CN207593994U - A kind of automatically scanning cutting optimization sorting device - Google Patents
A kind of automatically scanning cutting optimization sorting device Download PDFInfo
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- CN207593994U CN207593994U CN201721503499.3U CN201721503499U CN207593994U CN 207593994 U CN207593994 U CN 207593994U CN 201721503499 U CN201721503499 U CN 201721503499U CN 207593994 U CN207593994 U CN 207593994U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 18
- 238000005457 optimization Methods 0.000 title claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 21
- 239000005304 optical glass Substances 0.000 claims abstract description 12
- 230000033001 locomotion Effects 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 15
- 239000011521 glass Substances 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 238000012545 processing Methods 0.000 description 19
- 239000002023 wood Substances 0.000 description 7
- 238000001514 detection method Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003550 marker Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 241001292396 Cirrhitidae Species 0.000 description 1
- 241001269238 Data Species 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a kind of automatically scanning cutting optimization sorting device, including scanner, preferably scanner section feeding wire body, briar, preferably briar charging wire body and preferred briar discharging wire body；Scanner is located at the charging front end of preferred briar, and scanner includes housing, enclosure interior setting scanner host, lining barrel, light source and camera；Scanner section feeding wire body passes through the lining barrel of scanner to connect with preferred briar charging wire body；The top of lining barrel is equipped with the square hole of covering optical glass, and light source and camera are arranged on the top of optical glass；It is preferred that the side of briar discharging wire body is spaced fixed skirt equipped with multiple on wire body frame, skirt can the vertical wire body direction of motion movement in preferred briar discharging wire body；Camera controls host connection successively with scanner host, preferably briar；Skirt is connect with preferred briar control host line.This equipment can realize that scanning, sawing, assorting room are full-automatic, and sawing is precisely efficient.
Description
Technical field
The utility model belongs to mechanical manufacturing field, and in particular to a kind of to realize high efficiency scanning, sawing, sorting timber
It is preferred that transversal saw equipment.
Background technology
At present, it is preferred to which transversal saw equipment is approved by market, it is widely used in wood working industry use.Make simultaneously
With also exposing the problem of some are in the urgent need to address in the process：
Existing preferably transversal saw equipment, the fluorescent marker marked on sawmilling material is detected, then transmit by fluorescent optical sensor
It is transformed into sawing data-signal to host.Draw fluorescent marker on timber for sawing, manual operation needed to complete, i.e., it is time-consuming and laborious again
Error being susceptible to, while the fluorescent marker drawn is easily rubbed and fogged, lead to the reduction of sawing precision, stability is not strong,
The waste material of generation is more, can not improve the use value of timber；Specification material after sawing, needs manual sort.Manual identification and people
Work point selects, and accuracy rate is low, and high labor cost, working efficiency is low, reduces the quality of timber.
Existing preferably transversal saw equipment, feeding the conveyer belt of transport portion needs through synchronous belt and synchronizing wheel and sawing
The driving wheel connection of host machine part drives synchronizing wheel, then the conveyer belt of feeding part is driven to act by synchronizing wheel by driving wheel；It is more
A charging transmission wheel couples further through a plurality of synchronous belt.Above-mentioned connection mode cause to feed transmission speed is slow, sawing precision is lower,
It installs, replace and safeguards cumbersome simultaneously, increase installation and maintenance cost.
Utility model content
In view of the drawbacks of the prior art, the purpose of this utility model is to provide a kind of automatically scanning cutting optimization classification and sets
Standby, timber needs artificial separation after could carrying out sawing and sawing after the artificial setting-out of the existing preferably transversal saw equipment needs of solution
Problem realizes that scanning, sawing, assorting room are full-automatic, and sawing is precisely efficient.
Realize above-mentioned purpose, the technical solution adopted in the utility model is as follows, a kind of automatically scanning cutting optimization classification
Equipment goes out including scanner, scanner section feeding wire body, preferably briar, preferably briar charging wire body and preferred briar
Stockline body；
The scanner is located at the charging front end of preferred briar, and scanner includes housing, enclosure interior setting scanning
Instrument host, lining barrel, light source and camera；Lining barrel is arranged on housing center, is opened for front and rear ends for scanner section feeding line
The cuboid that body passes through, scanner section feeding wire body pass through scanner, and one end connects with preferred briar charging wire body, the other end
Stretch to feeder apparatus；The top of the lining barrel is equipped with the square hole of covering optical glass, and light source and camera are fixed on housing, if
It puts in the top of optical glass；Camera is with scanner host, preferably connection, camera penetrate light to briar control host successively
The image of timber for sawing conveyed in glass acquisition scans instrument section feeding wire body is learned, and image data is transmitted to scanner master
Machine, preferably briar control host；It is preferred that the side of briar discharging wire body is spaced fixed kick equipped with multiple on wire body frame
Foot, the skirt the vertical wire body direction of motion can move in preferred briar discharging wire body, and host is controlled with preferred briar
Connection.This apparatus control system manipulates the action of each skirt, and skirt performs movement under the manipulation of control system and refers to
It enables, corresponding sub-material area is kicked so as to fulfill by the timber of different size in preferred briar discharging wire body.
Preferably, the housing of scanner is cuboid.
Preferably, the skirt uses air cylinder device, can vertically wire body move reciprocatingly.
Further, preferred briar discharging wire body is being equipped with stop gauge with the corresponding opposite side of skirt,
To prevent skirt from kicking off the timber in preferred briar discharging wire body, timber is guided to sub-material area.
Further, a touch display screen, touch display screen and scanner host line are installed on the housing of scanner
Connection, control operation can be carried out by touch display screen to scanner host.
Further, the scanner also is provided with the square hole of a covering optical glass, optics glass below lining barrel
The lower section of glass is equipped with the second light source and second camera being fixed on housing, and second camera is connect with scanner host line, increases
If second camera be located at the lower section of scanner section feeding wire body, further comprehensive acquisition image information.
Further, the scanner section feeding wire body uses black belt.Scanner is to employ black non-reflective
On the basis of physical principle, across scanner scanner section feeding wire body for black belt, the enclosure interior of scanner and match
Part is all spray black paint.
Further, the preferred briar includes multiple charging transmission wheels, corresponding be arranged in is fed above transmission wheel
The upper pressure wheel that can be moved up and down, the preferred briar charging wire body is directly sleeved in charging transmission wheel, by charging transmission wheel band
Move its rotation.
Further, above-mentioned multiple charging transmission wheels are coupled by a synchronous belt, and device structure is made simply to be easy to adjust
Section and maintenance, saw cutting speed is fast, and sawing precision is high.
This apparatus control system is made of data acquisition processing system, sawing processing system, sorting disposing system, and data are adopted
Collect processing system by scanner as hardware, camera shooting is synchronous with light source, and the image collected is transmitted to by camera
Scanner host carries out data processing, and scanner host controls the shooting work of camera again simultaneously；Sawing processing system and sorting
For processing system using data acquisition processing system as Information base, sawing processing system controls preferred, the sawing of preferred briar
Work；Sorting disposing system controls each skirt to perform movement instruction, by the wood of different size in preferred briar discharging wire body
Material kicks corresponding sub-material area.
A kind of automatically scanning cutting optimization sorting device of the utility model, be it is a set of using machine instead of human eye come
Do the various high and new technology equipments for measuring, judging and sorting.Solving existing same category of device needs artificial setting-out and artificial separation
The problem of, scanner is capable of inside and outside defect, color, texture, the length of accurate scan detection timber, is sawing and sorting
It provides and efficiently accurately ensures.This equipment compared with traditional equipment, have it is at low cost, efficient, sawing is accurate, take material lack etc.
Advantage has good economic benefit and social benefit, should vigorously promote the use.
Description of the drawings
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is the utility model scanner structure schematic diagram；
Fig. 3 is the preferred briar discharging wire body structure diagram of the utility model；
Reference sign：1 scanner section feeding wire body；2 scanners；
21 housings；22 touch display screens；
23 scanner hosts；24 lining barrels；
25 cameras, 26 light sources；
27 optical glass, 3 preferred briar charging wire body；
4 preferred briars；5 preferred briar discharging wire bodies；
6 skirts；7 stop gauges.
Specific embodiment
The utility model is described in further detail with embodiment below in conjunction with the accompanying drawings.
A kind of automatically scanning cutting optimization sorting device as shown in Figure 1, mainly by scanner section feeding wire body 1, sweep
Retouch instrument 2, preferably briar charging wire body 3, preferably briar 4 and preferably briar discharging wire body 5 is formed；Scanner 2 is located at excellent
The charging front end of briar 4 is selected, scanner section feeding wire body 1 passes through scanner 2, and one end feeds 3 phase of wire body with preferred briar
It connects, the other end stretches to feeder apparatus.
As shown in Fig. 2, the utility model scanner 2 includes the housing 21 of cuboid, enclosure interior includes scanner host
23, one supplies the lining barrel 24 that scanner section feeding wire body 1 passes through, light source 26 and camera 25；Lining barrel 24 is opened for front and rear ends
The cuboid put, lining barrel 24 are arranged on the center of housing 21, and the top of lining barrel 24 is set there are one square hole, and light is installed at square hole
Glass 27 is learned, the top of optical glass 27 is equipped with light source 26 and camera 25, and light source 26 and camera 25 are separately fixed on housing 21,
Camera 25 is with scanner host 23, preferably connection, camera 25 acquire briar control host through optical glass 27 successively
The image of timber for sawing conveyed in scanner section feeding wire body 1, and will include wood internal and External Defect, color, texture,
The image datas such as length are sequentially transmitted scanner host 23, preferably briar control host, are carried out precisely for preferred briar 4
Sawing provides reliable data basis.
The light source 26 of scanner is using visible light source；Camera 25 is scanned using 4K high definitions line, multi-color cord scans,
High frame per second camera.Light source 26 and camera 25 are located at the homonymy of the top of detection timber, and this mode is easily installed, camera shooting with
Light source is synchronous.Scanner host 23 uses industrial control computer, software development be based on windows C# platforms+
German halcon image processing softwares.Scanner 2 utilizes optics and colourmetric characteristics, by wood color is abnormal or surface exists
The defects of and timber different in size, automatic identification, be capable of color, spot, defect, length, texture of sorting timber etc..
It is preferred that briar 4 include multiple charging transmission wheels, it is corresponding be arranged in charging transmission wheel can move up and down it is upper
Pinch roller；It is preferred that briar charging wire body 3 is directly sleeved in charging transmission wheel, its rotation is driven by charging transmission wheel；It is meanwhile multiple
Charging transmission wheel is coupled by a synchronous belt, device structure is made simply to can easily be accommodated and safeguard, saw cutting speed is fast, sawing precision
It is high.
As shown in Figure 1, Figure 3, it is preferably spaced above the side of briar discharging wire body 5 equipped with multiple be fixed on wire body frame
The skirt 6 of distribution, skirt 6 direction of motion of vertical wire body can move in preferred briar discharging wire body 5, by the good wood of sawing
Material is kicked different sub-material areas by specification.Between 2-50, skirt 6 controls the installation number of kicking 6 with preferred briar
Host line connects, and each skirt 6 performs movement instruction under the manipulation of control system.
This apparatus control system is made of data acquisition processing system, sawing processing system, sorting disposing system, and data are adopted
Collect processing system by scanner as hardware, camera shooting is synchronous with light source, and the image collected is transmitted to by camera
Scanner host carries out data processing, and scanner host controls the shooting work of camera again simultaneously；Sawing processing system and sorting
For processing system using data acquisition processing system as Information base, sawing processing system controls preferred, the sawing of preferred briar
Work；Sorting disposing system controls each skirt to perform movement instruction, by the wood of different size in preferred briar discharging wire body
Material kicks corresponding sub-material area.
Preferably, the skirt 6 is air cylinder device.Each kicking is equipped with corresponding number and is referred in software systems
It enables, such as No. 1 timber for kicking white edge；No. 2 timber for kicking stammerer；No. 3 are kicked the timber ... for having crackle, work as timber
While scanning, the information of scanning is transmitted to scanner host 23 and carries out data processing, and sorting disposing system is acquired with data
The data of processing system control the action of corresponding skirt, kick according to command information, incite somebody to action preferably transversal as sorting process information
Timber in saw discharging wire body 5, kicks corresponding sub-material area.
Further, to prevent skirt 6 from kicking off the timber in preferred briar discharging wire body 5, preferably briar discharges
Wire body is being equipped with stop gauge 7 with the corresponding opposite side of skirt, timber is steadily guided to sub-material area.Preferably, backgauge
Device 7 uses soft glass.
Further, a touch display screen 22, touch display screen 22 and scanner host are installed on the housing of scanner 2
23 connections can carry out operation and control by touch display screen to scanner host.
Further, the scanner 2 also is provided with a square hole in the lower section of lining barrel 24, and optics glass is installed at square hole
Glass, the lower section of optical glass are equipped with the second light source and second camera that are fixed on housing, second camera and scanner host line
Road connects, and second camera is arranged on the lower section of scanner section feeding wire body 1, the image information of further comprehensive acquisition timber.
Further, the scanner section feeding wire body 1 uses black belt.Scanner 2 is to employ black non-reflective
Physical principle on the basis of, across scanner scanner section feeding wire body for black belt, the enclosure interior of scanner and
Accessory is all spray black paint.
A kind of automatically scanning cutting optimization sorting device of the utility model, scanner is located at preferred briar front end, right
Timber is scanned detection, can accurately identify the situations such as wood color, fast knot, flash, defect, length, the scanning inspection of scanner
Ranging sequence is applicant independent research, scans and researches and develops primarily directed to log detection.Scanner passes through data line
Preferred briar is communicated information to, preferably briar detects the information of timber according to scanner, timber is carried out preferred, excellent
Change, sawing.Meanwhile the information of scanner detection timber, again as the foundation of sorting process, skirt is in the control of sorting disposing system
The timber of different size in preferred briar discharging wire body is kicked corresponding sub-material area by downward movement instruction processed.
Manually visual inspection lumber quality efficiency is low and precision is not high, and life can be greatly improved with scanner detection method
Efficiency and the degree of automation of production are produced, improves the grade of timber, and scanner is easily achieved information integration, is to realize to calculate
The basic technology of machine Integrated manufacture.Timber can be measured with most fast speed within the shortest time, detect, identify,
Color separation, sorting and classification, this equipment substantially increase sawing accuracy and speed, have very high social benefit.
The above embodiment only as the explanation to the utility model, does not limit the utility model in any way, all to adopt
The technical solution obtained with identical or equivalent technologies mean transformation, belongs to the scope of protection of the utility model.
Claims (8)
1. a kind of automatically scanning cutting optimization sorting device, it is characterized in that：Including scanner, scanner section feeding wire body, excellent
Select briar, preferably briar charging wire body and preferred briar discharging wire body；The scanner is located at preferred briar
Front end is fed, scanner includes housing, enclosure interior setting scanner host, lining barrel, light source and camera；Lining barrel is arranged on
Housing center opens the cuboid passed through for scanner section feeding wire body for front and rear ends, and scanner section feeding wire body is passed through and swept
Instrument is retouched, is connected with preferred briar charging wire body, the other end stretches to feeder apparatus；The top of the lining barrel is equipped with covering optics
The square hole of glass, light source and camera are fixed on housing, are arranged on the top of optical glass；Camera and scanner host, preferably
Briar controls host connection successively；It is fixed it is preferred that the side of briar discharging wire body is equipped with multiple be spaced on wire body frame
Skirt, the skirt can discharge vertical wire body direction of motion movement in wire body in preferred briar, be controlled with preferred briar
Host line connects.
2. a kind of automatically scanning cutting optimization sorting device according to claim 1, it is characterized in that：The skirt is
Air cylinder device.
3. a kind of automatically scanning cutting optimization sorting device according to claim 1, it is characterized in that：It is described preferably transversal
Saw discharging wire body is being equipped with stop gauge with the corresponding opposite side of skirt.
4. a kind of automatically scanning cutting optimization sorting device according to claim 1, it is characterized in that：The scanner
One touch display screen is installed, touch display screen is connect with scanner host line on housing.
5. a kind of automatically scanning cutting optimization sorting device according to claim 1, it is characterized in that：The scanner exists
The lower section of lining barrel is equipped with the square hole of covering optical glass, the lower section of optical glass be equipped with the second light source that is fixed on housing and
Second camera, second camera are connect with scanner host line.
6. a kind of automatically scanning cutting optimization sorting device according to claim 1, it is characterized in that：The scanner section
Feeding wire body is black belt.
7. a kind of automatically scanning cutting optimization sorting device according to claim 1, it is characterized in that：The preferred horizontal stroke
Cross cut saw includes multiple charging transmission wheels, and preferably briar charging wire body is directly sleeved in charging transmission wheel, by charging transmission wheel band
Move its rotation.
8. a kind of automatically scanning cutting optimization sorting device according to claim 7, it is characterized in that：It is described it is multiple into
Material transmission wheel is coupled by a synchronous belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721503499.3U CN207593994U (en) | 2017-11-13 | 2017-11-13 | A kind of automatically scanning cutting optimization sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721503499.3U CN207593994U (en) | 2017-11-13 | 2017-11-13 | A kind of automatically scanning cutting optimization sorting device |
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| Publication Number | Publication Date |
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| CN207593994U true CN207593994U (en) | 2018-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721503499.3U Expired - Fee Related CN207593994U (en) | 2017-11-13 | 2017-11-13 | A kind of automatically scanning cutting optimization sorting device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109397413A (en) * | 2018-12-21 | 2019-03-01 | 南京林业大学 | A kind of interdigitated electrode structure splicing machine for ultra-wide thin wood veneer Lengthwise joint |
| CN111823324A (en) * | 2020-08-05 | 2020-10-27 | 徐州亮辉家具有限公司 | Wood furniture timber processing production line |
| CN113977707A (en) * | 2021-11-01 | 2022-01-28 | 湖南名选机电有限公司 | Defect cutting device and wood defect scanning and cutting all-in-one machine |
| CN116423587A (en) * | 2023-04-25 | 2023-07-14 | 高密市瑞力特数控设备有限公司 | Plate optimization control method and device |
-
2017
- 2017-11-13 CN CN201721503499.3U patent/CN207593994U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109397413A (en) * | 2018-12-21 | 2019-03-01 | 南京林业大学 | A kind of interdigitated electrode structure splicing machine for ultra-wide thin wood veneer Lengthwise joint |
| CN109397413B (en) * | 2018-12-21 | 2024-03-19 | 南京林业大学 | Comb-tooth type splicing machine for longitudinal lengthening of ultra-wide veneer |
| CN111823324A (en) * | 2020-08-05 | 2020-10-27 | 徐州亮辉家具有限公司 | Wood furniture timber processing production line |
| CN111823324B (en) * | 2020-08-05 | 2021-12-28 | 徐州亮辉家具有限公司 | Wood furniture timber processing production line |
| CN113977707A (en) * | 2021-11-01 | 2022-01-28 | 湖南名选机电有限公司 | Defect cutting device and wood defect scanning and cutting all-in-one machine |
| CN116423587A (en) * | 2023-04-25 | 2023-07-14 | 高密市瑞力特数控设备有限公司 | Plate optimization control method and device |
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