CN204177410U - A kind of grading of timber, volume and color and vein checkout equipment - Google Patents
A kind of grading of timber, volume and color and vein checkout equipment Download PDFInfo
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- CN204177410U CN204177410U CN201420250882.2U CN201420250882U CN204177410U CN 204177410 U CN204177410 U CN 204177410U CN 201420250882 U CN201420250882 U CN 201420250882U CN 204177410 U CN204177410 U CN 204177410U
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Abstract
The utility model discloses a kind of grading of timber, volume and color and vein checkout equipment, comprise: host computer system, transfer body, feed belt, the right side of the relative host computer system of feed belt is main frame feed zone, left side is main frame discharge zone, it is characterized in that: main frame feed zone end is provided with feeding conveyor, main frame discharge zone end is provided with sorting cylinder, timber to be detected is transported to the main frame feed zone end on feed belt by feeding conveyor, timber to be detected is transported in host computer system by feed belt, and be transported to main frame discharge zone end through host computer system, sorting cylinder is by the different brackets of main frame sorting, different volumes, the timber of different colours texture is pushed on different outfeed belt conveyors, then be sent on lateral transport belt by outfeed belt conveyor, next procedure is sent to by lateral transport belt, this equipment reduces the cost of labor of enterprise, promote management level, and save production site, the product quality of enterprise final production, adds large enterprises' competitive power in the market.
Description
Technical field
The utility model patent relates to a kind of log detection equipment, particularly relates to a kind of grade for timber, equipment that volume, color and vein carry out mechanization Intelligent Measurement.
Background technology
Timber is a kind of material of widespread use, it is in Structural Engineering, furniture, integrated timber, floor, cabinet, consumption in the aspects such as decorative engineering is very large, timber is obtained for widespread use and is always widely used in architecture indoor finishing and decoration in ancient building and modern architecture, because timber is divided into quarter sawing material and rotary-cut material, show that the surface of timber then can become " straight burr " and " decorative pattern " visually, under simultaneously different textures there is again different colors in timber, thus in woodwork production run, in order to improve the quality of final products, then need manually identify the color under these different textures and different texture and distinguish, such workload is very large and human eye is easily tired, although dropped into a large amount of human and material resources, the effect obtained is not obvious.
In addition, because timber needs to carry out " cutting the garment according to the figure " each block sheet material in later stage specific process, just need the volume of timber knowing this block sheet material before this block sheet material of processing, simultaneously because present timber cost is more and more higher, between its width and thickness, just need corresponding different processing request in the difference of 1.5 ~ 2mm; And this precision generally only by workman by the vernier caliper amount of going, uncertain factor is too many, and error is very large, and production capacity is also very low.
Prior art is rely on artificial mode to carry out identifications classification to the grade of wood surface (defect, crackle, rotten, blue become), the volume of timber, texture etc. completely.Due to manually easily tired when processing, factor and individual subjective factor is large, and the standard of the subjective identification of different workman is different again, so current processing mode exists lost labor, separating effect is poor, enterprise cost is finally caused to rise and drawback that product quality cannot effectively promote.
Along with the development of technology, present industrial vision process has become a part of content indispensable in industrial automation, wood processing enterprise is labor-intensive enterprises, demand for labour amount is very large, in existing society, hand labor cost is more and more higher, and most of enterprise is all seeking to save artificial plant equipment; The product quality caused due to artificial subjective factor in the hope of minimizing while reduction cost of labor declines, the phenomenon of quality control instability.Meanwhile, wood processing enterprise faces again another one challenge, although that is exactly timber is a kind of regenerated resources, it is also a kind of starting material can not supplied in a large number in the short time that the growth cycle of trees determines timber.Thus, the cost of wood raw material is also going up year by year, if woodwork processing enterprise has not added up volume recovery aborning, does not control the quality of sheet material well, will affect the final profit of enterprise.Therefore, no matter considering from saving angle that is artificial or that save timber or be convenient to statistics, all solving in the urgent need to a kind of plant equipment the various problems that woodwork processing enterprise faces.
Utility model content
On the basis of above-mentioned situation, the purpose of this utility model to provide a kind of grading of timber, volume and color and vein checkout equipment, and this equipment identifiable design also distinguishes the level condition of wood surface; As hierarchical problems such as the knot of wood surface, crackle, rotten, blue change, reduce the product quality decline that wood processing enterprise waits subjective factor to cause because workman neglects, thus the drawback of the grade of reduction product; This equipment identifiable design distinguish texture and the color of wood surface simultaneously; Identify and distinguish the volume of timber of timber, also namely identifying the length of each root charging sheet material, width and thickness.The grade of this timber, color and vein, the volume of timber are creatively combined process by this product, greatly reduce the investment of factory on the one hand; Decrease the operation of production, the link of processing on the other hand, also save place simultaneously.This product significantly can reduce the recruitment quantity of woodwork processing enterprise, reduces labour cost, enhances productivity, avoid the impact of human factor, and product hierarchy classification is clear and definite, improves the product quality of enterprise on the whole.
In order to achieve the above object, the technical solution of the utility model is:
A kind of grading of timber, volume and color and vein checkout equipment, comprise: host computer system, transfer body, feed belt, transfer body is through the main frame transfer port of host computer system, feed belt is arranged on transfer body, the right side of the relative host computer system of feed belt is main frame feed zone, left side is main frame discharge zone, it is characterized in that: described main frame feed zone end is provided with feeding conveyor, main frame discharge zone end is provided with some sorting cylinders, each sorting cylinder correspondence expenditure outfeed belt conveyor, each outfeed belt conveyor correspondence connects a lateral transport belt.Described timber to be detected is transported to the main frame feed zone end on feed belt by feeding conveyor, timber to be detected is transported in host computer system by feed belt, and be transported to main frame discharge zone end through host computer system, the different brackets of main frame sorting sorting timber is pushed on different outfeed belt conveyors by sorting cylinder, then be sent on lateral transport belt by outfeed belt conveyor, be sent to next procedure by lateral transport belt.
Further, described host computer system comprises electrical control cubicles, liquid crystal display, shift knob, main frame transfer port and main frame built-in system, wherein, main frame built-in system comprises image pick-up card, industrial computer, line sweep industrial camera and ultrasonic sensor, described line sweep industrial camera is connected on industrial computer by image pick-up card, ultrasonic sensor is connected on industrial computer, and industrial computer is connected in electrical control cubicles.
Further, described sorting cylinder is two or more, and the quantity of outfeed belt conveyor is consistent with the quantity of sorting cylinder.Described sorting cylinder is connected with jacking block, and jacking block can move back and forth along outfeed belt conveyor direction under sorting cylinder drives.
Described feed belt is driven by variable-frequency motor, and user can according to the transfer rate of the production status adjustment feed belt of oneself.
Material to be detected is delivered to the main frame feed zone of this equipment by feeding conveyor, and one one, timber falls into main frame feed zone; Under driving belt drives, move to host computer system direction, after timber enters host computer system by main frame feed zone, scanned by line sweep industrial camera, image pick-up card gathers, by ultrasonic sensor identification, then by industrial computer discriminator, and by industrial computer, these results are delivered to the central treatment region of host computer system electrical control cubicles inside.The central treatment region of electrical control cubicles sets sorting cylinder actuating range value in advance, the grading of timber of the main frame discharge zone after detecting, the result that color and vein and the volume of timber obtain is at certain value range, and feed belt is when being transferred to this value range sorting cylinder place by the timber of this value range, the action of sorting cylinder, sorting cylinder is by the different brackets of main frame sorting, different volumes, the timber of different colours texture is pushed on different outfeed belt conveyors, sorting timber is distributed on lateral transport belt by conveyor again, and then reach next procedure, complete automatic classification action.
More detailed is interpreted as, the color detecting timber is processed by the Vision imaging system of line sweep industrial camera, so-called Vision imaging system to process wood color based on hsv color space and splits, and H represents form and aspect, S represents saturation degree, V represents brightness.Line sweep industrial camera has bionical mankind's eyes function, to take pictures imaging, form the image in units of pixel to timber.It obtains the color of wood surface, processed after, result directly transfers in the central controller of electrical control cubicles in host computer system, and instruction is sent to sorting cylinder after obtaining processing this result by electrical control cubicles; According to the operation of output control cylinder whether the grade analysis of timber is collected by the class information of ultrasonic sensor by timber, and the central controller then result being transferred to electrical control cubicles is analyzed, and analysis result is also transferred to sorting cylinder.The length of timber is processed by the Vision imaging system of line sweep industrial camera; Client can sets itself width, length and thickness range, and the scope according to client's setting carries out sorting.
In addition, this equipment has the man-machine interaction interface of hommization, and main frame is equipped with liquid crystal display, can add up the output of processing every day; The machining information of the every a collection of sheet material of autostore also carries out total score and analyses, and as carried out grade analysis to every a collection of machining sheet, make factory obtain purchasing raw-material decision-making report, sheet material inferior grade rate as a collection of in certain is 10%, and a collection of be in addition 15%; Also color, defect, the grade of the different timber of user's self-defining can be allowed; Also can pass through programmed control, external printer, statistical report can be printed, help business decision.This liquid crystal display side is provided with shift knob, convenient operation, whole conveying body, belt conveyor directly and outer cover fix, more firm, the length of lateral transfer belt freely can adjust according to the place of client.This checkout equipment classification effectiveness is high, and after detecting, the classification range of the timber of classification is reliable, and what use is artificial few.
The mode of this equipment utilization three-dimensional imaging, simulates the spatial structure of product, is known the volume of timber of this timber by the spatial structure detecting each root sheet material, thus can identify in the deviation of 1.5 ~ 2mm length, width and thickness and distinguish.This equipment is applied to woodwork processing enterprise, can at a high speed, accurately identify the information such as class information, color and vein information, volume of wood surface, and sorting can be completed according to the reference range set.In production operation, this equipment is enough carries out statistic of classification by these information, and supports that printout forms decision-making report, helps enterprise to carry out producing, the decision-making of the link such as buying.Use this equipment significantly to reduce artificial quantity that the stage of getting the raw materials ready uses, reduces the cost of labor of enterprise; Reduce the every link in producing, promote management level and save production site; The product quality of enterprise final production, adds large enterprises' competitive power in the market.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is vertical view of the present utility model.
Fig. 3 is host computer system inner structure schematic diagram in the utility model.
Fig. 4 is the lateral plan of host computer system.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
As Fig. 1, 2, 3, shown in 4, a kind of grading of timber, volume and color and vein checkout equipment, comprise: host computer system 1, transfer body 9, feed belt 8, transfer body 9 is through the main frame transfer port 104 of host computer system 1, feed belt 8 is arranged on transfer body 9, the right side of the relative host computer system 1 of feed belt 8 is main frame feed zone 2, left side is main frame discharge zone 3, it is characterized in that: described main frame feed zone 2 end is provided with feeding conveyor 201, main frame discharge zone 3 end is provided with some sorting cylinders 6, each sorting cylinder 6 correspondence expenditure outfeed belt conveyor 301, each outfeed belt conveyor 301 correspondence connects a lateral transport belt 7.Described host computer system 1 comprises electrical control cubicles 101, liquid crystal display 102, shift knob 103, main frame transfer port 104 and main frame built-in system, wherein, main frame built-in system comprises image pick-up card 110, industrial computer 111, line sweep industrial camera 115 and ultrasonic sensor 113, described line sweep industrial camera 115 is connected on industrial computer 111 by image pick-up card 110, ultrasonic sensor 113 is connected on industrial computer 111, and industrial computer 111 is connected in electrical control cubicles 101.
Described sorting cylinder 6 is two or more, and the quantity of outfeed belt conveyor 301 is consistent with the quantity of sorting cylinder 6; Sorting cylinder 6 is connected with jacking block 601, jacking block 601 can move back and forth along outfeed belt conveyor 301 direction under sorting cylinder 6 drives; Feed belt 8 is driven by variable-frequency motor, and transfer rate is adjustable.
Such as, during specific works, start electrical control cubicles 101, the timber to be detected 4 that it is placed transmits to feed belt 8 direction by feeding conveyor 201, and one one, timber falls into main frame feed zone 2; The speed arranging feed belt 8 is 90 ms/min ~ 120 ms/min, and the time that so two, front and back timber enters main frame feed zone 2 is separated by about 1 second, then the spacing of two timber is just pulled open and is about 1.5 meters; Which ensure that the industrial vision collection of line sweep industrial camera 115, process and the hyperacoustic scanning of ultrasonic sensor 113 have enough cycles and response time.
Timber 4 to be detected is under driving belt 8 drives, move to host computer system 1 direction, after timber enters the main frame transfer port 104 of host computer system 1 by main frame feed zone 2, under the cooperation of external light source 116, scanned by line sweep industrial camera 115, image pick-up card 110 gathers, and is identified by ultrasonic sensor 113, then by industrial computer 111 discriminator, and by industrial computer 111, these results are delivered to the central treatment region of host computer system 1 electrical control cubicles 101 inside.The central treatment region of electrical control cubicles 101 sets the actuating range value of sorting cylinder 6 in advance, timber after detection is then transported on main frame discharge zone 3, the grading of timber of the main frame discharge zone 3 after detecting, the result that color and vein and the volume of timber obtain is at certain value range, and feed belt is when being transferred to this value range sorting cylinder 6 place by the timber of this value range, sorting cylinder 6 action, by jacking block 601, this timber is shifted onto on corresponding outfeed belt conveyor 301, sorting timber 5 is distributed on lateral transport belt 7 by conveyor again, and then reach next procedure, complete automatic classification action.
Wherein, the length of timber is processed by the Vision imaging system of line sweep industrial camera 115; Client can sets itself width, length and thickness range, and the scope according to client's setting carries out sorting; As length range X width range X thickness range, it is as follows that client sets 5 scopes:
(450mm～460mmX42mm～45mmX16mm～18mm)，
(460mm～470mmX46mm～48mmX18mm～20mm)，
(470mm～490mmX50mm～52mmX20mm～22mm)，
(490mm～510mmX52mm～54mmX22mm～24mm)，
(510mm～530mmX54mm～56mmX24mm～26mm)；
Then measure the length and width of timber, which scope is thick result belong to, then the jacking block 601 of sorting cylinder 6 that this timber will be set ejects, and then sorts out.
Be stored in image pick-up card 110 by result after the information such as texture, color, defect of wood surface is scanned by line sweep industrial camera 115, the information in image pick-up card 110 is transferred to industrial computer 111; And the main information such as crackle, the volume of timber identifying wood surface of ultrasonic sensor 113, the result of identification is transferred in industrial computer 111.
This product can identify simultaneously and distinguish the grade of timber, color and vein and volume; This product is according to the principle of industrial vision process, the method of application hsv color process, line sweep industrial camera 115, data collecting card 110, ultrasonic sensor 113 etc. are selected timber to be carried out to the identification of three aspects, then the result of identification is delivered to the central processing unit in this product electrical control cubicles 101, the timber of different brackets, different colours texture, the different volume of timber, according to the output control sorting cylinder 6 identified, sorts out by central processing unit.And control and hyperacoustic scan period based on industrial vision, charging rate can be set in 90 ms/min ~ 120 ms/min.
Claims (5)
1. a grading of timber, volume and color and vein checkout equipment, comprise: host computer system (1), transfer body (9), feed belt (8), transfer body (9) is through the main frame transfer port (104) of host computer system (1), feed belt (8) is arranged on transfer body (9), the right side of the relative host computer system (1) of feed belt (8) is main frame feed zone (2), left side is main frame discharge zone (3), it is characterized in that: described main frame feed zone (2) end is provided with feeding conveyor (201), main frame discharge zone (3) end is provided with some sorting cylinders (6), each sorting cylinder (6) correspondence expenditure outfeed belt conveyor (301), each outfeed belt conveyor (301) correspondence connects a lateral transport belt (7).
2. a kind of grading of timber according to claim 1, volume and color and vein checkout equipment, it is characterized in that: described host computer system (1) comprises electrical control cubicles (101), liquid crystal display (102), shift knob (103), main frame transfer port (104) and main frame built-in system, wherein, main frame built-in system comprises image pick-up card (110), industrial computer (111), line sweep industrial camera (115) and ultrasonic sensor (113), described line sweep industrial camera (115) is connected on industrial computer (111) by image pick-up card (110), ultrasonic sensor (113) is connected on industrial computer (111), industrial computer (111) is connected in electrical control cubicles (101).
3. a kind of grading of timber according to claim 1, volume and color and vein checkout equipment, it is characterized in that: described sorting cylinder (6) is two or more, and the quantity of outfeed belt conveyor (301) is consistent with the quantity of sorting cylinder (6).
4. a kind of grading of timber according to claim 1 or 3, volume and color and vein checkout equipment, it is characterized in that: described sorting cylinder (6) is connected with jacking block (601), jacking block (601) can move back and forth along outfeed belt conveyor (301) direction under sorting cylinder (6) drives.
5. a kind of grading of timber according to claim 1, volume and color and vein checkout equipment, is characterized in that: described feed belt (8) is driven by variable-frequency motor, and transfer rate is adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420250882.2U CN204177410U (en) | 2014-05-16 | 2014-05-16 | A kind of grading of timber, volume and color and vein checkout equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420250882.2U CN204177410U (en) | 2014-05-16 | 2014-05-16 | A kind of grading of timber, volume and color and vein checkout equipment |
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| CN204177410U true CN204177410U (en) | 2015-02-25 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106153624A (en) * | 2016-06-23 | 2016-11-23 | 四川农业大学 | The grain of wood and the assay method of surface characteristic feature coverage rate |
| CN107064477A (en) * | 2017-04-12 | 2017-08-18 | 成都大唐弘伟木业有限公司 | A kind of system for examining the log for Furniture manufacture |
| WO2018218698A1 (en) * | 2017-06-02 | 2018-12-06 | 山东新活新材料科技有限公司 | Automatic template sorting system and method, readable storage medium and computer device |
| CN111906040A (en) * | 2020-07-22 | 2020-11-10 | 南京森工生物质材料研究院有限公司 | Material automatic sorting technology of engineering bamboo based on target mechanical property |
-
2014
- 2014-05-16 CN CN201420250882.2U patent/CN204177410U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106153624A (en) * | 2016-06-23 | 2016-11-23 | 四川农业大学 | The grain of wood and the assay method of surface characteristic feature coverage rate |
| CN107064477A (en) * | 2017-04-12 | 2017-08-18 | 成都大唐弘伟木业有限公司 | A kind of system for examining the log for Furniture manufacture |
| WO2018218698A1 (en) * | 2017-06-02 | 2018-12-06 | 山东新活新材料科技有限公司 | Automatic template sorting system and method, readable storage medium and computer device |
| CN111906040A (en) * | 2020-07-22 | 2020-11-10 | 南京森工生物质材料研究院有限公司 | Material automatic sorting technology of engineering bamboo based on target mechanical property |
| CN111906040B (en) * | 2020-07-22 | 2022-04-19 | 南京森工生物质材料研究院有限公司 | Material automatic separation system of engineering bamboo based on target mechanical properties |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160122 Address after: 201404, room 683, ancient Hua Xin Village, South Bridge Town, Shanghai, Fengxian District, China 201 Patentee after: COOPERICH (SHANGHAI) AUTOMATION & INDUSTRIAL Co.,Ltd. Address before: 200433 Shanghai City, Yangpu District National Road No. 777 Patentee before: Cao Kun |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150225 |