CN104626324B - A kind of sheet material automatic processing method for having furniture made to order - Google Patents
A kind of sheet material automatic processing method for having furniture made to order Download PDFInfo
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- CN104626324B CN104626324B CN201410822244.8A CN201410822244A CN104626324B CN 104626324 B CN104626324 B CN 104626324B CN 201410822244 A CN201410822244 A CN 201410822244A CN 104626324 B CN104626324 B CN 104626324B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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Abstract
This method provides a kind of sheet material automatic processing method for having furniture made to order, it is characterized in that: in sheet fabrication operation, by to the control of mechanical hand so that mechanical hand carries out turn-over, movement and rotation to sheet material, realize the processing of sheet material M face, M is natural number and 1≤M≤5, and sheet side is sheet material front, reverse side and/or side.Having furniture made to order of the present invention is easy to operate, practical with sheet material automatic processing method, machining accuracy can be effectively improved while, reach processing efficient, stable, to realize being standardized according to Production requirement, the full-automatic sheet fabrication to all size, and be applicable to large-scale production and carry out furniture intelligence manufacture.This processing method replaces traditional artificial technique, improves production efficiency, and solves the problem that current household manufacturing automaticity is the highest and production efficiency is low, starts new technology pattern for industries such as furniture.
Description
Technical field
This method relates to furniture processing and manufacturing technical field, more particularly, it relates to one is used for having furniture made to order
Sheet material automatic processing method.
Background technology
Have furniture made to order and had become as the popular mode buying furniture of society, have furniture made to order and break
The limitation in space also has and well plays space, therefore has furniture made to order and is favored by consuming public especially.
People increasingly pay close attention to and have furniture made to order when, the sheet material having furniture made to order also enjoys the concern of masses.Wherein,
The wooden boards such as low-density plank, medium-density plate, high-density plate and particle board are owing to having lightweight, strength ratio
Height, good springiness, impact resistance, texture rich palette be attractive in appearance and the advantage such as handling ease, has become as furniture system
A kind of common used material in making.
Existing wooden boards processing industry is with wooden boards as raw material, and main employing manually utilizes machinery to add
Work industry, slots to sheet material, holes, presses the processing such as microgroove road and mortise at quarter.Although this operating type
Production requirement can be met to a certain extent, but which does not realize automation mechanized operation completely,
During sheet fabrication, the feeding of sheet material, sheet material is fixed on workbench realizes machining, the turning over of sheet material
The operations such as the blanking of face processing and sheet material still need manual operation, and thousand owing to having furniture made to order differ from ten thousand
Not, specification and the size of sheet material have difference, even the plate of same size is due to the position in furniture
Difference, the content of processing is the most different, and this is also to realize the insoluble problem of automation mechanized operation.Such side
Face causes production efficiency low and the labor intensity of workman is big, is on the other hand easily caused due to Artificial Control plank
Sheet fabrication the relative position error is relatively big, thus causes sheet fabrication precision low poor with crudy, increases plate
The scrappage of material.
Some production firms are currently also had to attempt the processing equipment utilizing automatization to carry out sheet fabrication to improve
Efficiency and precision, but still cannot realize flow process and automatically process 5 faces of sheet material, still avoid not
The problem that manually carries out supplementing.Meanwhile, existing processing unit (plant) versatility is low, it is difficult to realize according to sheet material
The parameter such as the Working position that carries out of shape, size and needs carry out the standard processing of automatization, it is impossible to be suitable for
In the extensive batch machining manufacturing sheet material of having furniture made to order.
Summary of the invention
This method aim to overcome that shortcoming of the prior art is with not enough, it is provided that a kind of practical and just
In the sheet material automatic processing method being used for having furniture made to order of operation, this sheet material automatic processing method not only can be effective
Improve the machining accuracy of sheet material, and can reach efficient and stable processing effect, to realize according to producing need
Ask be standardized, the full-automatic sheet fabrication to all size, and be applicable to large-scale production and carry out house
Tool intelligence manufacture, thus replace traditional artificial, improve production efficiency, and solve current household manufacture
The problem that industry automation degree is the highest and production efficiency is low, starts new production model for industries such as furniture.
In order to achieve the above object, this method is achieved by following technical proposals: one is used for customizing house
The sheet material automatic processing method of tool, it is characterised in that: in sheet fabrication operation, by the control to mechanical hand
System is so that mechanical hand carries out turn-over, movement and rotation to sheet material, it is achieved sheet material M face processes, and M is natural number
And 1≤M≤5, sheet side is sheet material front, reverse side and/or side.
In such scheme, the processing method of the present invention carries out turn-over, movement by mechanical hand and turns sheet material
Dynamic, thus realize automatization's processing of sheet material.This processing method a flow process can realize 1,2,3,4 or 5
Face processes, and not only can improve working (machining) efficiency, and can be prevented effectively from sheet material and repeatedly add repeated clamping in man-hour and cause
The problem that processing the relative position error is big, thus improve precision and the quality of processing.
Before sheet fabrication operation, also include panel feeding operation；After sheet fabrication operation, also include plate
Material goes out material process；
Wherein, panel feeding operation includes that order can exchange or the scanning operation that simultaneously carries out and sheet material charging
Operation；Described scanning operation refers to read sheet material label information, and label information includes board dimension information and plate
Material machining information；Described sheet material feed process refer to sheet material block-by-block is carried out successively arrangement push to charging aperture and
Carry out board dimension measurement；
Described sheet fabrication operation includes sheet material front and/or reverse side manufacturing procedure and side manufacturing procedure；Its
Middle sheet material front and/or reverse side manufacturing procedure refer to determine cooked mode according to sheet fabrication information, then control
Mechanical hand captures sheet material at charging aperture, and carries out determining at processing platform to sheet material with mechanical hand according to cooked mode
Position and the mode of turn-over, coordinate control with the main processing unit (plant) of removable cutting tool, it is achieved the front of sheet material and/or
Reverse side is processed；Described cooked mode refer to the circuit of robot movement, mechanical hand grab/put control and used
Tool type；Described side face of plate material manufacturing procedure refers to, according to cooked mode, control to capture the machinery having sheet material
Hands is to move and in the way of rotation to be processed side face of plate material.
Described panel feeding operation also includes being arranged on the upset work after scanning operation and sheet material feed process
Sequence, carries out 90 ° of upsets so that mechanical hand captures to the sheet material delivering to charging aperture.
Present invention additionally comprises after being arranged on scanning operation and sheet material feed process, before sheet fabrication operation
Sheet material screening process, described sheet material screening process refers to according to the sheet material label information read and sheet material feeder
The board dimension that sequence is measured, screens underproof sheet material and removes；Described underproof sheet material refers to
The unmatched sheet material of board dimension of board dimension and the label information measured, or/and the sheet material of label information adds
Work information and the sheet material of this lots processed unmatched models.In the sheet material screening process of the present invention, underproof
Sheet material goes out material process by the crawl entrance sheet material of mechanical hand and screens.
Sheet material block-by-block carries out arrangement successively push to charging aperture and carry out board dimension measurement and refer to: in transmission
Direction tail end block-by-block stops sheet material, and measures the width of block-by-block sheet material；Charging aperture is arranged on transmission side
Side caudad, the length realizing sheet material at charging aperture opposite side promotion sheet material to charging aperture arranges,
The width simultaneously promoting sheet material to tail end to realize sheet material in charging aperture side arranges；By sheet material 90 ° at charging aperture
Upset, and the length of sheet material measurement.The sheet material feed process of the present invention can realize transmission after scanning label
Sheet material arranges and measures.The method can realize while sheet material is carried out length direction adjustment pushing away sheet material
Deliver at the charging aperture that arranges corresponding thereto, it is simple to the crawl of mechanical hand；Also sheet material can be carried out width simultaneously
Direction adjusts.The adjustment of sheet material also allows for the measurement apparatus measurement to its size.
In panel feeding operation, also include sheet material is separated, it is achieved sheet material block-by-block carries successively.This
Invention transmitting between sheet material uses the function separated to be easy to the follow-up measurement to monolithic sheet material and arrangement.
In sheet material front and/or reverse side manufacturing procedure, described mechanical hand to sheet material processing platform carry out location and
The mode of turn-over refers to: arranging the most unpowered equipment at processing platform, sheet material is put by mechanical hand
Put on unpowered equipment and promote sheet material, it is achieved sheet material is entered by the most unpowered equipment
Row location, and the turn-over of sheet material is realized by the rotation of mechanical hand；Sheet material front and/or reverse side completion of processing
After, unpowered equipment is reset in sliding manner work next time and prepares；Locating part is used to limit nothing
The sliding scale of dynamically working device.It is flat that the sheet material of the present invention can may be implemented in processing by the promotion of mechanical hand
The length direction of platform and width slide and position, and mechanical hand realizes plate also by rotating to turning plate
Material reverse side is processed.When, behind sheet material front and/or reverse side completion of processing, unpowered equipment can realize automatically
Reset, thus improve the efficiency of sheet fabrication, and the setting of locating part can improve sheet material and add on processing platform
The accuracy of work location.
Main processing unit (plant) is arranged on above processing platform, arranges rotating cutter below main processing unit (plant) head
Storehouse device；Described tool magazine device centered by main processing unit (plant) the mobile selection arranged to realize tool type and
Change.More specifically, before processing, after tool magazine device moves to below main processing unit (plant) and opens the dress edge of a knife,
And rotate to be placed in below the head of main processing unit (plant) by the cutter of type used by the way of rotation and carry out cutter
Installation/replacing；Adding man-hour, tool magazine device moves away from main processing unit (plant) and covers the dress edge of a knife, and master adds frock
Put and coordinate with mechanical hand control that the sheet material on unpowered equipment is processed.
In side face of plate material manufacturing procedure, described control captures the mechanical hand having sheet material to move and in the way of rotation
It is processed referring to side face of plate material: mechanical hand captures sheet material and moves to side processing unit (plant) and carry out 1 side and add
After work, by moving and carry out by the way of rotation the processing of the 2nd and/or the 3rd side, it is achieved sheet material
1,2 or 3 side processing.
In sheet material screening process, the described plate measured according to the sheet material label information read and sheet material feed process
Material size, carries out screening to underproof sheet material and comprises the following steps:
I. obtain sheet material label information and the board dimension of sheet material feed process measurement of sheet material scanning operation；
II. board dimension sheet material feed process measured does matching ratio relatively with the board dimension in label information,
Sheet fabrication information in label information and the information presetting this lots processed model are done matching ratio relatively；And sentence
Disconnected sheet material is the most qualified:
When the board dimension measured does not mates with the board dimension of label information, or/and the sheet material of label information adds
Work information and this lots processed unmatched models, then be judged to underproof sheet material；
When the board dimension measured mates with the board dimension of label information, and the sheet fabrication letter of label information
Breath and this lots processed Model Matching, then be judged to qualified sheet material；
III. qualified sheet material enters sheet fabrication operation and is processed, and underproof sheet material enters sheet material discharging work
Sequence is removed.
The present invention goes out material process by panel feeding operation, sheet fabrication operation and sheet material, then can realize plate
Material is full-automatic and standardization M face processes.Sheet material carried out feeding with respect to manual operation, is fixed on
Workbench realizes machining, turn-over processing and the mode such as blanking and causes that working (machining) efficiency is low, machining accuracy is low
The problem such as high with production cost, the processing method of the present invention uses the mode of the mechanical hand full mistake to sheet fabrication
Cheng Shixian automatic intelligent controls, thus is greatly improved the essence of the speed of sheet fabrication, efficiency and sheet fabrication
Degree, quality, and reduce production cost, it is adaptable to large-scale production carries out furniture intelligence manufacture.
And, the present invention is in sheet material front and/or reverse side manufacturing procedure, by mechanical hand to sheet material to promote
Carry out front with the mode of upset or/and reverse side processing, capture in the manufacturing procedure of side the mechanical hand of sheet material with
Mobile and rotating manner carries out the processing of 1,2 or 3 sides, then can reach and added by main processing unit (plant), side
Frock is put the cooperation with mechanical hand and is realized the 1 of sheet material, 2,3,4 or 5 processing, also can realize sheet material oneself
Dynamic conveying.Flow process of the processing method of the present invention can realize 1,2,3,4 or 5 processing, not only can enter
One step improve working (machining) efficiency, and can be prevented effectively from sheet material repeatedly add repeated clamping in man-hour cause process phase para-position
Put the problem that error is big, thus improve precision and the quality of processing.Meanwhile, the processing method of the present invention can root
According to the information (board dimension and sheet fabrication information) on sheet material label with realize the measurement of dimensional parameters to plate
Material screens.When the label information and feeding conveyor structure getting sweep mechanism measures the size of sheet material
After information, can before processing to defective sheet material (with the size of label information unmatched sheet material and with this batch
The unmatched sheet material of secondary processing model) screen and remove, further according to the sheet fabrication information of qualified sheet material
Determine cooked mode, by the cooperation cooperation of mechanical hand, main processing unit (plant) and side processing unit (plant), sheet material is carried out
Processing, it is achieved the sheet material of multiple processing model is standardized processing, thus strengthens the practicality of sheet fabrication
Property and versatility, be suitable for the large-scale mass production of Furniture manufacture sheet material.
Compared with prior art, this method has the advantage that and beneficial effect:
1, the present invention have furniture made to order easy to operate, practical with sheet material automatic processing method, can effectively carry
While high manufacturing accuracy, reach processing efficient, stable, be standardized according to Production requirement with realization,
The full-automatic sheet fabrication to all size, and be applicable to large-scale production and carry out furniture intelligence manufacture.
2, the sheet material automatic processing method of the present invention replaces traditional artificial technique, improves production efficiency,
And solve the problem that current household manufacturing automaticity is the highest and production efficiency is low, for industries such as furniture
Start new technology pattern.
3, the sheet material automatic processing method of the present invention can reach flow process sheet material is carried out 1,2,3,4 or
The effect of 5 processing, thus improve production efficiency further；And sheet material can be prevented effectively from and repeatedly add weight in man-hour
Reassemble folder to cause processing the problem that the relative position error is big, thus improve precision and the quality of processing.
4, the sheet material automatic processing method of the present invention can be joined according to the shape of sheet material, material, label and size etc.
Number determines the cooked modes of multiple variety classes plate, and can before processing sheet material unmatched to size and with
The sheet material of this lots processed unmatched models carries out category filter, thus realizes the sheet material to multiple processing model
It is standardized processing, and then strengthens practicality and the versatility of sheet fabrication.
Accompanying drawing explanation
Fig. 1 is the device structure schematic diagram that the present invention uses for the sheet material automatic processing method having furniture made to order；
Fig. 2 is the structural representation of feeding conveyor structure in sheet material automatic processing device of the present invention；
Fig. 3 is the overlooking surface schematic diagram of feeding conveyor structure in sheet material automatic processing device of the present invention；
Fig. 4 is the structural representation one of main organisation of working in sheet material automatic processing device of the present invention；
Fig. 5 is enlarged drawing at A in Fig. 4；
Fig. 6 is the structural representation two of main organisation of working in sheet material automatic processing device of the present invention；
Fig. 7 is the structural representation of unpowered frame in sheet material automatic processing device of the present invention；
Fig. 8 is the overlooking surface schematic diagram of main organisation of working in sheet material automatic processing device of the present invention；
Fig. 9 is the structural representation of tool magazine device in sheet material automatic processing device of the present invention；
Figure 10 is the structural representation of side organisation of working in sheet material automatic processing device of the present invention；
Figure 11 is the process figure of the present invention sheet material automatic processing method for having furniture made to order；
Figure 12 is the flow chart of the present invention sheet material automatic processing method for having furniture made to order；
Wherein, 1 be sweep mechanism, 2 for feeding conveyor structure, 2.1 for charging aperture, 2.2 for support body, 2.3
For transmission line, 2.4 for length direction apparatus for shaping, 2.4.1 be pushing part one, 2.4.2 be driving means two,
2.5 for width apparatus for shaping, 2.5.1 be pushing part two, 2.6 be turning device, 2.6.1 be articulated elements,
2.6.2 for driving means one, 2.6.3 clamping part, 2.7 be that pedestal, 2.7.2 are for driving for segregation apparatus, 2.7.1
Cylinder, 2.7.3 be dividing plate, 2.8 for retention device, 2.9 for device for measuring length, 2.10 for width measure device, 3
Be main organisation of working, 3.1 for platform one, 3.2 be slide rail, 3.3 for frame one, 3.4 be processing unit (plant), 3.5
For driving means four, 3.6 be tool magazine device, 3.6.1 be cutter, 3.6.2 be knife plate, 3.6.3 be cutter holder, 3.6.4
For the dress edge of a knife, 3.6.5 be tool magazine cover, 3.6.6 be rotatable parts, 3.7 be mobile device, 3.7.1 be pushing part
Part, 3.7.2 are fixing bar, 3.7.3 is hinge bar, 3.7.4 is folding cover, 3.8 be sliding support parts one,
3.9 be unpowered frame, 3.10 for support, 3.11 for lower bolster, 3.12 for cope match-plate pattern, 3.13 for vacuum cup,
3.14 for through hole, 3.15 for slide block, 3.16 for automatic resetting gas cylinder, 3.17 for vacuum cleaner one, 3.18 for blowing
Dirt device, 3.19 be locating part, 4 be side organisation of working, 4.1 for frame two, 4.2 for platform two, 4.3 be
Lateral processing device, 4.4 it is that vacuum cleaner two, 5 is conveying body, 6 is mechanical hand, 7 is sheet material.
Detailed description of the invention
With detailed description of the invention, this method is described in further detail below in conjunction with the accompanying drawings.
Embodiment one
The present embodiment by sheet material automatic processing method to sheet material automatic 5 processing as a example by being illustrated below.
As shown in FIG. 11 and 12, the present invention, for the sheet material automatic processing method having furniture made to order, is at sheet material
In manufacturing procedure, by the control of mechanical hand so that mechanical hand carries out turn-over, movement and rotation to sheet material,
Realizing the processing of sheet material M face, M is natural number and 1≤M≤5, and sheet side is sheet material front, reverse side and/or side
Face.
The sheet fabrication operation of the present invention includes sheet material front and/or reverse side manufacturing procedure and side processing work
Sequence；Wherein sheet material front and/or reverse side manufacturing procedure refer to determine cooked mode, so according to sheet fabrication information
Rear control mechanical hand captures sheet material at charging aperture, and according to cooked mode with mechanical hand to sheet material at processing platform
Carry out the mode of location and turn-over, coordinate control with the main processing unit (plant) of removable cutting tool, it is achieved sheet material is just
Face and/or reverse side processing；Described cooked mode refer to the circuit of robot movement, mechanical hand grab/put control and
Tool type used；Described side face of plate material manufacturing procedure refers to according to cooked mode, and controlling crawl has sheet material
Mechanical hand in the way of mobile and rotation, side face of plate material is processed.
In sheet material front and/or reverse side manufacturing procedure, above-mentioned mechanical hand to sheet material processing platform carry out location and
The mode of turn-over refers to: arranging the most unpowered equipment at processing platform, sheet material is put by mechanical hand
Put on unpowered equipment and promote sheet material, it is achieved sheet material is entered by the most unpowered equipment
Row location, and the turn-over of sheet material is realized by the rotation of mechanical hand；Sheet material front and/or reverse side completion of processing
After, unpowered equipment uses air cylinder driven (or other power) to be reset to work next time in sliding manner
Prepare；Locating part is used to limit the sliding scale of unpowered equipment.And main processing unit (plant) is arranged on
Above processing platform, rotating tool magazine device is set below main processing unit (plant) head；Described tool magazine device
Centered by main processing unit (plant), mobile setting is with the selection and the replacing that realize tool type.
In side face of plate material manufacturing procedure, described control captures the mechanical hand having sheet material to move and in the way of rotation
It is processed referring to side face of plate material: mechanical hand captures sheet material and moves to side processing unit (plant) and carry out 1 side and add
After work, by moving and carry out by the way of rotation the processing of the 2nd and the 3rd side, it is achieved the 3 of sheet material
Individual side processes.
Before sheet fabrication operation, also include panel feeding operation；After sheet fabrication operation, also include plate
Material goes out material process.Wherein, panel feeding operation include order can exchange or the scanning operation that simultaneously carries out and
Sheet material feed process；Scanning operation refers to read sheet material label information, and label information includes board dimension information
With sheet fabrication information；Sheet material feed process refer to sheet material block-by-block is carried out successively arrangement push to charging aperture and
Carry out board dimension measurement.This panel feeding operation also include being arranged on scanning operation and sheet material feed process it
After upset operation, the sheet material delivering to charging aperture is carried out 90 ° upset so that mechanical hand capture.
Above-mentioned sheet material block-by-block is carried out successively arrangement push to charging aperture and carry out board dimension measurement and refer to:
Transmission direction tail end block-by-block stops sheet material, and measures the width of block-by-block sheet material；Charging aperture is arranged on biography
The side of defeated direction tail end, the length realizing sheet material at charging aperture opposite side promotion sheet material to charging aperture is whole
Reason, the width simultaneously promoting sheet material to tail end to realize sheet material in charging aperture side arranges；By plate at charging aperture
Material 90 ° upset, and the length of sheet material measurement.In panel feeding operation, also include sheet material is separated,
Realize sheet material block-by-block to carry successively.
After the processing method of the present invention also includes being arranged on scanning operation and sheet material feed process, sheet fabrication
Sheet material screening process before operation, described sheet material screening process refer to according to read sheet material label information and
The board dimension that sheet material feed process is measured, screens underproof sheet material and removes；Described defective
Sheet material refer to the unmatched sheet material of board dimension of board dimension and the label information measured, or/and label letter
The sheet fabrication information of breath and the sheet material of this lots processed unmatched models.
In sheet material screening process, the above-mentioned plate measured according to the sheet material label information read and sheet material feed process
Material size, carries out screening to underproof sheet material and comprises the following steps:
I. obtain sheet material label information and the board dimension of sheet material feed process measurement of sheet material scanning operation；
II. board dimension sheet material feed process measured does matching ratio relatively with the board dimension in label information,
Sheet fabrication information in label information and the information presetting this lots processed model are done matching ratio relatively；And sentence
Disconnected sheet material is the most qualified:
When the board dimension measured does not mates with the board dimension of label information, or/and the sheet material of label information adds
Work information and this lots processed unmatched models, then be judged to underproof sheet material；
When the board dimension measured mates with the board dimension of label information, and the sheet fabrication letter of label information
Breath and this lots processed Model Matching, then be judged to qualified sheet material；
III. qualified sheet material enters sheet fabrication operation and is processed, and underproof sheet material enters sheet material discharging work
Sequence is removed.
If Fig. 1 is to shown in 10, the processing used for the sheet material automatic processing method having furniture made to order of the present invention
Equipment includes:
After sheet material being separated, adjust and measures, it is sent to charging aperture 2.1, and enters at charging aperture 2.1
The feeding conveyor structure 2 of row turning plate；
Sweep mechanism 1, for reading the information of the sheet material label on feeding conveyor structure 2；This sweep mechanism 1
Can dock away from one end of charging aperture 2.1 with feeding conveyor structure 2；Or it is defeated that sweep mechanism may be installed charging
Send in mechanism 2；
For sheet material being carried out the main organisation of working 3 of obverse and reverse processing；
For sheet material being carried out the side organisation of working 4 of side processing；
For the conveying body 5 carrying out transmitting by sheet material；
For capturing sheet material from feeding conveyor structure 2, sheet material be placed on main organisation of working 3 and promote and turn over
Flap material is to carry out front, reverse side processing, and capture sheet material and move to side organisation of working 4 and carry out side and add
Work, is then placed into the mechanical hand 6 of conveying body 5 by sheet material；
For controlling the Manipulator Controller of mechanical hand 6 operation, this Manipulator Controller and mechanical hand 6 signal
Connect；
Believe with feeding conveyor structure 2, main organisation of working 3, side organisation of working 4 and conveying body 5 respectively
Number connect controlling organization, this controlling organization use can editing controller PLC, and with Manipulator Controller believe
Number connect.
And the upper computer module being connected with Manipulator Controller, controlling organization and sweep mechanism 1 signal respectively.
The feeding conveyor structure of process equipment of the present invention includes support body 2.2, is arranged on the transmission line on support body 2.2
2.3, it is separately positioned on the measurement apparatus on support body 2.2, apparatus for shaping and turning device 2.6, for demarcation strip
Transmit so that follow-up to monolithic board measure, the segregation apparatus 2.7, Yi Jiyong that arranges and overturn between material
In the retention device 2.8 stopping that sheet material transmits along transmission direction.Wherein, segregation apparatus 2.7 is across at support body 2.2
On, retention device 2.8 is arranged on the tail end of support body 2.2；Charging aperture 2.1 is arranged on the one of support body 2.2 tail end
Side, turning device 2.6 is arranged at charging aperture 2.1.
Segregation apparatus 2.7 includes, across the pedestal 2.7.1 on support body 2.2, being arranged on driving on pedestal 2.7.1
Dynamic air cylinder 2.7.2, for detect sheet material sensor and with drive the dividing plate 2.7.3 that is connected of cylinder 2.7.2.Pass
Sensor and driving cylinder 2.7.2 are all connected with controlling organization signal, when sensor detects that sheet material transmits to pedestal
2.7.1 time, by controlling organization control drive cylinder 2.7.2 drive dividing plate 2.7.3 lifting realize to sheet material it
Between be separated, in order to the follow-up measurement to monolithic sheet material, arrange and overturn.
Turning device 2.6 includes for clamping the clamping part 2.6.3 of sheet material, articulated elements 2.6.1 and for driving hinge
Driving means one 2.6.2 that fitting 2.6.1 rotates, wherein, clamping part 2.6.3 is towards the side of transmission line 2.3
Offering draw-in groove, articulated elements 2.6.1 is disposed relative on the clamping part 2.6.3 side of draw-in groove, driving means
One 2.6.2 is connected with controlling organization signal, it is achieved drive articulated elements 2.6.1 to drive clamping part 2.6.390 ° upset.
Apparatus for shaping includes length direction apparatus for shaping 2.4 and width apparatus for shaping 2.5, wherein, length
Direction apparatus for shaping 2.4 and turning device 2.6 are oppositely arranged and are positioned at the opposite side of support body 2.2 tail end, width
Direction apparatus for shaping 2.5 and retention device 2.8 are oppositely arranged and are positioned at charging aperture 2.1 homonymy.Length direction is whole
Shape device 2.4 includes pushing part one 2.4.1 and driving means two 2.4.2, and 2.4.1 is relative with draw-in groove in pushing part one
Arranging, driving means two 2.4.2 is connected with controlling organization signal, it is achieved drive pushing part one 2.4.1 to transmit
Sheet material on line 2.3 carries out arrangement and the clamping of sheet material in pushing draw-in groove.Width apparatus for shaping 2.5 includes
Pushing part two 2.5.1 and driving means three, pushing part two 2.5.1 is oppositely arranged with retention device 2.8, drives dress
Put three to be connected with controlling organization signal, it is achieved drive pushing part two 2.5.1 to be shifted onto by the sheet material on transmission line 2.3
Retention device 2.8 carries out the arrangement of sheet material.
Measurement apparatus includes device for measuring length 2.9 and width measure device 2.10, and wherein, device for measuring length 2.9 sets
Put below clamping part 2.6.3, for measuring the panel length being clamped in draw-in groove；Width measure device 2.10 sets
Put in length direction apparatus for shaping 2.4 side, the width when sheet material measurement transmits.Device for measuring length 2.9
Grating scale is all used with width measure device 2.10.
The main organisation of working 3 of the present invention includes that upper end is provided with the frame 1 of platform 1, along platform 1
Length direction is provided with slide rail 3.2；Unpowered equipment for fixed plate；It is arranged on platform 1
The main processing unit (plant) 3.4 of top；For the driving means 4 3.5 driving main processing unit (plant) 3.4 to lift；Rotatably
Tool magazine device 3.6 and for moving the mobile device 3.7 of tool magazine device；Wherein, unpowered equipment edge
Platform 1 length direction is slidably connected with slide rail 3.2, and driving means 4 3.5 is connected with controlling organization signal,
Realize driving main processing unit (plant) 3.4 lifting/lowering above platform 1；Mobile device 3.7 and controlling organization signal
Connect, it is achieved before processing movable knife storehouse device 3.6 to carry out below main processing unit (plant) 3.4 cutter changing/installation with
And during processing movable knife storehouse device 3.6 away from main processing unit (plant) 3.4.
Unpowered equipment in main organisation of working 3 includes that the slip arranged along platform 1 width is propped up
Support part part 1 and the unpowered frame 3.9 for fixed plate, unpowered frame 3.9 is along platform 1 width side
It is slidably connected to sliding support parts 1.Wherein, unpowered frame 3.9 includes and sliding support parts one
Support 3.10, the lower bolster 3.11 being arranged on support 3.10 that 3.8 are slidably connected and be arranged on lower bolster 3.11
Upper liftable cope match-plate pattern 3.12, lower bolster 3.11 is provided with the vacuum cup being connected with controlling organization signal
3.13, in order to reduce the weight of cope match-plate pattern 3.12, cope match-plate pattern 3.12 is provided with through hole 3.14.The present invention is solid
Being scheduled on the sheet material on unpowered frame 3.9 can make unpowered frame 3.9 in sliding support by the promotion of mechanical hand 6
Parts 1 slide along the width of platform 1 and position；And the present invention is provided with on slide rail 3.2
Being slidably matched with it to realize the slide block 3.15 slided, unpowered equipment is by sliding support parts 1
It is connected with slide block 3.15, it is achieved sheet material drives unpowered equipment at the promotion sliding block 3.15 of mechanical hand 6
Slide rail 3.2 slides along platform 1 length direction and positions, thus realizes mechanical hand 6 according to setting
Fixed sheet fabrication pattern on main organisation of working 3 with promote be placed on cope match-plate pattern 3.12 and lower bolster 3.11 it
Between the mode of sheet material carry out the location of sheet material.And the setting of lower bolster 3.11 vacuum cup 3.13 can improve sheet material
The stability placed, then by cope match-plate pattern 3.12, sheet material is pressed, it is prevented effectively from displacement during sheet fabrication.
Meanwhile, mechanical hand 6 can carry out upset and realizes sheet material reverse side by rotating and process sheet material.In order to nothing can be realized
The auto-reset function of dynamically working device, unpowered equipment also includes using automatic resetting gas cylinder 3.16
As the parts that automatically reset, this automatic resetting gas cylinder 3.16 is connected with support 3.10, and with controlling organization signal
Connect, it is achieved automatically reseting of unpowered frame 3.9.When after sheet material obverse and reverse completion of processing, controlling organization
Can control automatic resetting gas cylinder 3.16 drives unpowered frame 3.9 by sliding support parts 1 along slide rail 3.2
Reset and unpowered frame 3.9 resets along sliding support parts 1.Present invention slide rail on platform 1
3.2 both sides are additionally provided with locating part 3.19, are used for limiting unpowered equipment on slide rail 3.2 along platform one
The sliding scale of 3.1 length directions；Sliding support parts 1 both sides on platform 1 are also equipped with
Locating part 3.19, is used for limiting unpowered frame 3.9 on sliding support parts 1 along platform 1 width
The sliding scale in direction, above-mentioned locating part 3.19 all uses buffer.
Tool magazine device 3.6 in main organisation of working 3 includes the knife plate being clamped with cutter 3.6.1 by cutter holder 3.6.3
3.6.2 the tool magazine cover 3.6.5 of dress edge of a knife 3.6.4, it is provided with and for controlling the rotation section that knife plate 3.6.2 rotates
Part 3.6.6, wherein, the rotating shaft of rotatable parts 3.6.6 is stretched into from tool magazine cover 3.6.5 top and is connected with knife plate 3.6.2,
Several are arranged on knife plate 3.6.2 for the cutter holder 3.6.3 clamping cutter 3.6.1 along the knife plate 3.6.2 circle spacing
On.Mobile device 3.7 includes the promotion for driving tool magazine device 3.6 to move along platform 1 length direction
Parts 3.7.1 and automatic open-close parts, wherein, automatic open-close parts include that one end is solid with push mechanism 3.7.1
Fixed fixing bar 3.7.2, the hinge bar 3.7.3 connected and folding cover 3.7.4.Folding cover 3.7.4 is with rotatable parts
Rotating shaft is that axle center horizontally rotates relative to tool magazine cover 3.6.5, and hinge bar 3.7.3 one end is cut with scissors with fixing bar 3.7.2
Connecing, the other end is connected with folding cover 3.7.4 top, it is achieved push mechanism 3.7.1 pushes tool magazine device 3.6 and moves
Time, hinge bar 3.7.3 and fixing bar 3.7.2 hinged drive folding cover 3.7.4 opens/covers dress edge of a knife 3.6.4.
Main organisation of working 3 also includes the vacuum cleaner 1 for clearing up and processing scrap and dust-blowing device 3.18,
Wherein, vacuum cleaner 1 is arranged on the platform 1 between slide rail 3.2；Dust-blowing device 3.18 is arranged
In main processing unit (plant) 3.4 side, for the scrap after sheet fabrication is blown away at vacuum cleaner 1.This
Bright unpowered equipment on slide rail 3.2 in sliding process, the sheet material of processing on unpowered equipment
The scrap produced can be cleared up by the vacuum cleaner 1 arranged between slide rail 3.2；Meanwhile, drifting dust dress
Put 3.18 also can be blown away at vacuum cleaner 1 by the scrap after sheet fabrication, reach dual cleaning effect.
The side organisation of working 4 of the present invention includes frame 2 4.1, is arranged on the platform 2 4.2 of frame 2 4.1
Lateral processing device 4.3 and for the vacuum cleaner 2 4.4 of clearing up and processing scrap, wherein, vacuum cleaner 2 4.4
It is arranged in frame 2 4.1, the front lower place of processing unit (plant) 4.3 on the side.The lateral processing device of the present invention
4.3 are fixedly mounted on the platform 2 4.2 of frame 2 4.1, and capture the mechanical hand 6 having sheet material by moving
The side that need to process alignment lateral processing device 4.3 is carried out side processing, the scrap that processing produces by dynamic mode
Also can be cleared up by the vacuum cleaner 2 4.4 that processing unit (plant) 4.3 front lower place on the side is arranged.The present invention is led to
Cross the rotational displacement of mechanical hand 6, the 2nd and the 3rd side processing of sheet material can be realized, thus improve plate
The efficiency of material processing.
The sheet material automatic processing device of the present invention is practical and highly versatile, the operation principle of this process equipment
It is such that
1, the charging of sheet material: sheet material enters feeding conveyor structure 2 after carrying out tag reader by sweep mechanism 1
Transmission line 2.3 carry.The sheet material that one row is carried by segregation apparatus 2.7 is separated, it is simple to follow-up right
The process of monolithic sheet material.Monolithic sheet material rests on transmission line 2.3 tail end due to the stop of retention device 2.8, this
Time, width measure device 2.10 measures the width of monolithic sheet material, and length direction apparatus for shaping 2.4 is by monolithic sheet material
Being pushed in the draw-in groove of turning device 2.6 arranged corresponding thereto and be adjusted, width shaping simultaneously fills
The sheet material put in 2.5 propelling movement draw-in grooves is adjusted to retention device 2.8, is then realized by turning device 2.6
Monolithic sheet material is carried out 90 ° of upsets, it is simple to the crawl of mechanical hand 6.Meanwhile, device for measuring length 2.9 is to clamping
Monolithic sheet material in portion 2.6.3 carries out linear measure longimetry.
2, the screening of sheet material: when upper computer module get sweep mechanism 1 label information (board dimension and
Sheet fabrication information) and feeding conveyor structure 2 measure to sheet material dimension information after, first by reality measure
The size of sheet material does matching ratio relatively with the board dimension in label information, is believed by the sheet fabrication in label information
Breath and the information presetting this lots processed model do matching ratio relatively；Then by mechanical hand 6 before processing to not
Qualified sheet material (with the size of label information unmatched sheet material and the plate with this lots processed unmatched models
Material) it is placed on conveying body 5 and carries out category filter.Upper computer module according to qualified sheet material (with mark
The sheet material of the size coupling of label information and with the sheet material of this lots processed Model Matching) machining information determines processing
Pattern, captures qualified sheet material and is placed on main organisation of working 3 by controlling mechanical hand 6 and carries out sheet material front and anti-
The processing in face.
3, the processing of sheet material obverse and reverse: before sheet material obverse and reverse is processed, determine according to cooked mode
Circuit, the control of mechanical hand 6 and the tool type used that mechanical hand 6 promotes.Tool magazine device 3.6 is by moving
Dynamic device 3.7 moves to below main processing unit (plant) 3.4 and opens the machine of dress edge of a knife 3.6.4 and main processing unit (plant) 3.4
Head docking, and by the way of rotation, the cutter 3.6.1 of type used is rotated to the dress edge of a knife docked with head
3.6.4 the installation of cutter 3.6.1 is carried out；And mechanical hand 6 captures sheet material and is placed on the lower bolster of unpowered frame 3.9
On 3.11, and by cope match-plate pattern 3.12, sheet material is fixed.In the course of processing, tool magazine device 3.6
Move away from main processing unit (plant) 3.4 by mobile device 3.7 and cover dress edge of a knife 3.6.4, and mechanical hand 6 basis
The circuit promoted promotes and is fixed on the sheet material on unpowered frame 3.9 so that be fixed with the unpowered frame 3.9 of sheet material
On sliding support parts 1, the width along platform 1 slides, and by slide rail 3.2 along flat
Platform 1 length direction slides, it is achieved the location of sheet fabrication position.When cutter changed by needs, cutter
Storehouse device 3.6 is moved to below main processing unit (plant) 3.4 by mobile device 3.7 and opens dress edge of a knife 3.6.4 and master
The head docking of processing unit (plant) 3.4, and by the way of rotation the cutter 3.6.1 of type used rotated to
The dress edge of a knife 3.6.4 of head docking carries out the replacing of cutter 3.6.1.When, after the completion of processing of sheet material front, capturing
Sheet material is overturn and is placed on unpowered frame 3.9 by the mechanical hand 6 having sheet material, according to cooked mode to plate
The reverse side of material is processed.After sheet material obverse and reverse completion of processing, controlling organization can control the gas that automatically resets
Cylinder 3.16 drives unpowered frame 3.9 to be resetted and unpowered frame 3.9 along slide rail 3.2 by sliding support parts 1
Reset along sliding support parts 1.In the processing of sheet material obverse and reverse, the present invention uses locating part
3.19 sliding scales limiting unpowered equipment.
4, the processing of 3 sides of sheet material: capture the mechanical hand 6 of the sheet material having the equal completion of processing of obverse and reverse
Move to side organisation of working 4, carry out a side according to cooked mode by lateral processing device 4 and process.With
Identical processing mode, captures the mechanical hand 6 of sheet material by moving and can realize two other by the way of rotation
Side is processed, thus realizes 3 side processing of sheet material.
5, the discharging of sheet material: the sheet material of 5 completion of processing can be placed on conveying body by mechanical hand 6
5 dischargings realizing sheet material.
By upper computer module in above-mentioned process equipment, the signal of controlling organization and Manipulator Controller is connected,
Controlling organization is to feeding conveyor structure 2, main organisation of working 3, side organisation of working 4 and conveying body 5
Control, the Manipulator Controller control to mechanical hand 6, and feeding conveyor structure 2, mechanical hand 6, main add
Between work mechanism 3, side organisation of working 4 and conveying body 5 with the use of, can realize same is added
The sheet material of work model is standardized, automatization 5 processing, is greatly improved the speed of sheet fabrication, efficiency
With precision, the quality of sheet fabrication, and reduce production cost, it is adaptable to large-scale production carries out furniture intelligence
Manufacture.
Embodiment two
The present embodiment the difference is that only with embodiment one: according to Production requirement, and the present embodiment is used for customizing
The sheet material automatic processing method of furniture can realize 1,2,3 or 4 processing automatic to sheet material of time processing flow process.
This enforcement processing method is consistent with embodiment one with the process equipment of employing.
Embodiment three
The present embodiment the difference is that only with embodiment one: scanning operation is carried out with sheet material feed process simultaneously,
Only need to judge to carry out before whether sheet material is qualified sheet material the scanning of sheet material.This implements remaining processing
Method is consistent with embodiment one with the process equipment of employing.
Embodiment four
The present embodiment the difference is that only with embodiment one: sheet material front and/or reverse side manufacturing procedure and side
The order of manufacturing procedure is interchangeable, and mechanical hand can first carry out side manufacturing procedure after feeding operation captures sheet material,
Carry out sheet material front and/or reverse side manufacturing procedure the most again, finally enter sheet material and go out material process.This implements remaining
Processing method is consistent with embodiment one with the process equipment of employing.
Embodiment five
The present embodiment the difference is that only with embodiment one: sheet material screening process can turning plate operation it
Before carry out, underproof sheet material is carried out after screening removes, more qualified sheet material is carried out upset is easy to machinery
Hands captures.
Or sheet material screening process is carried out with turning plate operation simultaneously, the method can arrange diversion mechanism, sentences
After disconnected sheet material is the most qualified, qualified sheet material and underproof sheet material are carried out shunting transmission, realizes not simultaneously
Qualified sheet material carries out screening and removes, and qualified sheet material carries out upset and is easy to mechanical hand crawl.
It is consistent with embodiment one with the process equipment of employing that this implements remaining processing method.
Above-described embodiment is this method preferably embodiment, but the embodiment of this method is not by above-mentioned reality
Execute the restriction of example, the change made under other any spirit without departing from this method and principle, modification,
Substitute, combine, simplify, all should be the substitute mode of equivalence, within being included in the protection domain of this method.
Claims (9)
1. one kind is used for the sheet material automatic processing method having furniture made to order, it is characterized in that: in sheet fabrication operation, by to the control of mechanical hand so that mechanical hand carries out turn-over, movement and rotation to sheet material, realize the processing of sheet material M face, M is natural number and 1≤M≤5, and sheet side is sheet material front, reverse side and/or side；
Before sheet fabrication operation, also include panel feeding operation；After sheet fabrication operation, also include that sheet material goes out material process；
Wherein, panel feeding operation includes that order can exchange or the scanning operation that simultaneously carries out and sheet material feed process；Described scanning operation refers to read sheet material label information, and label information includes board dimension information and sheet fabrication information；Described sheet material feed process refers to that sheet material block-by-block carries out arrangement successively to be pushed to charging aperture and carry out board dimension measurement；
Described sheet fabrication operation includes sheet material front and/or reverse side manufacturing procedure and side manufacturing procedure；Wherein sheet material front and/or reverse side manufacturing procedure refer to determine cooked mode according to sheet fabrication information, then control mechanical hand and capture sheet material at charging aperture, and sheet material is positioned and in the way of turn-over at processing platform by mechanical hand according to cooked mode, control is coordinated, it is achieved the front of sheet material and/or reverse side processing with the main processing unit (plant) of removable cutting tool；Described cooked mode refers to the circuit of robot movement, the grabbing/put and control and tool type used of mechanical hand；Described side face of plate material manufacturing procedure refers to according to cooked mode, controls to capture the mechanical hand having sheet material to move and in the way of rotation to be processed side face of plate material.
Sheet material automatic processing method for having furniture made to order the most according to claim 1, it is characterized in that: described panel feeding operation also includes being arranged on the upset operation after scanning operation and sheet material feed process, the sheet material delivering to charging aperture is carried out 90 ° of upsets so that mechanical hand captures.
Sheet material automatic processing method for having furniture made to order the most according to claim 1, it is characterized in that: the sheet material screening process after also including being arranged on scanning operation and sheet material feed process, before sheet fabrication operation, described sheet material screening process refers to the board dimension measured according to the sheet material label information read and sheet material feed process, and underproof sheet material is screened and removed；Described underproof sheet material refers to the unmatched sheet material of board dimension of board dimension and the label information measured, or/and the sheet material of sheet fabrication information and this lots processed unmatched models of label information.
Sheet material automatic processing method for having furniture made to order the most according to claim 2, it is characterized in that: sheet material block-by-block is carried out successively arrangement and pushes to charging aperture and carry out board dimension measurement and refer to: in transmission direction, tail end block-by-block stops sheet material, and measures the width of block-by-block sheet material；Charging aperture is arranged on the side of transmission direction tail end, and the length realizing sheet material at charging aperture opposite side promotion sheet material to charging aperture arranges, and the width simultaneously promoting sheet material to tail end to realize sheet material in charging aperture side arranges；By sheet material 90 ° upset at charging aperture, and the length of sheet material measurement.
Sheet material automatic processing method for having furniture made to order the most according to claim 4, it is characterised in that: in panel feeding operation, also include sheet material is separated, it is achieved sheet material block-by-block carries successively.
Sheet material automatic processing method for having furniture made to order the most according to claim 1, it is characterized in that: in sheet material front and/or reverse side manufacturing procedure, sheet material is positioned and the mode of turn-over refers to by described mechanical hand at processing platform: arrange the most unpowered equipment at processing platform, sheet material is placed on unpowered equipment and promotes sheet material by mechanical hand, realize sheet material to be positioned by the most unpowered equipment, and realized the turn-over of sheet material by the rotation of mechanical hand；Behind sheet material front and/or reverse side completion of processing, unpowered equipment is reset in sliding manner work next time and prepares；Locating part is used to limit the sliding scale of unpowered equipment.
Sheet material automatic processing method for having furniture made to order the most according to claim 1, it is characterised in that: main processing unit (plant) is arranged on above processing platform, arranges rotating tool magazine device below main processing unit (plant) head；Described tool magazine device is mobile centered by main processing unit (plant) to be arranged with the selection and the replacing that realize tool type.
Sheet material automatic processing method for having furniture made to order the most according to claim 1, it is characterized in that: in side face of plate material manufacturing procedure, described control to capture have the mechanical hand of sheet material to be processed referring to side face of plate material in the way of mobile and rotation: mechanical hand captures sheet material and moves to after side processing unit (plant) carries out 1 side processing, by moving and carry out by the way of rotation the processing of the 2nd and/or the 3rd side, it is achieved the 1 of sheet material, 2 or 3 sides processing.
Sheet material automatic processing method for having furniture made to order the most according to claim 3, it is characterized in that: in sheet material screening process, the described board dimension measured according to the sheet material label information read and sheet material feed process, carries out screening to underproof sheet material and comprises the following steps:
I. obtain sheet material label information and the board dimension of sheet material feed process measurement of sheet material scanning operation；
II. board dimension sheet material feed process measured does matching ratio relatively with the board dimension in label information, and the sheet fabrication information in label information and the information presetting this lots processed model are done matching ratio relatively；And judge that sheet material is the most qualified:
When the board dimension measured does not mates with the board dimension of label information, or/and the sheet fabrication information of label information and this lots processed unmatched models, then it is judged to underproof sheet material；
When the board dimension measured mates with the board dimension of label information, and the sheet fabrication information of label information and this lots processed Model Matching, then it is judged to qualified sheet material；
III. qualified sheet material enters sheet fabrication operation and is processed, and underproof sheet material entrance sheet material goes out material process and is removed.
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| CN201410822244.8A CN104626324B (en) | 2014-12-22 | 2014-12-22 | A kind of sheet material automatic processing method for having furniture made to order |
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| CN201410822244.8A CN104626324B (en) | 2014-12-22 | 2014-12-22 | A kind of sheet material automatic processing method for having furniture made to order |
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| EP3315270A1 (en) * | 2016-10-28 | 2018-05-02 | Schmidt Groupe | Method and unit for machining furniture panels |
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| CN106182308B (en) * | 2016-08-20 | 2018-09-28 | 合肥志邦家居有限公司 | A kind of big sleeve-board of kitchen cabinet cuts out device and its processing method |
| CN106393376B (en) * | 2016-10-21 | 2019-03-05 | 北京源著智能科技有限公司 | The processing method and system of plate |
| CN107322698B (en) * | 2017-06-22 | 2021-02-02 | 广东先达数控机械有限公司 | Full-automatic drilling production equipment for furniture boards |
| CN111890403B (en) * | 2020-07-27 | 2022-03-25 | 南京帝鼎数控科技有限公司 | Plate length determination method based on three clamp grippers |
| CN112297170A (en) * | 2020-10-23 | 2021-02-02 | 佛山振鹭智能设备有限公司 | Novel board processing mode in furniture manufacturing industry |
| CN112875241B (en) * | 2021-01-12 | 2021-10-12 | 广东鑫光智能系统有限公司 | Plate blanking device and plate blanking method |
| CN114757020A (en) * | 2022-03-28 | 2022-07-15 | 广东三维家信息科技有限公司 | Furniture board processing method, device, equipment and storage medium |
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| CN104626324A (en) | 2015-05-20 |
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