CN204180587U - A kind of equipment adopting solid, liquid fermentation tank Joint Production edible fungus stick - Google Patents
A kind of equipment adopting solid, liquid fermentation tank Joint Production edible fungus stick Download PDFInfo
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- CN204180587U CN204180587U CN201420346306.8U CN201420346306U CN204180587U CN 204180587 U CN204180587 U CN 204180587U CN 201420346306 U CN201420346306 U CN 201420346306U CN 204180587 U CN204180587 U CN 204180587U
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Abstract
The utility model relates to edible fungus production equipment technical field, discloses a kind of equipment adopting solid, liquid fermentation tank Joint Production edible fungus stick.The input of the described solid culture fermenting raw materials tank with constant temperature culture system is provided with charging aperture and valve plate; Solid culture fermenting raw materials tank bottom cone is provided with discharging opening and flashboard, the output of solid culture fermenting raw materials tank is connected with inoculation bagging system, described inoculation bagging system comprises conveying screw feeder, sack filling machine, one end of conveying screw feeder is communicated with the discharging opening of the output of solid culture fermenting raw materials tank, the other end of conveying screw feeder is communicated with the input that sack filling machine screw feeder overlaps, and the hollow shaft that the screw conveyor shaft in sack filling machine screw feeder cover is arranged is communicated with the output of liquid spawn fermentation tank through the other end in grain conductor road; The utility model has the technique completing fermentation, inoculation, pack fast, has saved the time, has improve efficiency, has environmental protection, quality better, feature that yield rate is high.
Description
Technical field
The utility model relates to edible fungus production equipment technical field, particularly relate to a kind of equipment adopting solid, liquid fermentation tank Joint Production edible fungus stick.
Technical background
At present, domestic Edible Fungi mostly is spice → pack → sterilizing → cooling → inoculation → bacteria.This method has adopted for many years.Also have employing pasteurization, then secondary fermentation sterilizing again, first packs, and inoculates, then bacteria.Pasteurization custom wherein adopts place Jian Dui, artificial or machinery often repeatedly turning, and reach temp. and humidity even, the time of Compost fermentation maturation generally needs seven to eight days.
Summary of the invention
For overcoming the deficiencies in the prior art, accelerate the development of edible mushroom cause, the utility model provides a kind of equipment adopting solid, liquid fermentation tank Joint Production edible fungus stick, and the utility model is the mode that inventor adopts opposition thinking, obtains through test for many years.Appearance of the present invention will be the revolution of Edible Fungi.Will be that vast mushroom agriculture receives great economic interests.
In order to realize above-mentioned target, the utility model adopts following technical scheme:
A kind of equipment adopting solid, liquid body fermentation tank Joint Production bacterium bacterium rod, comprise: solid culture fermenting raw materials tank, liquid spawn fermentation tank, constant temperature culture system, inoculation bagging system, described solid culture fermenting raw materials tank is provided with constant temperature culture system, and the input of solid culture fermenting raw materials tank is provided with charging aperture and valve plate, solid culture fermenting raw materials tank bottom cone is provided with discharging opening and flashboard, the output of solid culture fermenting raw materials tank is connected with inoculation bagging system, described inoculation bagging system comprises conveying auger, sack filling machine, one end of conveying auger is communicated with the discharging opening of the output of solid culture fermenting raw materials tank, the other end of conveying auger is communicated with the input of sack filling machine auger cover, screw-conveyer-shaft in sack filling machine auger cover is arranged to hollow shaft, hollow screw-conveyer-shaft is communicated with through hollow shaft mechanical seal one end with grain conductor road, the other end in grain conductor road is communicated with the output of liquid spawn fermentation tank, the output of described sack filling machine auger cover is provided with chuck and the limit switch of fixed plastics bag.
Adopt an equipment for solid, liquid body fermentation tank Joint Production bacterium bacterium rod, described solid culture fermenting raw materials tank is vertical type solid fermentation tank, and be provided with a concentric unsettled auger cover in the middle of the tank body of vertical type solid fermentation tank, auger cover and tank body form double-decker; The auger one end arranged in auger cover is fixed on the spindle drum of tank body top, the main shaft of the other end of auger is fixed on tank base spindle drum, main shaft through tank base spindle drum is connected with motor, and the drive that the main shaft through tank base spindle drum is arranged is connected with drive by driving-belt; The power transmission shaft of drive is fixedly connected with charging feed rake; The constant temperature culture system that tank body is arranged comprises the electrically heated rod for heated material and the refrigeration air compressor machine for heat of cooling material, electrically heated rod is arranged in the interlayer of solid-state fermentation tank, and refrigeration air compressor machine machine is communicated with by the tank connected breather pipe of clarifier and solid fermentation;
Wherein, unsettled auger cover is fixed in inner tank wall by some supports; The bottom of tank body interlayer is provided with cold water pipe arrival end, and the top of tank body interlayer is provided with the cold water pipe port of export.
An equipment for solid, liquid body fermentation tank Joint Production bacterium bacterium rod, described conveying auger have level or be obliquely installed conveying auger cover in auger and motor connect and compose.
Owing to adopting as above technical scheme, the utility model has following superiority:
A kind of equipment adopting solid, liquid fermentation tank Joint Production edible fungus stick, adopt the process of raw material ecological fermentation, again to fermentation raw material cooling, load plastic sack by conveying auger, sack filling machine, liquid spawn is entered sack filling machine along grain conductor road simultaneously and complete inoculation.The present invention has the technique completing fermentation, inoculation, pack fast, has saved the time, has improve efficiency, and the utility model has environmental protection, quality better, feature that yield rate is high, the traditional approach of the utility model pack of changing over, sterilizing, inoculation.Adopt the mode of oppositely thinking.Fermentation, inoculation, pack are once completed.Composts or fertilisers of cultivating of the present invention adopts the fermentation mode of natural, ecological, airtight ventilation, and the growth for edible mushroom provides a good matrix condition, thus makes output increased two one-tenth.Add without any agricultural chemicals in whole production process.
Concrete feature is as follows:
1, the utility model decreases production link, compared with traditional method, can reduce artificial three one-tenth, makes the bacterial classification production cycle shorten 20%.Also possess liquid spawn to be directly pressed in solid culture tank body after composts or fertilisers of cultivating is down to thermophilic and carry out intermittent stirring.Add pure air to accelerate to send out bacterium speed simultaneously, carry out pack again after making the dynamic growth of bacterial classification and cultivate.Enforcement of the present utility model effectively can shorten the preparation time of composts or fertilisers of cultivating and bacterial classification sends out the bacterium time, greatly improves the production efficiency of bacterium bag.
2, the utility model have employed solid culture tank, be by the composts or fertilisers of cultivating of edible mushroom as cotton seed hulls, corncob, wood chip etc. prewet after in tank filling.Due to the effect of biological heat, composts or fertilisers of cultivating heats up naturally, fermentation.Tank environment because of solid culture tank is relatively airtight, and to carry out the natural sterilizing of ecological fermentation comparatively thorough, do not need to add any bactericide and insecticide, and promote auger with middle, timing is stirred up and down, uniform ventilation, temperature equalization, had both avoided the phenomenon of conventional heap fermentation composts or fertilisers of cultivating mosquitos and flies acarid and miscellaneous bacteria intrusion, had turn improved the fermented quality of composts or fertilisers of cultivating.
3, the solid culture tank that the utility model adopts is designed with high-temperature sterilization function between 22-75 DEG C and constant temperature culture function, air can be made to enter in tank through filter element filtering, make material temperature be down to rapidly edible mushroom optimum temperature.Its mode of heating, the biological heat that produces of composts or fertilisers of cultivating enough self use, only needs the short time to open heating rod auxiliary heating in the winter time, belongs to ecological energy-saving equipment under normal circumstances.
4, the screw-conveyer-shaft that the utility model sack filling machine adopts is designed to hollow shaft, directly inoculated by hollow shaft, and be connected with liquid fermentation tank again by rotating mechanical hollow shaft, through transport auger, material is delivered in sack filling machine and completes the filling of composts or fertilisers of cultivating, complete again implantation and the inoculation of liquid spawn simultaneously.Whole Compost fermentation, inoculation, pack, preliminary bacterium process of sending out, at a relatively airtight environment, can make bacterium rod yield rate increase substantially.
Accompanying drawing explanation
Fig. 1 is the device structure schematic diagram adopting solid, liquid fermentation tank Joint Production edible fungus stick;
In figure: 1-tank body; 2-promote auger; 3-water filling cooling interlayer; 4-promote auger cover; 5-auger cover support; 6-electrically heated rod; 7-charging feed rake; 8-charging aperture; 9-drive; 10-driving-belt; 11-drive; 12-motor; 13-conveying auger; 14-magnetic valve; The mechanical seal of 15-hollow shaft; 16-drive; 17-motor; 18-auger; 19-auger cover; 20-support; 21-limit switch; 22-chuck; 23-grain conductor road; 24-liquid strain tank; 25-motor; 26-flashboard; 27-temperature control sensor; 28-refrigeration machine; 29-clarifier; 30-breather pipe; 31-exhaust apparatus; 32-top spindle drum, 33-bottom spindle drum.
Embodiment
As shown in Figure 1, a kind of equipment adopting solid, liquid body fermentation tank Joint Production bacterium bacterium rod, comprise: solid culture fermenting raw materials tank, liquid spawn fermentation tank, constant temperature culture system, inoculation bagging system, described solid culture fermenting raw materials tank is provided with constant temperature culture system, and the input of solid culture fermenting raw materials tank is provided with charging aperture 8 and valve plate 8.1, solid culture fermenting raw materials tank bottom cone is provided with discharging opening and flashboard 26, the output of solid culture fermenting raw materials tank is connected with inoculation bagging system, described inoculation bagging system comprises conveying auger 13, sack filling machine, one end of conveying auger 13 is communicated with the discharging opening of the output of solid culture fermenting raw materials tank, the other end of conveying auger 13 is communicated with the input of sack filling machine auger cover 19, screw-conveyer-shaft in sack filling machine auger cover 19 is arranged to hollow shaft, hollow screw-conveyer-shaft is communicated with through hollow shaft mechanical seal 15 one end with grain conductor road 23, the other end in grain conductor road 23 is communicated with the output of liquid spawn fermentation tank, the output of described sack filling machine auger cover 19 is provided with chuck 22 and the limit switch 21 of fixed plastics bag.
Solid culture fermenting raw materials tank described in this equipment is vertical type solid fermentation tank, and be provided with a concentric unsettled auger cover in the middle of the tank body of vertical type solid fermentation tank, auger cover and tank body form double-decker; The auger one end arranged in auger cover is fixed on tank body top spindle drum 32, the main shaft of the other end of auger is fixed on tank base spindle drum 33, main shaft through tank base spindle drum 33 is connected with motor 12, and the drive 11 that the main shaft through tank base spindle drum 33 is arranged is connected with drive 9 by driving-belt 10; The power transmission shaft of drive 9 is fixedly connected with charging feed rake 7; The constant temperature culture system that tank body is arranged comprises the electrically heated rod 6 for heated material and the refrigeration air compressor machine 28 for heat of cooling material, electrically heated rod 6 is arranged in the interlayer of solid-state fermentation tank, and refrigeration air compressor machine machine 28 is communicated with by the tank connected breather pipe 30 of clarifier 29 and solid fermentation;
Wherein, unsettled auger cover is fixed in inner tank wall by some supports; The bottom of tank body interlayer is provided with cold water pipe arrival end 5.1, and the top of tank body interlayer is provided with the cold water pipe port of export 5.2.3, an equipment for solid, liquid body fermentation tank Joint Production bacterium bacterium rod, described conveying auger 13 have level or be obliquely installed conveying auger cover in auger and motor 25 connect and compose.
Adopt a method for solid, liquid fermentation tank Joint Production edible fungus stick, adopt three-dimensional in the middle of solid culture tank stirring, rely on microorganism generates its own heat to carry out low temperature pasteurization, its step is as follows:
1) feeding intake, sent in solid culture fermenting raw materials tank tank by charging aperture 8 after culture medium of edible fungus is prewetted, expecting with water than being 1:1.8, natural packing 12 hours after prewetting; Material, in the effect of vertical auger, enters in tank body by charging aperture, the loading dry product material 250 kilograms of every cube of tank body;
2) ecological sterilizing, can rise to 65 DEG C through about 12 hours spontaneous fermentation temperature, material natural packing process, various microorganism all comes into play, to the decomposition that material carries out in various degree; Between evenly keeping 65-70 DEG C in environment relatively airtight in tank; Hoisting type auger move up and down and fresh air constantly add make material keep ferment at constant temperature; Unlatching motor about 12 stirs and makes tank temperature maintain 65-70 DEG C; Within every 8 hours, stir once, each 10 minutes; Hold mode 72 hours, ecological sterilizing terminates;
3) lower the temperature, material ferment at constant temperature 72 hours, material becomes soft, and color transition is brown, when having a large amount of probios, and has special fragrance, even if add organic nitrogenous fertilizer also without any peculiar smell, can lower the temperature;
in tank body interlayer, inject cold water, inject tank body interlayer by cold water pipe arrival end 5.1, flow out to the cold water pipe port of export 5.2;
meanwhile, open refrigeration air compressor machine 28, add aseptic cold air, aseptic cold air enters in tank through filter (29) and conduit (30), and composts or fertilisers of cultivating is cooled as early as possible; , open and promote auger, constantly stir, within three hours, 22 DEG C-28 DEG C can be down to;
4) manufacture liquid strain, when composts or fertilisers of cultivating enters solid tank, liquid tank also synchronously will make bacterial classification simultaneously, and liquid strain is cultivated and cultivated through 72 hours, produces liquid spawn;
5) pack inoculation, open flashboard 26 after composts or fertilisers of cultivating cooling, material is delivered in sack filling machine by conveying auger 13, manually by plastic bag cover on sack filling machine auger cover 19, then advance material by auger 18,
The liquid spawn of liquid spawn fermentation tank 24 imports in solid culture medium by the hollow shaft of conduit 23, electromagnetic valve 14, auger 18 simultaneously, under the promotion of auger 18, solid culture medium and liquid spawn enter in bacterium bag in the lump, bacterium bag moves to spacing 21 switch places, and every bag of access liquid spawn is set to 25-40 milliliters; Pack terminates tying, sends into culturing room's bacteria fruiting.
Described culture medium of edible fungus comprises:
1) the edible fungus culturing material formula, for White mushroom, Stropharia rugoso-annulata, flat mushroom, Xingbao mushroom, Asparagus, glossy ganoderma is:
Corncob 65%, chicken manure 30%, lime 5%
2), for hedgehog hydnum, flat mushroom, coprinus comatus edible fungus culturing material formula be: the waste material 80% after Xingbao mushroom, needle mushroom fruiting, wheat bran 20%.
The i.e. first step, raw material ecological fermentation process: first prewetting being used for raw material cotton seed hulls, corncob, stalk etc. that edible mushroom cultivates natural packing one night, being entered by charging aperture 8 and stirring feed rake 7; Material vertically rises to top along auger cover 4 be naturally scattered in tank body 1 by promoting auger 2, every cube of tank body material loading 250-300 kilograms;
And raw material is present in relatively airtight culture tank, restart electrically heated rod 6, set thermophilic 65-70 DEG C by temperature control sensor 27; Within every 8 hours, to open and promote auger once, each 10 minutes, maintain ferment at constant temperature 72 hours like this.Now fermentation raw material becomes thoroughly decomposed, and without any acid smell, even add chicken manure, also can't smell any stink; Such first step fermenting raw materials terminates.
Second step, cooling: when composts or fertilisers of cultivating is after ecological fermentation sterilizing in 72 hours, lower the temperature as early as possible, method can inject cold water in cooling interlayer.Open refrigeration machine 28, cold air through clarifier 29, then is entered in tank 1 by breather pipe 30.Carry out forced cooling.Open motor 12 drives lifting auger about 2 to stir simultaneously, realizes cold and hot exchange.About 25 DEG C can be down to through 1 to 2 hour temperature.
3rd step, packing plastic sack,
When after above-mentioned material cooling, flashboard 26 can be opened tank 1 is communicated with conveying auger 13, open motor 25 material and will be transported to sack filling machine auger 18 along conveying auger 13.By artificial by the plastic bag cover of appropriate width on sack filling machine auger cover 19;
Open motor 17 and magnetic valve 14 simultaneously, liquid spawn just by liquid spawn tank 24 along grain conductor road 23, through the motion of mechanical seal hollow shaft 15 along with auger 18.Be enclosed within auger cover 19 plastic sack will bacterium sackholder cover 22 protection under along support 20 shifted forward.When moving to limit switch 21 place, will shut down by auto-breaking.So far the packed bag of bacterium, inoculation completes, artificial tying.Added cultivation about 20 days, plastic bag edible fungus stick is cultivated successfully.
The liquid spawn that above-mentioned liquid tank is cultivated, the composts or fertilisers of cultivating adopted: wheat bran, mushroom waste mushroom stick, corn flour, peeled potatoes, to boil after 30 minutes by three layers of filtered through gauze, in gained filtered juice, then add successively, glucose, sucrose, soya-bean milk, albumen freezes, adjustment 7-8PH value; Cultivated through 72 hours and produce liquid spawn, through conduit 23 output liquid bacterial classification, liquid tank is existing product.
Claims (3)
1. one kind adopts the equipment of solid, liquid body fermentation tank Joint Production bacterium bacterium rod, it is characterized in that: comprising: solid culture fermenting raw materials tank, liquid spawn fermentation tank, constant temperature culture system, inoculation bagging system, described solid culture fermenting raw materials tank is provided with constant temperature culture system, and the input of solid culture fermenting raw materials tank is provided with charging aperture (8) and valve plate (8.1), solid culture fermenting raw materials tank bottom cone is provided with discharging opening and flashboard (26), the output of solid culture fermenting raw materials tank is connected with inoculation bagging system, described inoculation bagging system comprises conveying auger (13), sack filling machine, one end of conveying auger (13) is communicated with the discharging opening of the output of solid culture fermenting raw materials tank, the other end of conveying auger (13) is communicated with the input of sack filling machine auger cover (19), screw-conveyer-shaft in sack filling machine auger cover (19) is arranged to hollow shaft, hollow screw-conveyer-shaft is communicated with through hollow shaft mechanical seal (15) one end with grain conductor road (23), the other end in grain conductor road (23) is communicated with the output of liquid spawn fermentation tank, the output of described sack filling machine auger cover (19) is provided with chuck (22) and the limit switch (21) of fixed plastics bag.
2. a kind of equipment adopting solid, liquid body fermentation tank Joint Production bacterium bacterium rod according to claim 1, it is characterized in that: described solid culture fermenting raw materials tank is vertical type solid fermentation tank, be provided with a concentric unsettled auger cover in the middle of the tank body of vertical type solid fermentation tank, auger cover and tank body form double-decker; The auger one end arranged in auger cover is fixed on tank body top spindle drum (32), the main shaft of the other end of auger is fixed on tank base spindle drum (33), main shaft through tank base spindle drum (33) is connected with motor (12), and the drive (11) that the main shaft through tank base spindle drum (33) is arranged is connected with drive (9) by driving-belt (10); The power transmission shaft of drive (9) is fixedly connected with charging feed rake (7); The constant temperature culture system that tank body is arranged comprises the electrically heated rod (6) for heated material and the refrigeration air compressor machine (28) for heat of cooling material, electrically heated rod (6) is arranged in the interlayer of solid-state fermentation tank, and refrigeration air compressor machine machine (28) is communicated with the tank connected breather pipe of solid fermentation (30) by clarifier (29);
Wherein, unsettled auger cover is fixed in inner tank wall by some supports; The bottom of tank body interlayer is provided with cold water pipe arrival end (5.1), and the top of tank body interlayer is provided with the cold water pipe port of export (5.2).
3. a kind of equipment adopting solid, liquid body fermentation tank Joint Production bacterium bacterium rod according to claim 1, is characterized in that: described conveying auger (13) have level or be obliquely installed conveying auger cover in auger and motor (25) connect and compose.
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| CN201420346306.8U CN204180587U (en) | 2014-06-27 | 2014-06-27 | A kind of equipment adopting solid, liquid fermentation tank Joint Production edible fungus stick |
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| CN201420346306.8U CN204180587U (en) | 2014-06-27 | 2014-06-27 | A kind of equipment adopting solid, liquid fermentation tank Joint Production edible fungus stick |
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| CN204180587U true CN204180587U (en) | 2015-03-04 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104067856A (en) * | 2014-06-27 | 2014-10-01 | 锁现民 | Method and device for jointly producing edible mushroom spawn through solid and liquid fermentation tanks |
| CN104620863A (en) * | 2015-03-18 | 2015-05-20 | 高元庆 | Multifunctional edible fungus mycelia production machine |
| CN104756767A (en) * | 2015-04-29 | 2015-07-08 | 天津农学院 | High-density pleurotus eryngii liquid strain and fermentation method thereof |
| CN107047063A (en) * | 2017-05-03 | 2017-08-18 | 习水县龙洋生态食品开发有限公司 | A kind of processing and fabricating device of culture medium of edible fungus |
| CN107517737A (en) * | 2017-10-20 | 2017-12-29 | 翔天农业开发集团股份有限公司 | A kind of continuous quick bacteria stick manufacture craft of edible mushroom |
| CN109699400A (en) * | 2019-03-14 | 2019-05-03 | 马永奇 | A kind of the Breeding of Edible Mushroom raw material automated production equipment and method |
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2014
- 2014-06-27 CN CN201420346306.8U patent/CN204180587U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104067856A (en) * | 2014-06-27 | 2014-10-01 | 锁现民 | Method and device for jointly producing edible mushroom spawn through solid and liquid fermentation tanks |
| CN104620863A (en) * | 2015-03-18 | 2015-05-20 | 高元庆 | Multifunctional edible fungus mycelia production machine |
| CN104620863B (en) * | 2015-03-18 | 2017-06-09 | 高元庆 | A kind of multifunctional edible mushroom mycelium manufacturing machine |
| CN104756767A (en) * | 2015-04-29 | 2015-07-08 | 天津农学院 | High-density pleurotus eryngii liquid strain and fermentation method thereof |
| CN104756767B (en) * | 2015-04-29 | 2016-11-30 | 天津农学院 | A kind of high density pleurotus eryngii liquid strain and fermentation process thereof |
| CN107047063A (en) * | 2017-05-03 | 2017-08-18 | 习水县龙洋生态食品开发有限公司 | A kind of processing and fabricating device of culture medium of edible fungus |
| CN107517737A (en) * | 2017-10-20 | 2017-12-29 | 翔天农业开发集团股份有限公司 | A kind of continuous quick bacteria stick manufacture craft of edible mushroom |
| CN107517737B (en) * | 2017-10-20 | 2019-01-08 | 翔天农业开发集团股份有限公司 | A kind of continuous quick bacteria stick manufacture craft of edible mushroom |
| CN109699400A (en) * | 2019-03-14 | 2019-05-03 | 马永奇 | A kind of the Breeding of Edible Mushroom raw material automated production equipment and method |
| CN109699400B (en) * | 2019-03-14 | 2023-09-08 | 马永奇 | Automatic production equipment and method for edible fungus breeding raw materials |
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