CN204208921U - The automatic integer filling machine of tubing - Google Patents
The automatic integer filling machine of tubing Download PDFInfo
- Publication number
- CN204208921U CN204208921U CN201420656697.3U CN201420656697U CN204208921U CN 204208921 U CN204208921 U CN 204208921U CN 201420656697 U CN201420656697 U CN 201420656697U CN 204208921 U CN204208921 U CN 204208921U
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- integer
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Abstract
The utility model discloses the automatic integer filling machine of tubing; comprise feeding mechanism, reshaping device, connecting gear, switching mechanism, clamp die mechanism and filling mechanism; feeding mechanism, reshaping device, connecting gear and switching mechanism are connected to carry out charging and shaping to pipe fitting successively, and clamp die mechanism is positioned at below switching mechanism and also can clamps pipe fitting and be pushed to filling mechanism.Each mechanism can adopt PLC automatically to control; pipe fitting level is delivered to reshaping device by feeding mechanism; reshaping device carries out straightening and reaming shaping to pipe fitting; pipe fitting after shaping is pushed to switching mechanism by connecting gear again; the upset of switching mechanism clamping pipe fitting laggard row makes pipe fitting vertical; rear switching mechanism unclamps the clamp die mechanism that pipe fitting makes pipe fitting fall into be positioned at below switching mechanism; pipe fitting is also pushed to filling mechanism by clamp die mechanism clamping pipe fitting, and pipe fitting is sent after filling pipe fitting by filling mechanism again.Thus, all automatically complete to filler from being fed to integer, operating efficiency is high again.
Description
Technical field
The utility model relates to a kind of integer filling machine, the particularly automatic integer filling machine of a kind of tubing automatically.
Background technology
At present, tubing is filled and is usually adopted artificial or semiautomatic machine filling, inefficiency on the market.Powdery packing material easily cause fill imperfect, defective products is many.Easily cause pipe fitting deformable filler effect bad when metal charge material is filled.
Utility model content
The utility model provides the automatic integer filling machine of a kind of full automatic tubing, solves at least one in above-mentioned technical problem.
According to an aspect of the present utility model; provide the automatic integer filling machine of tubing; comprise feeding mechanism, reshaping device, connecting gear, switching mechanism, clamp die mechanism and filling mechanism; feeding mechanism, reshaping device, connecting gear and switching mechanism are connected to carry out charging and shaping to pipe fitting successively, and clamp die mechanism is positioned at below switching mechanism and also can clamps pipe fitting and be pushed to filling mechanism.Each mechanism can adopt PLC automatically to control; pipe fitting level is delivered to reshaping device by feeding mechanism; reshaping device carries out straightening and reaming shaping to pipe fitting; pipe fitting after shaping is pushed to switching mechanism by connecting gear again; the upset of switching mechanism clamping pipe fitting laggard row makes pipe fitting vertical; rear switching mechanism unclamps the clamp die mechanism that pipe fitting makes pipe fitting fall into be positioned at below switching mechanism; pipe fitting is also pushed to filling mechanism by clamp die mechanism clamping pipe fitting, and pipe fitting is sent after filling pipe fitting by filling mechanism again.Thus, all automatically complete to filler from being fed to integer, operating efficiency is high again.
In some embodiments, filling mechanism comprises heating cabinet, filling head, tapering pin and liftout head, filling head to be fixed on the downside of heating cabinet and to be communicated with heating cabinet, filling head is hollow tubular structure, one end activity of tapering pin is positioned at filling head to block filling head, and liftout head is positioned at corresponding with filling head below filling head setting.Thus, heating cabinet is used for heating and placing packing material, and filling head and liftout head can carry out blocking from upper and lower two ends to the mouth of pipe of pipe fitting.Tapering pin is upwards extracted filling head, and packing material is injected in pipe fitting by filling head, to fill up after pipe fitting tapering pin shutoff filling head downwards again, takes off pipe fitting and pipe fitting is sent filling mechanism and namely complete pipe fitting and fill.Fill quick, complete, charging efficiency is high.
In some embodiments, filling mechanism also comprises material ejection cylinder and filling head cylinder, and material ejection cylinder is connected with liftout head and promotes liftout head and moves up and down, and filling head cylinder is connected with tapering pin and promotes taper pin to be followed closely and move up and down.Thus, material ejection cylinder can promote the tight and mouth of pipe of airtight pipe fitting in the liftout crown, and filling head cylinder can promote taper pin nail and move up and down to open or block filling head.Fill fast, conveniently.
In some embodiments, feeding mechanism comprises charging basket, select materials cylinder and feeding cylinder, and cylinder of selecting materials is positioned at below charging basket and by the pipe fitting of charging basket and upwards pushes, and feeding cylinder is positioned at charging basket side and pipe fitting is pushed to reshaping device.Thus, feeding mechanism can release column-shaped discharging in a row one by one to pipe fitting.
In some embodiments, reshaping device comprises reshaping device and comprises upper die and lower die, integer cylinder, reaming die head and reaming cylinder, integer cylinder and reaming cylinder are all fixedly installed, patrix is fixed on the free end of integer cylinder, counterdie to be positioned at below patrix and to coordinate with patrix, and reaming die head is positioned at counterdie side and is fixed on the free end of reaming die head.Thus, upper die and lower die match and carry out integer to pipe fitting, and by the pipe shaft straightening of pipe fitting, reaming die head, by the shape of the mouth of pipe inward flange of pipe fitting expansion for coordinating with the liftout head of filling mechanism, is prepared for postorder seals filling.
In some embodiments, switching mechanism comprises roll-over table, material folding mould, material folding mould cylinder and upset cylinder, material folding mould cylinder is fixedly connected with roll-over table, material folding mould is fixed on the free end of material folding mould cylinder and is positioned at roll-over table side, and the free end of upset cylinder is connected with roll-over table and promotes roll-over table and overturns.Thus, pipe fitting can be fixed on roll-over table by material folding mould, and roll-over table can be shifted onto vertically by upset cylinder, makes the pipe fitting be positioned on roll-over table be that vertical shape is to enter clamp die mechanism.
In some embodiments, clamp die mechanism comprises clamping group, bracing frame, slide and pushes away mould cylinder, and clamping group is fixed on bracing frame, and bracing frame and slide are slidably connected, and the free end pushing away mould cylinder is fixedly connected with bracing frame.Thus, push away mould cylinder promotion bracing frame and slide on slide, clamping group bracing frame accompanying pipe fitting is pushed into filling mechanism.After filling, clamping group is opened and is sent by pipe fitting, pushes away mould cylinders retract and drives bracing frame and clamping group to be retracted into below switching mechanism.Clamping group can protect pipe fitting to make it indeformable in the filling process, and yields is high, and quality of finished is good.
In some embodiments, water-cooling channel is provided with in clamping group.Thus, water-cooling channel can pass into cold water, to cool fast clamping group.
In some embodiments, also comprise waste gas recovering device, waste gas recovering device is connected with filling mechanism, and waste gas recovering device adopts the impurity in airtight water-fog type tank filtering exhaust.Thus, can filter the impurity in waste gas fast, good filtration effect.
The beneficial effects of the utility model are: the automatic integer filling machine of tubing of the present utility model can be filled soft metal pipe fittings such as such as copper, aluminium, zinc, soft irons, and automaticity is high, yield rate is high, and pipe fitting is indeformable and filling effect good.Product of the present utility model can be used as air conditioner parts or auto parts machinery.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the tubing automatic integer filling machine of the utility model one embodiment;
Fig. 2 is the plan structure of the automatic integer filling machine of tubing shown in Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Fig. 1 and Fig. 2 show schematically show according to the automatic integer filling machine of the tubing of a kind of embodiment of the present utility model.
See figures.1.and.2, the automatic integer filling machine of tubing comprises the feeding mechanism 1 be all fixed in frame 8, reshaping device 2, connecting gear 3, switching mechanism 4, clamp die mechanism 5 and filling mechanism 6.Feeding mechanism 1, reshaping device 2, connecting gear 3 and switching mechanism 4 are connected to carry out charging and shaping to pipe fitting successively, and clamp die mechanism 5 is positioned at below switching mechanism 4 and also can clamps pipe fitting and be pushed to filling mechanism 6.First, pipe fitting is placed in feeding mechanism 1, by feeding mechanism 1 by pipe fitting level release one by one, is pushed to reshaping device 2.Carry out straightening by the pipe shaft of reshaping device 2 pairs of pipe fittings, and the mouth of pipe at pipe fitting two ends is carried out expansion integer.Pipe fitting automatic transport after integer is to connecting gear 3 front end; pipe fitting is pushed on switching mechanism 4 by connecting gear 3; after switching mechanism 4 pairs of pipe fittings clamp, pipe fitting roll-over is become vertical shape; switching mechanism 4 unclamps pipe fitting makes pipe fitting slip into clamp die mechanism 5, and clamp die mechanism 5 pairs of pipe fittings clamp and pipe fitting is sent into filling mechanism 6.Filling mechanism 6 carries out shutoff from upper and lower two ends to the mouth of pipe of pipe fitting; again from the mouth of pipe of pipe fitting upper end by semi-molten by filler inject in pipe fitting; filler rapid cooled and solidified in pipe fitting makes pipe fitting become solid pipe fitting; stop after filling completes injecting filler; filling mechanism 6 departs from pipe fitting two ends; after clamp die mechanism 5 exits filling mechanism 6, pipe fitting is put into discharging mechanism 9, carry out discharging by discharging mechanism 9.Filling mechanism 6 adopts hermetically-sealed construction, and waste gas recovering device 7 is connected with the upper end of filling mechanism 6, to be extracted into by the waste gas that filling mechanism 6 produces in waste gas recovering device 7 to reclaim the harmful substance in waste gas by air exhauster.Above-mentioned each mechanism all can adopt PLC automatically to control, and finished product rate is high, and operating efficiency is high.
Feeding mechanism 1 comprises charging basket 11, select materials cylinder 12 and feeding cylinder 13.Charging basket 11 comprises barrel wall 111 and base plate 112, and bucket wall 111 has vertical chute, and the two ends activity of base plate 112 is positioned at chute.Cylinder 12 of selecting materials vertically is positioned at below charging basket 11, and the free end of cylinder 12 of selecting materials is fixedly connected with base plate 112.Feeding cylinder 13 is positioned horizontally in charging basket 11 side.The width of charging basket 11 just in time can hold a pipe fitting, and therefore, multiple tubing element can the arrangement of charging basket 11 interior water side by side.Cylinder 12 of selecting materials stops after pushing out a pipe fitting straight up, and pipe fitting level is pushed to reshaping device 2 by feeding cylinder 13, and rear feeding cylinder 13 bounces back.Cylinder 12 of selecting materials continues to push next root pipe fitting discharge tank 11, and periodic duty like this, pushes column-shaped discharging in a row one by one by pipe fitting.
Reshaping device 2 comprises patrix 21, counterdie 22, integer cylinder 23, reaming die head 24 and reaming cylinder 25.Integer cylinder 23 and reaming cylinder 25 are all fixedly installed, patrix 21 is fixed on the free end of integer cylinder 23, counterdie 22 to be positioned at below patrix 21 and to coordinate with patrix 21, reaming die head 24 is positioned at counterdie 22 side and is fixed on the free end of reaming die head 24, reaming die head 24 and reaming cylinder 25 are set to two groups and lay respectively at counterdie both sides (merely illustrating a group in Fig. 1), can carry out reaming integer to the two ends of pipe fitting.The top that integer cylinder 2 is positioned at patrix 21 is vertically fixed in frame 8.The pipe fitting sent from feeding mechanism 1 is pushed to counterdie 22, and integer cylinder 23 stretches out downwards and drives patrix 21 to move down, and the side face of pipe fitting is wrapped up compacting by counterdie 22 and patrix 21 comprehensively, carries out straightening integer to pipe fitting.After pipe fitting is fixed by patrix 21 and counterdie 22, reaming cylinder 25 stretches out and clamps pipe fitting from both sides pipe fitting, and the mouth of pipe at reaming die head 24 inserting pipe elements two ends carries out integer to the mouth of pipe of pipe fitting.After integer, reaming cylinder 25 is retracted, and reaming die head 24 leaves pipe fitting two ends, and integer cylinder 23 is retracted.Pipe fitting delivers to switching mechanism 4 by connecting gear 3.
Connecting gear 3 comprises conveyer belt 31 and pusher cylinder 32, and one end of conveyer belt 31 is connected with reshaping device 2, and pusher cylinder 32 is positioned at conveyer belt 31 side, and pusher cylinder 32 is fixed in frame 8 and its free end is vertical with conveyer belt 31.The free end of pusher cylinder 32 is fixedly connected with pushing head 321.Pipe fitting after integer delivers to the other end from one end of conveyer belt 31, and the free end of pusher cylinder 32 stretches out, and pushing head 321 promotes pipe fitting to switching mechanism 4.Pushing head 321 can be set to two can push two pipe fittings simultaneously.Upset cylinder 43
Switching mechanism 4 comprises roll-over table 41, material folding mould 42, upset cylinder 43 and material folding mould cylinder 44.During roll-over table 41 horizontal positioned, material folding mould cylinder 44 is fixed on the downside of roll-over table 41, and material folding mould 42 is positioned at the upside of roll-over table 41, and the free end of material folding mould cylinder 44 passes roll-over table 41 and is fixedly connected with material folding mould 42.Upset cylinder 43 is articulated with in the frame 8 below roll-over table 41, and the free end of upset cylinder 43 is connected with roll-over table 41 and also can promotes roll-over table 41 and be turned into vertical shape.
Clamp die mechanism 5 comprises clamping group 51, bracing frame 52, slide 53 and pushes away mould cylinder 54.Clamping group 51 is fixed on bracing frame 52, and bracing frame 52 and slide 53 are slidably connected.Slide 53 and push away mould cylinder 54 and be all fixed on support 8, the free end pushing away mould cylinder 54 is fixedly connected with bracing frame 52.When the free end pushing away mould cylinder 54 shrinks, clamping group 51 is positioned at the below of switching mechanism 4, and roll-over table 41 overturns and after unclamping rear material folding mould 42, the pipe fitting on roll-over table 41 can just fall into clamping group 51.Clamping group 51 clamps pipe fitting, and the free end pushing away mould cylinder 54 stretches out, and drives bracing frame 52 mobile pipe fitting of whole clamping group 51 and clamping thereof that drives on slide 53 to enter in filling mechanism 6.Water-cooling channel is provided with in clamping group 51.
Filling mechanism 6 comprises heating cabinet 61, filling head 62, tapering pin 63, liftout head 64, material ejection cylinder 65 and filling head cylinder 66.Heating cabinet 61 is fixed in frame 8, filling head 62 to be fixed on the downside of heating cabinet 61 and to be communicated with heating cabinet 61, filling head 62 is hollow tubular structure, the center of filling head 62 has up big and down small discharge opening, one end activity of tapering pin 63 is positioned at the discharge opening of filling head 62, tapering pin 63 lower end is convex tip shaped, can block the discharge opening of filling head 62 when tapering pin 63 presses down.Material ejection cylinder 65 is vertically fixed in the frame 8 below filling head 62, liftout head 64 is fixed on the free end of material ejection cylinder 65, liftout head 64 is positioned at concentric with filling head 62 below filling head 62 correspondingly to arrange, filling head 62 and liftout head 64 can be arranged to multipair, to fill many hollow pipes simultaneously, enhance productivity.Material ejection cylinder 65 is positioned to be connected with liftout head 64 and to promote liftout head 64 and moves up and down, filling head cylinder 66 is fixed on the upside of heating cabinet 6, and the free end of filling head cylinder 66 extend in heating cabinet 61 to be connected with tapering pin 63 and can to promote tapering pin 63 and moves up and down.Heating cabinet 61 is built with the metal packing of semi-molten shape, and metal packing can be the soft stuffing material such as lead, tin, aluminium.Push away mould cylinder 54 and clamping group 51 is pushed into pipe fitting and filling head 62 concentric position, material ejection cylinder 65 promotes liftout head 64 and vertically rises top pressure pipe part to filling head 62, makes the inner face of pipe up and down of pipe fitting and filling head 62 and liftout head 64 close contact and compresses.Rear filling head cylinder 66 contraction bands mantle degree pin 63 rises, then pipe fitting is communicated with heating cabinet 61, the metal packing of the semi-molten shape in heating cabinet 61 is then injected in pipe fitting by the discharge opening in filling head 62 and pipe fitting is filled to solid pipe fitting, after filling, the metal packing in pipe fitting can quick solidification.After filling completes, filling head cylinder 66 stretches the discharge opening driving tapering pin 63 to move down blocking filling head 62 makes filler no longer flow out.Material ejection cylinder 65 is retracted and is driven liftout head 64 to decline, and clamping group 51 is opened and allowed pipe fitting automatically land discharging, also can set out materials device to receive the pipe fitting dropped out below filling mechanism 6.After completing, push away mould cylinder 54 and drive clamping group 51 to retract, in the water-cooling channel in clamping group 51, pass into cooling water clamping group 51 is cooled fast, then organize pipe fitting under receiving, repeat above-mentioned steps.
The automatic integer filling machine of tubing also comprises waste gas recovering device 7, and waste gas recovering device 7 is connected with the heating cabinet 61 of filling mechanism 6, and heating cabinet 61 adopts totally enclosed type, is provided with air exhauster above it and its waste gas is evacuated to waste gas recovering device 7 through piping.Waste gas recovering device 7 adopts airtight water-fog type tank to filter the harmful substance in waste gas.
Above-described is only embodiments more of the present utility model.For the person of ordinary skill of the art, under the prerequisite not departing from the utility model creation design, can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (9)
1. the automatic integer filling machine of tubing; it is characterized in that: comprise feeding mechanism (1), reshaping device (2), connecting gear (3), switching mechanism (4), clamp die mechanism (5) and filling mechanism (6); described feeding mechanism (1), reshaping device (2), connecting gear (3) are connected successively with switching mechanism (4), and described clamp die mechanism (5) is positioned at switching mechanism (4) below and can clamps pipe fitting and be pushed to filling mechanism (6).
2. the automatic integer filling machine of tubing according to claim 1, it is characterized in that: described filling mechanism (6) comprises heating cabinet (61), filling head (62), tapering pin (63) and liftout head (64), described filling head (62) is fixed on heating cabinet (61) downside and is communicated with heating cabinet (61), described filling head (62) is hollow tubular structure, one end activity of described tapering pin (63) is positioned at filling head (62) to block filling head (62), described liftout head (64) is positioned at corresponding with filling head (62) below filling head (62) setting.
3. the automatic integer filling machine of tubing according to claim 2, it is characterized in that: described filling mechanism (6) also comprises material ejection cylinder (65) and filling head cylinder (66), described material ejection cylinder (65) is connected with liftout head (64) and promotes liftout head (64) and moves up and down, and described filling head cylinder (66) is connected with tapering pin (63) and promotes tapering pin (63) and moves up and down.
4. the automatic integer filling machine of tubing according to claim 1, it is characterized in that: described feeding mechanism (1) comprises charging basket (11), cylinder of selecting materials (12) and feeding cylinder (13), described cylinder of selecting materials (12) is positioned at charging basket (11) below and is upwards pushed by the pipe fitting of charging basket (11), and described feeding cylinder (13) is positioned at charging basket (11) side and pipe fitting is pushed to reshaping device (2).
5. the automatic integer filling machine of tubing according to claim 1, it is characterized in that: described reshaping device (2) comprises patrix (21), counterdie (22), integer cylinder (23), reaming die head (24) and reaming cylinder (25), described integer cylinder (23) and reaming cylinder (25) are all fixedly installed, patrix (21) is fixed on the free end of integer cylinder (23), described counterdie (22) is positioned at patrix (21) below and coordinates with patrix (21), described reaming die head (24) is positioned at counterdie (22) side and is fixed on the free end of reaming die head (24).
6. the automatic integer filling machine of tubing according to claim 1, it is characterized in that: described switching mechanism (4) comprises roll-over table (41), material folding mould (42), material folding mould cylinder (44) and upset cylinder (43), described material folding mould cylinder (44) is fixedly connected with roll-over table (41), described material folding mould (42) is fixed on the free end of material folding mould cylinder (44) and is positioned at roll-over table (41) side, and the free end of described upset cylinder (43) is connected with roll-over table (41) and promotes roll-over table (41) and overturns.
7. the automatic integer filling machine of tubing according to claim 1; it is characterized in that: described clamp die mechanism (5) comprises clamping group (51), bracing frame (52), slide (53) and pushes away mould cylinder (54); described clamping group (51) is fixed on bracing frame (52); support frame as described above (52) and slide (53) are slidably connected, described in push away mould cylinder (54) free end be fixedly connected with bracing frame (52).
8. the automatic integer filling machine of tubing according to claim 7, is characterized in that: be provided with water-cooling channel (511) in described clamping group (51).
9. the automatic integer filling machine of the tubing according to any one of claim 1 ~ 8, it is characterized in that: also comprise waste gas recovering device (7), described waste gas recovering device (7) is connected with filling mechanism (6), and described waste gas recovering device (7) adopts the impurity in airtight water-fog type tank filtering exhaust.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420656697.3U CN204208921U (en) | 2014-11-05 | 2014-11-05 | The automatic integer filling machine of tubing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420656697.3U CN204208921U (en) | 2014-11-05 | 2014-11-05 | The automatic integer filling machine of tubing |
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| Publication Number | Publication Date |
|---|---|
| CN204208921U true CN204208921U (en) | 2015-03-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420656697.3U Expired - Fee Related CN204208921U (en) | 2014-11-05 | 2014-11-05 | The automatic integer filling machine of tubing |
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| Country | Link |
|---|---|
| CN (1) | CN204208921U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107054731A (en) * | 2017-05-05 | 2017-08-18 | 山东协和学院 | A kind of condenser radiating tube high speed code arranging device |
| TWI725722B (en) * | 2020-01-22 | 2021-04-21 | 郭凌凌 | Automatic hole expanding, blanking and filling device |
-
2014
- 2014-11-05 CN CN201420656697.3U patent/CN204208921U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107054731A (en) * | 2017-05-05 | 2017-08-18 | 山东协和学院 | A kind of condenser radiating tube high speed code arranging device |
| TWI725722B (en) * | 2020-01-22 | 2021-04-21 | 郭凌凌 | Automatic hole expanding, blanking and filling device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150318 Termination date: 20181105 |
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| CF01 | Termination of patent right due to non-payment of annual fee |