontinuation
- 2014-03-24 TW TW103110925A patent/TW201438294A/en unknown
- 2014-03-27 CN CN201410119319.6A patent/CN104069982A/en active Pending
- 2014-03-27 CN CN201420142404.XU patent/CN203853230U/en not_active Expired - Fee Related
- 2014-03-27 CN CN201420519274.7U patent/CN204234272U/en not_active Expired - Fee Related
- 2014-03-27 CN CN201420518346.6U patent/CN204234279U/en not_active Expired - Fee Related
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KR20150135317A (en) | 2015-12-02 |
JP2014188436A (en) | 2014-10-06 |
CN204234279U (en) | 2015-04-01 |
JP5791649B2 (en) | 2015-10-07 |
CN203853230U (en) | 2014-10-01 |
CN104069982A (en) | 2014-10-01 |
WO2014156403A1 (en) | 2014-10-02 |
TW201438294A (en) | 2014-10-01 |
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