CN204228866U - A kind of oled panel proving installation - Google Patents
A kind of oled panel proving installation Download PDFInfo
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- CN204228866U CN204228866U CN201420758863.0U CN201420758863U CN204228866U CN 204228866 U CN204228866 U CN 204228866U CN 201420758863 U CN201420758863 U CN 201420758863U CN 204228866 U CN204228866 U CN 204228866U
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- 238000009434 installation Methods 0.000 title description 2
- 238000002788 crimping Methods 0.000 claims abstract description 59
- 238000012360 testing method Methods 0.000 claims abstract description 41
- 238000003825 pressing Methods 0.000 claims description 42
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 238000001514 detection method Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 7
- 230000032258 transport Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 11
- 230000003028 elevating effect Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
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Abstract
本实用新型属于OLED面板检测技术领域,具体涉及一种OLED面板测试装置。它包括机架、托盘、托盘升降装置、托盘夹紧装置、托盘移动装置、搬运装置、压接治具、施压装置、对位装置、线性移动装置、端口连接装置和安装于机架上的图像信号发生器以及控制终端,托盘安放与托盘移动装置上且位于托盘升降装置顶部,托盘夹紧装置分布于托盘两侧;搬运装置位于托盘移动装置与线性移动装置之间,压接治具安装于线性移动装置的滑动平台上,所述对位装置位于压接治具下方,所述施压装置和端口连接装置均设置于线性移动装置一侧。本实用新型实现对OLED面板进行点屏测试,整个过程自动化程度高,操作简单,测试效率高。
The utility model belongs to the technical field of OLED panel detection, in particular to an OLED panel testing device. It includes frame, pallet, pallet lifting device, pallet clamping device, pallet moving device, handling device, crimping fixture, pressure applying device, alignment device, linear moving device, port connection device and the Image signal generator and control terminal, the tray is placed on the tray moving device and located on the top of the tray lifting device, the tray clamping device is distributed on both sides of the tray; the handling device is located between the tray moving device and the linear moving device, and the crimping fixture is installed On the sliding platform of the linear moving device, the alignment device is located under the crimping jig, and the pressure applying device and the port connection device are both arranged on one side of the linear moving device. The utility model realizes point-screen testing of the OLED panel, and the whole process has high degree of automation, simple operation and high testing efficiency.
Description
技术领域technical field
本实用新型属于OLED面板检测技术领域,具体涉及一种OLED面板测试装置。The utility model belongs to the technical field of OLED panel detection, in particular to an OLED panel testing device.
背景技术Background technique
OLED面板显示器已经逐渐遍及人们的生活中,随着电子设备的发展和不断的创新,消费者对OLED面板的要求也越来越高。因此,在OLED面板的生产过程中需要对其进行点屏测试,以满足消费者的需求。现有的OLED面板点屏测试装置,其压接、对位、连接等过程都需要依靠人工手动操作,测试效率低,测试过程复杂、繁琐,而且在OLED面板压接时容易出现压接不良,影响后续测试工作。OLED panel displays have gradually pervaded people's lives. With the development and continuous innovation of electronic equipment, consumers have higher and higher requirements for OLED panels. Therefore, in the production process of the OLED panel, it is necessary to conduct a point-screen test to meet the needs of consumers. The existing OLED panel point-screen test device requires manual operations for crimping, alignment, and connection. The test efficiency is low, the test process is complicated and cumbersome, and crimping failure is prone to occur when OLED panels are crimped. Affect subsequent testing work.
实用新型内容Utility model content
本实用新型的目的就是为了解决上述背景技术存在的不足,提供一种操作简单、测试效率高的OLED面板测试装置。The purpose of the present utility model is to provide an OLED panel testing device with simple operation and high testing efficiency in order to solve the above-mentioned deficiencies in the background technology.
本实用新型采用的技术方案是:一种OLED面板测试装置,包括机架和托盘,所述机架上设有:The technical scheme adopted by the utility model is: an OLED panel testing device, including a frame and a tray, and the frame is provided with:
托盘升降装置,用于对托盘进行升降控制;Pallet lifting device, used to lift and control the pallet;
托盘夹紧装置,用于对堆叠托盘进行抓取;Pallet clamping device for grabbing stacked pallets;
托盘移动装置,用于将载有待测OLED面板的单个托盘运送至搬运装置的工作区域;The pallet moving device is used to transport a single pallet carrying the OLED panel to be tested to the working area of the handling device;
搬运装置,用于将待测OLED面板运送至压接治具上;The handling device is used to transport the OLED panel to be tested to the crimping fixture;
施压装置,用于对待测OLED面板的压接施加压力;The pressure applying device is used to apply pressure to the crimping of the OLED panel to be tested;
对位装置,用于采集待测OLED面板的对位信息;Alignment device, used to collect the alignment information of the OLED panel to be tested;
线性移动装置,用于运送压接治具;Linear moving device for transporting crimping fixtures;
端口连接装置,用于实现图像信号发生器与待测OLED面板之间的连接;A port connection device for realizing the connection between the image signal generator and the OLED panel to be tested;
图像信号发生器,用于产生电信号对待测OLED面板进行点屏测试;An image signal generator, which is used to generate an electrical signal to perform a point-screen test on the OLED panel to be tested;
控制终端,用于控制托盘升降装置、托盘夹紧装置、托盘移动装置、搬运装置、施压装置、对位装置、线性移动装置和端口连接装置的工作状态;The control terminal is used to control the working status of the pallet lifting device, pallet clamping device, pallet moving device, handling device, pressure applying device, alignment device, linear moving device and port connection device;
所述压接治具安装于线性移动装置的滑动平台上,用于对待测OLED面板进行压接;The crimping fixture is installed on the sliding platform of the linear moving device, and is used for crimping the OLED panel to be tested;
所述托盘安放于托盘移动装置上且位于托盘升降装置顶部,所述托盘夹紧装置分布于托盘两侧;所述搬运装置位于托盘移动装置与线性移动装置之间,所述对位装置位于压接治具下方,所述施压装置和端口连接装置均设置于线性移动装置一侧。The pallet is placed on the pallet moving device and located on the top of the pallet lifting device, the pallet clamping device is distributed on both sides of the pallet; the handling device is located between the pallet moving device and the linear moving device, and the alignment device is located Below the jig, the pressure applying device and the port connecting device are both arranged on one side of the linear moving device.
进一步地,所述压接治具包括支撑板、第一PCB板、压接装置、OLED面板放置板和柔性电路板,所述第一PCB板和OLED面板放置板分别固定于支撑板两侧,所述压接装置安装于支撑板上位于第一PCB板与OLED面板放置板之间;所述压接装置包括支架、压杆和压块,所述压杆中部与支架铰接,所述压杆一端凸出于支架一侧、另一端上表面与压块内部的横轴底部接触,所述压块安装于支架另一侧可在压杆作用下沿支架上下滑动,所述压块底部边缘设有压头;所述柔性电路板固定于压块底部,柔性电路板一端与第一PCB板电连接、另一端与压头相连,所述支撑板上位于压头底部的部位开有孔槽,孔槽内设有透明结构,透明结构为透明的玻璃条。Further, the crimping fixture includes a support board, a first PCB board, a crimping device, an OLED panel placement board and a flexible circuit board, and the first PCB board and the OLED panel placement board are respectively fixed on both sides of the support board, The crimping device is installed on the support plate between the first PCB board and the OLED panel placement board; the crimping device includes a bracket, a pressing bar and a pressing block, the middle part of the pressing bar is hinged with the bracket, and the pressing bar One end protrudes from one side of the support, and the upper surface of the other end is in contact with the bottom of the horizontal axis inside the press block. The press block is installed on the other side of the support and can slide up and down the support under the action of the press bar. The bottom edge of the press block is set There is an indenter; the flexible circuit board is fixed on the bottom of the pressing block, one end of the flexible circuit board is electrically connected to the first PCB board, and the other end is connected to the indenter, and a hole is opened on the support plate at the bottom of the indenter. A transparent structure is arranged in the hole groove, and the transparent structure is a transparent glass strip.
进一步地,所述支架一侧下端设有第一横板,支架另一侧上端设有第二横板,压杆凸出于支架一侧的一端底面与第一横板顶面之间设有第一压簧,所述压块中部凸出于其两侧顶面伸入第二横板之间,压块两侧顶面与第二横板底面之间设有第二压簧。Further, the lower end of one side of the support is provided with a first horizontal plate, the upper end of the other side of the support is provided with a second horizontal plate, and the bottom surface of one end protruding from one side of the support and the top surface of the first horizontal plate is provided with a The first compression spring, the middle part of the pressure block protrudes from the top surface on both sides and extends between the second horizontal plates, and the second compression spring is arranged between the top surfaces on both sides of the pressure block and the bottom surface of the second horizontal plate.
进一步地,所述压接装置包括多个压杆和多个压块,所述多个压杆分别与多个压块相配合安装于支架上,所述多个压块底部均设有柔性连接板,多个柔性连接板均与第一PCB板连接。Further, the crimping device includes a plurality of pressing rods and a plurality of pressing blocks, and the plurality of pressing rods are respectively matched with the plurality of pressing blocks and installed on the bracket, and the bottoms of the plurality of pressing blocks are all provided with flexible connections board, a plurality of flexible connecting boards are all connected to the first PCB board.
进一步地,所述对位装置包括固定板、多轴微调装置和CCD相机及棱镜装置,所述固定板上设有电动移动装置,所述多轴微调装置安装于电动移动装置的滑块上,所述CCD相机及棱镜装置固定于多轴微调装置的顶部侧面,所述固定板上固定有支撑架,支撑架顶部设有光源,所述光源位于CCD相机及棱镜装置的一侧与CCD相机及棱镜装置高度相同。Further, the alignment device includes a fixed plate, a multi-axis fine-tuning device, a CCD camera and a prism device, the fixed plate is provided with an electric moving device, and the multi-axis fine-tuning device is installed on the slider of the electric moving device, The CCD camera and the prism device are fixed on the top side of the multi-axis fine-tuning device, a support frame is fixed on the fixed plate, and a light source is provided on the top of the support frame, and the light source is positioned at one side of the CCD camera and the prism device to be connected with the CCD camera and the prism device. The prisms have the same height.
进一步地,所述固定板上间隔设有多个电动移动装置,所述多个电动移动装置的滑块的行进方向位于同一直线上,多个电动移动装置的滑块上分别安装多轴微调装置,多个多轴微调装置顶部的CCD相机及棱镜装置沿滑块的行进方向相对布置。Further, a plurality of electric moving devices are arranged at intervals on the fixed plate, the moving directions of the sliders of the plurality of electric moving devices are on the same straight line, and multi-axis fine-tuning devices are respectively installed on the sliders of the plurality of electric moving devices , the CCD cameras and prism devices on the top of multiple multi-axis fine-tuning devices are arranged oppositely along the moving direction of the slider.
进一步地,所述端口连接装置包括底座、PCB板支撑座、推力装置、第二PCB板和导向柱,所述推力装置固定于底座顶部,所述第二PCB板安装于PCB板支撑座的底板上,所述推力装置的活塞杆端部与PCB板支撑座的前立板相连,所述导向柱通过轴承安装于底座上,所述导向柱端部与前立板固定连接。Further, the port connection device includes a base, a PCB board support seat, a thrust device, a second PCB board and a guide column, the thrust device is fixed on the top of the base, and the second PCB board is installed on the bottom plate of the PCB board support seat Above, the end of the piston rod of the thrust device is connected to the front vertical plate of the PCB support seat, the guide column is installed on the base through a bearing, and the end of the guide column is fixedly connected to the front vertical plate.
进一步地,所述夹紧装置包括对称布置在托盘两侧的两个支座,所述两个支座顶部分别固定有推动装置,两个推动装置相对布置,所述两个推动装置相对的一侧分别设有折板,两个折板配合形成夹板装置。Further, the clamping device includes two supports symmetrically arranged on both sides of the tray, pushing devices are respectively fixed on the tops of the two supports, the two pushing devices are arranged opposite to each other, and one of the two pushing devices opposite The sides are respectively provided with folded plates, and the two folded plates cooperate to form a splint device.
进一步地,所述托盘移动装置包括电机、皮带、轮轴、传送带和支撑框架,所述电机通过皮带驱动轮轴旋转,所述传送带套在轮轴上,所述支撑框架支撑在传送带底部,所述托盘安放于支撑框架上。Further, the pallet moving device includes a motor, a belt, a wheel shaft, a conveyor belt and a support frame, the motor drives the wheel shaft to rotate through the belt, the conveyor belt is sleeved on the wheel shaft, the support frame is supported at the bottom of the conveyor belt, and the tray is placed on the support frame.
更进一步地,所述搬运装置为机械手,机械手端部安装有吸盘。Furthermore, the conveying device is a manipulator, and a suction cup is installed at the end of the manipulator.
本实用新型通过控制终端控制压接、对位、连接等装置的工作状态,获各设备的检测信息,实现对OLED面板进行点屏测试控制,整个过程自动化程度高,操作简单,测试效率高。The utility model controls the working status of crimping, alignment, connection and other devices through the control terminal, obtains the detection information of each device, and realizes the point-screen test control of the OLED panel. The whole process has high automation, simple operation and high test efficiency.
本实用新型压接装置上的压杆与压块相配合,对柔性电路板和OLED面板进行压接,压杆与压块形成类似杠杆的形式,结构简单,操作方便,压接均匀、稳定。The pressing bar and the pressing block on the crimping device of the utility model cooperate to crimp the flexible circuit board and the OLED panel, and the pressing bar and the pressing block form a form similar to a lever, with simple structure, convenient operation, uniform and stable crimping.
本实用新型对位装置采用CCD相机及棱镜装置检测对位信息,效率高;同时将CCD相机及棱镜装置通过多轴微调装置安装于电动移动装置上,多轴微调装置根据OLED面板的尺寸对CCD相机及棱镜装置进行微调,保证检测信息更准确;电动移动装置具有较大的行程,可使CCD相机及棱镜装置在较大范围内移动,对不同尺寸OLED面板的对位都能够进行检测,可以大规模的应用于检测流水线上的检测。The alignment device of the utility model adopts a CCD camera and a prism device to detect the alignment information, and has high efficiency; at the same time, the CCD camera and the prism device are installed on the electric moving device through a multi-axis fine-tuning device, and the multi-axis fine-tuning device adjusts the CCD according to the size of the OLED panel. The camera and prism device are fine-tuned to ensure more accurate detection information; the electric moving device has a larger stroke, which can make the CCD camera and prism device move in a larger range, and can detect the alignment of OLED panels of different sizes. Large-scale application to detection on the detection pipeline.
本实用新型端口连接装置通过气缸推动支撑座上的第一PCB板前后移动,实现信号发生器的输出端口与待测OLED面板的输入端口之间的快速准确连接和断开,结构简单,操作方便,有效提高了OLED面板的测试效率。The port connection device of the utility model pushes the first PCB board on the support seat to move back and forth through the cylinder, so as to realize the fast and accurate connection and disconnection between the output port of the signal generator and the input port of the OLED panel to be tested, with simple structure and convenient operation , effectively improving the test efficiency of the OLED panel.
附图说明Description of drawings
图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
图2为本实用新型的俯视图。Fig. 2 is a top view of the utility model.
图3为本实用新型夹紧装置的结构示意图。Fig. 3 is a structural schematic diagram of the clamping device of the present invention.
图4为本实用新型托盘移动装置的结构示意图。Fig. 4 is a structural schematic diagram of the pallet moving device of the present invention.
图5为本实用新型压接治具的俯视图。Fig. 5 is a top view of the crimping jig of the present invention.
图6为本实用新型压接装置的示意图。Fig. 6 is a schematic diagram of the crimping device of the present invention.
图7为本实用新型压接装置的剖面图。Fig. 7 is a cross-sectional view of the crimping device of the present invention.
图8为本实用新型对位装置的结构示意图。Fig. 8 is a structural schematic diagram of the alignment device of the present invention.
图9为本实用新型对位装置的俯视图。Fig. 9 is a top view of the alignment device of the present invention.
图10为本实用新型端口连接装置的结构示意图。Fig. 10 is a schematic structural diagram of the port connection device of the present invention.
图11为本实用新型端口连接装置的俯视图。Fig. 11 is a top view of the port connection device of the present invention.
图中:1-机架;2-托盘;3、托盘升降装置;4-托盘夹紧装置;4.1-支座;4.2-推动装置;4.3-折板;5-托盘移动装置;5.1-电机;5.2-皮带;5.3-轮轴;5.4-传送带;5.5-支撑框架;6-搬运装置;7-压接治具;7.1-支撑板;7.2-第一PCB板;7.3-压接装置;7.30支架;7.31-压杆;7.32-压块;7.33-压头;7.34-第一横板;7.35-第二横板;7.36第一压簧;7.37-第二压簧;7.38-固定块;7.39-横轴;7.4-透明结构;7.5-OLED面板放置板;7.51-凹槽;7.6-柔性电路板;7.7-把手;7.8-定位柱;8-施压装置;9-对位装置;9.1-固定板;9.2-连接立柱;9.3-电动移动装置;9.4-多轴微调装置;9.5-CCD相机及棱镜装置;9.6-光源;9.7-支撑架;9.8-连接板;10-线性移动装置;11-端口连接装置;11.1-底座;11.2-PCB板支撑座;11.21-底板;11.22-前立板;11.3-推力装置;11.4-第二PCB板;11.5-导向柱;11.6-轴承;11.7-连接块;12-图像信号发生器;13-控制终端。In the figure: 1-frame; 2-tray; 3. pallet lifting device; 4-tray clamping device; 4.1-support; 4.2-pushing device; 4.3-folding plate; 5-tray moving device; 5.1-motor; 5.2-belt; 5.3-axle; 5.4-conveyor belt; 5.5-support frame; 6-handling device; 7-crimping fixture; 7.1-support plate; 7.2-first PCB board; 7.31-pressure rod; 7.32-pressure block; 7.33-pressure head; 7.34-first horizontal plate; 7.35-second horizontal plate; 7.36 first compression spring; 7.37-second compression spring; 7.38-fixed block; Shaft; 7.4-transparent structure; 7.5-OLED panel placement board; 7.51-groove; 7.6-flexible circuit board; 7.7-handle; ;9.2-connection column; 9.3-electric moving device; 9.4-multi-axis fine-tuning device; 9.5-CCD camera and prism device; 9.6-light source; Connection device; 11.1-base; 11.2-PCB board support seat; 11.21-bottom plate; 11.22-front vertical plate; 11.3-thrust device; 11.4-second PCB board; 11.5-guiding column; 11.6-bearing; 12-image signal generator; 13-control terminal.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步的详细说明,便于清楚地了解本实用新型,但它们不对本实用新型构成限定。The utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments to facilitate a clear understanding of the utility model, but they do not limit the utility model.
如图1、图2所示,本实用新型的测试装置包括机架1、托盘2、托盘升降装置3、托盘夹紧装置4、托盘移动装置5、搬运装置6、压接治具7、施压装置8、对位装置9、线性移动装置10、端口连接装置11和安装于机架1上的图像信号发生器12以及控制终端13,其中,所述托盘升降装置3、托盘夹紧装置4、托盘移动装置5、搬运装置6、施压装置8、对位装置9、线性移动装置10和端口连接装置11均固定在机架1上且分别与控制终端13电连接,由控制终端13控制其各自的动作状态;所述托盘2安放与托盘移动装置5上且位于托盘升降装置3顶部,所述托盘夹紧装置4分布于托盘2两侧;所述搬运装置6位于托盘移动装置5与线性移动装置10之间,所述压接治具7安装于线性移动装置10的滑动平台上,所述对位装置9位于压接治具7下方,所述施压装置8和端口连接装置11均设置于线性移动装置10一侧,所述图像信号发生器12的输出端与端口连接装置11的输入端电连接。其中,线性移动装置10具体是指一种线性电机。As shown in Figure 1 and Figure 2, the test device of the present invention includes a frame 1, a tray 2, a tray lifting device 3, a tray clamping device 4, a tray moving device 5, a handling device 6, a crimping jig 7, a Pressing device 8, alignment device 9, linear moving device 10, port connection device 11, image signal generator 12 and control terminal 13 installed on the frame 1, wherein the pallet lifting device 3, pallet clamping device 4 , pallet moving device 5, handling device 6, pressure applying device 8, alignment device 9, linear moving device 10 and port connection device 11 are all fixed on the frame 1 and electrically connected to the control terminal 13 respectively, controlled by the control terminal 13 Their respective action states; the tray 2 is placed on the tray moving device 5 and is located at the top of the tray lifting device 3, and the tray clamping device 4 is distributed on both sides of the tray 2; the handling device 6 is located between the tray moving device 5 and Between the linear moving devices 10, the crimping fixture 7 is installed on the sliding platform of the linear moving device 10, the alignment device 9 is located below the crimping fixture 7, the pressure applying device 8 and the port connection device 11 They are all arranged on one side of the linear moving device 10 , and the output end of the image signal generator 12 is electrically connected to the input end of the port connection device 11 . Wherein, the linear moving device 10 specifically refers to a linear motor.
上述方案中,图像信号发生器12产生电信号通过端口连接装置输出至待测OLED面板对OLED面板进行点屏测试,图像信号发生器12为常规的信号发生器;控制终端13为整个测试装置的控制中心,用于控制托盘升降装置、托盘夹紧装置、托盘移动装置、搬运装置、施压装置、对位装置、线性移动装置和端口连接装置的工作状态;获取各设备的检测信息,控制终端为常规的集成控制器或PLC控制器。In the above scheme, the image signal generator 12 generates an electrical signal and outputs it to the OLED panel to be tested through the port connection device to perform a point-screen test on the OLED panel. The image signal generator 12 is a conventional signal generator; the control terminal 13 is the control terminal of the entire test device. The control center is used to control the working status of the pallet lifting device, pallet clamping device, pallet moving device, handling device, pressure device, alignment device, linear moving device and port connection device; obtain the detection information of each device and control the terminal It is a conventional integrated controller or PLC controller.
上述方案中,在机架1上设有处于堆叠状态的托盘2,托盘2为OLED面板装载装置,每个托盘2上装有若干块待测OLED面板。In the above scheme, trays 2 in a stacked state are provided on the frame 1, and the trays 2 are OLED panel loading devices, and each tray 2 is equipped with several OLED panels to be tested.
上述方案中,托盘升降装置3为升降气缸,用于实现对堆叠的托盘2进行升降控制。In the above solution, the pallet lifting device 3 is a lifting cylinder, which is used to control the lifting of the stacked pallets 2 .
上述方案中,托盘夹紧装置4用于实现对堆叠托盘2进行抓取,其示意图如图3所示,包括对称布置在托盘2两侧的两个支座4.1,所述两个支座4.1顶部分别固定有推动装置4.2,两个推动装置4.2相对布置,所述两个推动装置4.2相对的一侧分别设有折板4.3,两个折板4.3配合形成夹板装置。推动装置4.2可以为气缸,通过控制终端13控制推动装置4.2的活塞杆动作,带动折板4.3前后移动,实现对堆叠托盘2进行抓取。In the above solution, the pallet clamping device 4 is used to grasp the stacked pallet 2, and its schematic diagram is shown in FIG. Pushing devices 4.2 are respectively fixed on the top, and the two pushing devices 4.2 are arranged opposite to each other. The opposite sides of the two pushing devices 4.2 are respectively provided with folded plates 4.3, and the two folded plates 4.3 cooperate to form a splint device. The pushing device 4.2 can be an air cylinder, and the piston rod of the pushing device 4.2 is controlled by the control terminal 13 to drive the folding plate 4.3 to move back and forth, so as to grasp the stacked tray 2 .
上述方案中,托盘移动装置5用于将载有待测OLED面板的单个托盘2运送至搬运装置6的工作区域,其示意图如图4所示,包括电机5.1、皮带5.2、轮轴5.3、传送带5.4和支撑框架5.5,所述电机5.1通过皮带5.2驱动轮轴5.3旋转,所述传送带5.4套在轮轴5.3上,所述支撑框架5.5支撑在传送带5.4底部,所述托盘2安放与支撑框架5.5上。In the above solution, the tray moving device 5 is used to transport the single tray 2 carrying the OLED panel to be tested to the working area of the handling device 6, and its schematic diagram is shown in Figure 4, including a motor 5.1, a belt 5.2, an axle 5.3, and a conveyor belt 5.4 And the support frame 5.5, the motor 5.1 drives the wheel shaft 5.3 to rotate through the belt 5.2, the conveyor belt 5.4 is sleeved on the wheel shaft 5.3, the support frame 5.5 is supported on the bottom of the conveyor belt 5.4, and the tray 2 is placed on the support frame 5.5.
上述方案中,搬运装置6用于将待测OLED面板运送至压接治具7的OLED面板放置板7.5上,搬运装置6可以为机械手,机械手端部安装有吸盘,用以吸附OLED面板。控制终端13通过控制搬运装置6调整待测OLED面板在压接治具7上的位置,以此来确保OLED面板的压接良率,通过施压装置将待测OLED面板与压接治具进行连接。In the above solution, the transport device 6 is used to transport the OLED panel to be tested to the OLED panel placement plate 7.5 of the crimping fixture 7. The transport device 6 can be a manipulator, and a suction cup is installed at the end of the manipulator to absorb the OLED panel. The control terminal 13 adjusts the position of the OLED panel to be tested on the crimping jig 7 by controlling the handling device 6, so as to ensure the crimping yield of the OLED panel, and the OLED panel to be tested and the crimping jig are carried out through the pressure applying device. connect.
上述方案中,压接治具7用于实现待测OLED面板与柔性电路板进行压接,其示意图如图5-7所示,包括支撑板7.1、第一PCB板7.2、压接装置7.3、OLED面板放置板7.5和柔性电路板7.6,所述第一PCB板7.2和OLED面板放置板7.5分别固定于支撑板7.1两侧,所述压接装置7.3安装于支撑板7.1上位于第一PCB板7.2与OLED面板放置板7.5之间;所述压接装置7.3包括支架7.30、压杆7.31和压块7.32,所述压杆7.31中部与支架7.30铰接,所述压杆7.31一端凸出于支架7.30一侧、另一端上表面与压块7.32内部的横轴7.39底部接触,所述压块7.32安装于支架7.30另一侧可在压杆7.32作用下沿支架上下滑动,所述压块7.32底部边缘设有压头7.33;所述柔性电路板7.6固定于压块7.32底部,柔性电路板7.6一端与第一PCB板7.2电连接、另一端与压头7.33相连,所述支撑板7.1上位于压头7.33底部的部位开有孔槽,孔槽内设有透明结构7.4。透明结构7.4为透明的玻璃条。In the above solution, the crimping jig 7 is used to crimp the OLED panel to be tested and the flexible circuit board, and its schematic diagram is shown in Figure 5-7, including a support plate 7.1, a first PCB board 7.2, a crimping device 7.3, The OLED panel placement board 7.5 and the flexible circuit board 7.6, the first PCB board 7.2 and the OLED panel placement board 7.5 are respectively fixed on both sides of the support board 7.1, and the crimping device 7.3 is installed on the support board 7.1 on the first PCB board Between 7.2 and the OLED panel placement plate 7.5; the crimping device 7.3 includes a bracket 7.30, a pressure rod 7.31 and a pressure block 7.32, the middle part of the pressure rod 7.31 is hinged with the bracket 7.30, and one end of the pressure rod 7.31 protrudes from the bracket 7.30 The upper surface of one side and the other end are in contact with the bottom of the horizontal axis 7.39 inside the pressing block 7.32. The pressing block 7.32 is installed on the support 7.30 and the other side can slide up and down along the support under the action of the pressing bar 7.32. The bottom edge of the pressing block 7.32 An indenter 7.33 is provided; the flexible circuit board 7.6 is fixed on the bottom of the pressing block 7.32, one end of the flexible circuit board 7.6 is electrically connected to the first PCB board 7.2, and the other end is connected to the indenter 7.33, and the support plate 7.1 is located on the indenter 7.33 There is a slot at the bottom, and a transparent structure 7.4 is arranged in the slot. The transparent structure 7.4 is a transparent glass strip.
支架7.30一侧下端设有第一横板7.34,支架另一侧上端设有第二横板7.35,压杆7.31凸出于支架一侧的一端底面与第一横板顶面之间设有第一压簧7.36,所述压块7.32中部凸出于其两侧顶面伸入第二横板之间,压块两侧顶面与第二横板底面之间设有第二压簧7.37。第一压簧7.36和第二压簧7.37能够使压杆7.31和压块7.32的动作更迅速,压块7.32压接更稳定。在压块7.32底部设有固定块7.38,所述柔性电路板7.6夹于压块7.32底面与固定块7.38顶面之间。The lower end of one side of the support 7.30 is provided with a first horizontal plate 7.34, the upper end of the other side of the support is provided with a second horizontal plate 7.35, and the pressure rod 7.31 is provided with a second horizontal plate between the bottom surface of one end protruding from one side of the support and the top surface of the first horizontal plate. A compression spring 7.36, the middle part of the pressure block 7.32 protrudes from the top surface on both sides and extends between the second horizontal plates, and a second compression spring 7.37 is arranged between the top surfaces on both sides of the pressure block and the bottom surface of the second horizontal plate. The first compression spring 7.36 and the second compression spring 7.37 can make the action of the compression rod 7.31 and the compression block 7.32 more rapid, and the compression connection of the compression block 7.32 is more stable. A fixing block 7.38 is provided at the bottom of the pressing block 7.32, and the flexible circuit board 7.6 is sandwiched between the bottom surface of the pressing block 7.32 and the top surface of the fixing block 7.38.
压接装置7.3包括多个压杆7.31和多个压块7.32,所述多个压杆7.31分别与多个压块7.32相配合安装于支架7.30上,所述多个压块7.32底部均设有柔性连接板7.6,多个柔性连接板7.6均与第一PCB板7.2连接。第一PCB板7.2的一端与多个柔性电路板7.6进行连接,另一端具有与之对应的多个接口,可以实现对多块OLED面板进行测试。The crimping device 7.3 includes a plurality of pressing rods 7.31 and a plurality of pressing blocks 7.32, the plurality of pressing rods 7.31 are respectively matched with a plurality of pressing blocks 7.32 and installed on the bracket 7.30, and the bottoms of the plurality of pressing blocks 7.32 are equipped with A flexible connection board 7.6, and a plurality of flexible connection boards 7.6 are all connected to the first PCB board 7.2. One end of the first PCB board 7.2 is connected to a plurality of flexible circuit boards 7.6, and the other end has a plurality of interfaces corresponding thereto, which can realize testing of a plurality of OLED panels.
在OLED面板放置板7.5的上表面开有多个凹槽7.51,设置的凹槽7.51使OLED面板与OLED面板放置板之间的接触面减小,减小了OLED面板与OLED面板放置板之间的吸附能力,可防止OLED面板放置到OLED面板放置板上后因吸附太紧而导致不易取放。There are a plurality of grooves 7.51 on the upper surface of the OLED panel placement plate 7.5, and the set grooves 7.51 reduce the contact surface between the OLED panel and the OLED panel placement plate, reducing the gap between the OLED panel and the OLED panel placement plate. The adsorption capacity can prevent the OLED panel from being difficult to pick and place due to too tight adsorption after it is placed on the OLED panel placement board.
在支撑板7.1的两端分别设有把手7.7,工作人员可以通过把手7.7来搬运压接治具。所述支撑板7.1上设有定位柱7.8,所述支架7.30上开有定位孔,所述压接装置7.3通过定位孔与定位柱配合安装于支撑板7.1上。Handles 7.7 are respectively provided at both ends of the support plate 7.1, and the staff can carry the crimping jig through the handles 7.7. The support plate 7.1 is provided with a positioning column 7.8, and the bracket 7.30 is provided with a positioning hole, and the crimping device 7.3 is mounted on the support plate 7.1 through the positioning hole and the positioning column.
压接治具的工作原理为:通过施压装置8对压杆7.31的一侧施加压力,施压装置8可以是气缸,压杆7.31的另一侧以及第二压簧7.37将压块7.32抬起,待搬运装置6将OLED面板搬运放置到OLED面板放置板7.5上后,对位装置在底部通过透明结构7.4观测待测OLED面板与柔性电路板7.6是否对位,如果对位失败,控制终端13控制搬运装置6对待测OLED面板进进行重新定位,直达对位成功,对位完成后,松开施压装置,压杆7.31通过第一压簧7.36和第二压簧7.37将压块7.32放下,对OLED面板进行压接。The working principle of the crimping fixture is: apply pressure to one side of the pressure rod 7.31 through the pressure applying device 8, the pressure applying device 8 can be an air cylinder, the other side of the pressure rod 7.31 and the second pressure spring 7.37 lift the pressing block 7.32 After the handling device 6 transports and places the OLED panel on the OLED panel placement plate 7.5, the alignment device observes whether the OLED panel to be tested is aligned with the flexible circuit board 7.6 through the transparent structure 7.4 at the bottom. If the alignment fails, the control terminal 13. Control the handling device 6 to reposition the OLED panel to be tested until the alignment is successful. After the alignment is completed, release the pressure device, and the pressing rod 7.31 puts down the pressing block 7.32 through the first pressing spring 7.36 and the second pressing spring 7.37. , to crimp the OLED panel.
上述方案中,对位装置9用于对待测OLED面板的对位位置信息进行采集,并反馈给控制终端13,其示意图如图8、图9所示,包括固定板9.1、多轴微调装置9.4和CCD相机及棱镜装置9.5,所述固定板9.1上设有电动移动装置9.3,所述多轴微调装置9.4安装于电动移动装置9.3的滑块9.31上,所述CCD相机及棱镜装置9.5固定于多轴微调装置9.4的顶部侧面,所述固定板9.1上固定有支撑架9.7,支撑架9.7顶部设有光源9.6,所述光源9.6位于CCD相机及棱镜装置9.5的一侧与CCD相机及棱镜装置9.5高度相同。电动移动装置9.3可以为电动缸移动装置,多轴微调装置9.4可以为三轴微调装置,可以在三个方向对CCD相机及棱镜装置9.5的位置进行微调,使其更方便地采集对位信息。光源9.6提供合适的光学环境,满足CCD相机及棱镜装置9.5正常的测量,光源9.6可以是LED灯。固定板9.1上固定有4个连接立柱9.2,用于与机架1连接固定。In the above solution, the alignment device 9 is used to collect the alignment position information of the OLED panel to be tested, and feed it back to the control terminal 13. The schematic diagrams are shown in Figures 8 and 9, including a fixed plate 9.1, a multi-axis fine-tuning device 9.4 And CCD camera and prism device 9.5, described fixed plate 9.1 is provided with electric moving device 9.3, described multi-axis fine-tuning device 9.4 is installed on the slider 9.31 of electric moving device 9.3, and described CCD camera and prism device 9.5 are fixed on On the top side of the multi-axis fine-tuning device 9.4, a support frame 9.7 is fixed on the fixed plate 9.1, and a light source 9.6 is arranged on the top of the support frame 9.7, and the light source 9.6 is located on one side of the CCD camera and the prism device 9.5 and the CCD camera and the prism device 9.5 are the same height. The electric moving device 9.3 can be an electric cylinder moving device, and the multi-axis fine-tuning device 9.4 can be a three-axis fine-tuning device, which can fine-tune the positions of the CCD camera and the prism device 9.5 in three directions, so that it can collect alignment information more conveniently. The light source 9.6 provides a suitable optical environment to meet the normal measurement of the CCD camera and prism device 9.5, and the light source 9.6 can be an LED lamp. Four connecting columns 9.2 are fixed on the fixing plate 9.1, which are used for connecting and fixing with the frame 1.
为方便多轴微调装置9.4安装,在多轴微调装置9.4底部设置连接板9.8,所述多轴微调装置9.4通过连接板9.8与电动移动装置9.3的滑块9.31固定连接。To facilitate the installation of the multi-axis fine-tuning device 9.4, a connecting plate 9.8 is provided at the bottom of the multi-axis fine-tuning device 9.4, and the multi-axis fine-tuning device 9.4 is fixedly connected to the slider 9.31 of the electric moving device 9.3 through the connecting plate 9.8.
为使对位装置的检测、可调范围尽可能大,在固定板9.1上间隔设置两多电动移动装置9.3,所述多个电动移动装置9.3的滑块9.31的行进方向位于同一直线上,多个电动移动装置9.3的滑块9.31上分别安装多轴微调装置9.4,多个多轴微调装置9.4顶部的CCD相机及棱镜装置9.5沿滑块的行进方向相对布置。优选的,在固定板9.1上间隔设置两个电动移动装置9.3,两个电动移动装置9.3的滑块9.31上分别安装多轴微调装置9.4,这样两个CCD相机及棱镜装置9.5相配合,其可调范围增大一倍,满足不同尺寸OLED面板的对位调整以及大规模的产线上的测试。同理根据OLED面板的尺寸大小,固定板9.1上也可以间隔设置三个、四个电动移动装置9.3。In order to make the detection and adjustable range of the alignment device as large as possible, two electric moving devices 9.3 are arranged at intervals on the fixed plate 9.1. A multi-axis fine-tuning device 9.4 is respectively installed on the slide block 9.31 of an electric moving device 9.3, and the CCD camera and the prism device 9.5 on the top of a plurality of multi-axis fine-tuning devices 9.4 are relatively arranged along the advancing direction of the slide block. Preferably, two electric moving devices 9.3 are arranged at intervals on the fixed plate 9.1, and a multi-axis fine-tuning device 9.4 is respectively installed on the slide block 9.31 of the two electric moving devices 9.3, so that two CCD cameras and a prism device 9.5 cooperate, which can The adjustment range is doubled to meet the alignment adjustment of OLED panels of different sizes and the testing on large-scale production lines. Similarly, according to the size of the OLED panel, three or four electric moving devices 9.3 can also be arranged at intervals on the fixed plate 9.1.
对位装置的工作原理为:装载有待测OLED面板的压接治具7通过线性移动装置10移动至本对位装置的上方,通过电动移动装置9.3对CCD相机及棱镜装置9.5位置进行大调,之后在对位前根据OLED面板的尺寸进行通过多轴微调装置9.4对CCD相机及棱镜装置9.5的位置进行微调,以满足多种尺寸的OLED面板的对位需求。采用棱镜结构可以对光路进行调整,以便对CCD相机进行合理的安装,CCD相机对待测OLED面板与柔性电路板之间的对位信息进行测量后,将位置信息传递到控制终端13,如果位置不符合要求,需要搬运装置6对待测OLED面板进行调节,调节后再次使用CCD相机进行测量,直到对位成功,对位成功以后将位置信息传递到控制终端,进行下一步的工序。The working principle of the alignment device is: the crimping jig 7 loaded with the OLED panel to be tested moves to the top of the alignment device through the linear moving device 10, and the position of the CCD camera and the prism device 9.5 is adjusted by the electric moving device 9.3 , and then fine-tune the positions of the CCD camera and the prism device 9.5 through the multi-axis fine-tuning device 9.4 according to the size of the OLED panel before alignment, so as to meet the alignment requirements of OLED panels of various sizes. The optical path can be adjusted by adopting a prism structure so that the CCD camera can be installed reasonably. After the CCD camera measures the alignment information between the OLED panel to be tested and the flexible circuit board, the position information is transmitted to the control terminal 13. If the position is not If the requirements are met, the handling device 6 needs to adjust the OLED panel to be tested. After the adjustment, the CCD camera is used to measure again until the alignment is successful. After the alignment is successful, the position information is transmitted to the control terminal for the next step.
上述方案中,端口连接装置11用于实现测试端与待测OLED面板之间的连接,端口连接装置与待测OLED面板的信号输入端口进行连接,图像信号发生器产生电信号对待测OLED面板进行点屏测试,其示意图如图10、图11所示,包括底座11.1、PCB板支撑座11.2、推力装置11.3、第二PCB板11.4和导向柱11.5,所述推力装置11.3固定于底座11.1顶部,所述第二PCB板11.4安装于第二PCB板支撑座11.2的底板11.21上,所述推力装置11.3的活塞杆端部与PCB板支撑座11.2的前立板11.22相连,所述导向柱11.5通过轴承11.6安装于底座11.1上,所述导向柱11.5端部与前立板11.22固定连接,底座11.1顶部固定有连接块11.7,所述轴承11.6安装于连接块11.7上。推力装置11.3可以为气缸,也可以为其它形式的推动装置。In the above scheme, the port connection device 11 is used to realize the connection between the test terminal and the OLED panel to be tested, the port connection device is connected to the signal input port of the OLED panel to be tested, and the image signal generator generates an electrical signal for the OLED panel to be tested. The point screen test, the schematic diagram shown in Figure 10 and Figure 11, includes a base 11.1, a PCB board support seat 11.2, a thrust device 11.3, a second PCB board 11.4 and a guide column 11.5, and the thrust device 11.3 is fixed on the top of the base 11.1, The second PCB board 11.4 is installed on the bottom plate 11.21 of the second PCB board support base 11.2, the end of the piston rod of the thrust device 11.3 is connected with the front vertical plate 11.22 of the PCB board support base 11.2, and the guide column 11.5 passes through The bearing 11.6 is installed on the base 11.1, the end of the guide column 11.5 is fixedly connected with the front vertical plate 11.22, the top of the base 11.1 is fixed with a connecting block 11.7, and the bearing 11.6 is installed on the connecting block 11.7. The thrust device 11.3 can be an air cylinder, or other forms of propelling devices.
端口连接装置的工作原理为:推力装置11.3和导向柱11.5配合使用,气缸11.3在导向柱11.5的支持下实现PCB板支撑座11.2的前后移动,从而带动固定于PCB板支撑座11.2上的第二PCB板11.4前后移动,当压接治具在线性移动装置10的作用下移动至恰当的位置时,第二PCB板11.4的输出端口在推力装置11.3产生推力的作用下向前移动直接插入压接治具7上的第一PCB板7.2的信号接收端上,实现电连接。这种方式可以将压接治具上的第一PCB板7.2的信号接收端和第二PCB板11.4上的检测信号输出端口快速的准确的连接,测试完成以后第二PCB板的输出端口在气缸产生推力的作用下向后移动,断开和压接装置的电连接,为下一个测试做好准备,操作过程简便,有效提高了OLED面板的测试效率。The working principle of the port connection device is: the thrust device 11.3 is used in conjunction with the guide column 11.5, and the cylinder 11.3 realizes the forward and backward movement of the PCB board support seat 11.2 under the support of the guide column 11.5, thereby driving the second one fixed on the PCB board support seat 11.2. The PCB board 11.4 moves forward and backward. When the crimping jig moves to the proper position under the action of the linear moving device 10, the output port of the second PCB board 11.4 moves forward under the action of the thrust generated by the thrust device 11.3 and is directly inserted into the crimping device. The electrical connection is realized on the signal receiving end of the first PCB board 7.2 on the jig 7 . This method can quickly and accurately connect the signal receiving end of the first PCB board 7.2 on the crimping fixture to the detection signal output port on the second PCB board 11.4. After the test is completed, the output port of the second PCB board is in the cylinder. It moves backward under the action of thrust, disconnects the electrical connection with the crimping device, and prepares for the next test. The operation process is simple and the test efficiency of the OLED panel is effectively improved.
本实用新型的测试装置检测OLED面板的工作过程为:The testing device of the present utility model detects the working process of the OLED panel as follows:
第一步,控制终端13控制托盘升降装置3从初始位置将处于堆叠状态的托盘2移动到规定高度;In the first step, the control terminal 13 controls the tray lifting device 3 to move the stacked trays 2 from the initial position to a specified height;
第二步,托盘夹紧装置4的气缸推动折板将堆叠的托盘2倒数第二层夹紧;In the second step, the cylinder of the pallet clamping device 4 pushes the folding plate to clamp the second-to-last layer of the stacked pallets 2;
第三步,托盘升降装置3将没有夹紧倒数第一层的托盘2降落至托盘移动机构5的传送带上;In the third step, the tray elevating device 3 lowers the tray 2 that is not clamped on the penultimate layer to the conveyor belt of the tray moving mechanism 5;
第四步,托盘移动装置5的电机驱动传动带前进将倒数第一层的托盘2运送至搬运装置6的工作区域;In the fourth step, the motor of the pallet moving device 5 drives the transmission belt forward to transport the pallet 2 of the penultimate layer to the working area of the conveying device 6;
第五步,待最下层的托盘运走后,托盘升降装置3再向上运动与堆叠的托盘2接触,此时控制托盘夹紧装置4放开;Step 5: After the bottom pallet is transported away, the pallet lifting device 3 moves upwards to contact the stacked pallets 2, and at this time, the pallet clamping device 4 is controlled to release;
第六步,托盘升降装置3将处于堆叠状态的托盘2下降到初始位置,回到第一步,由此循环往复;In the sixth step, the pallet elevating device 3 lowers the pallets 2 in the stacked state to the initial position, and returns to the first step, thus reciprocating;
第七步,在第五步最下层的托盘运送至搬运装置6的工作区域后,控制终端13控制搬运装置6将托盘2上的待测OLED面板运送至压接治具7的OLED面板放置板7.5上;In the seventh step, after the tray at the bottom of the fifth step is transported to the working area of the transport device 6, the control terminal 13 controls the transport device 6 to transport the OLED panel to be tested on the tray 2 to the OLED panel placement plate of the crimping fixture 7 7.5 up;
第八步,对位装置9对压接治具7上的待测OLED面板进行位置信息采集,控制终端13根据采集的位置信息控制搬运装置6对OLED面板进行位置调整,直至待测OLED面板与压接治具7上的柔性电路板7.6对位成功;In the eighth step, the alignment device 9 collects the position information of the OLED panel to be tested on the crimping jig 7, and the control terminal 13 controls the handling device 6 to adjust the position of the OLED panel according to the collected position information until the OLED panel to be tested is in contact with the OLED panel. The alignment of the flexible circuit board 7.6 on the crimping fixture 7 is successful;
第九步,调整完成后施压装置8将待测OLED面板与压接治具7进行压接,然后线性移动装置10将装有待测OLED面板的压接治具7运送试至测试位置;In the ninth step, after the adjustment is completed, the pressure applying device 8 crimps the OLED panel to be tested with the crimping fixture 7, and then the linear movement device 10 transports the crimping fixture 7 equipped with the OLED panel to be tested to the testing position;
第十步,到达预定的测试位置后,控制终端13控制端口连接装置11将压接治具7的集成连接端与图像信号发生器12进行连接,图像信号发生器12产生电信号对待测OLED面板进行点屏测试。In the tenth step, after arriving at the predetermined test position, the control terminal 13 controls the port connection device 11 to connect the integrated connection end of the crimping fixture 7 with the image signal generator 12, and the image signal generator 12 generates electrical signals for the OLED panel to be tested Do a screen test.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104391206A (en) * | 2014-12-04 | 2015-03-04 | 昆山精讯电子技术有限公司 | OLED panel test device |
| CN108059001A (en) * | 2017-12-13 | 2018-05-22 | 宁波德晶元科技有限公司 | A kind of pcb board feed mechanism of carrier module |
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| CN104391206A (en) * | 2014-12-04 | 2015-03-04 | 昆山精讯电子技术有限公司 | OLED panel test device |
| CN104391206B (en) * | 2014-12-04 | 2017-02-22 | 昆山精讯电子技术有限公司 | OLED panel test device |
| CN108059001A (en) * | 2017-12-13 | 2018-05-22 | 宁波德晶元科技有限公司 | A kind of pcb board feed mechanism of carrier module |
| CN108845434A (en) * | 2018-09-20 | 2018-11-20 | 浙江通耀科技有限公司 | A kind of training glasses that brain visual imaging can be made quickly to identify |
| CN109326240A (en) * | 2018-11-13 | 2019-02-12 | 南京视倍安智能科技有限公司 | The capacitance homogeneity test equipment of small dimension OLED mould set product |
| CN109326240B (en) * | 2018-11-13 | 2024-01-30 | 南京视倍安智能科技有限公司 | Capacity uniformity test equipment for small-size OLED module products |
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