CN204160017U - A kind of automatic flame welding machine - Google Patents
A kind of automatic flame welding machine Download PDFInfo
- Publication number
- CN204160017U CN204160017U CN201420565918.6U CN201420565918U CN204160017U CN 204160017 U CN204160017 U CN 204160017U CN 201420565918 U CN201420565918 U CN 201420565918U CN 204160017 U CN204160017 U CN 204160017U
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- welding machine
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Abstract
The utility model discloses a kind of automatic flame welding machine, comprise frame, dispenser is installed in described frame, rotating disk is installed on described dispenser, fixture system is installed on described rotating disk, frock clamp is positioned on workbench and preparation work platform, control system is positioned in frame one jiao, the diagonal angle of described control system is provided with wire feed structure, all the other one jiao of described frame is provided with preparation work platform, the diagonal angle of described preparation work platform is provided with switch cabinet, welder is provided with between described switch cabinet and described wire feed structure, product detection device is between fixture system and control system, cooling system is positioned on preparation work platform one end, precisely solder is carried owing to using mechanical device automatic ration, by mechanical accurate welding, thus make the weld appearance of product, welding quality, production total amount all increases substantially, but also decrease manpower, the consumption of material resources and financial resources etc., substantially increase labor productivity.
Description
Technical field
The utility model relates to a kind of welding machine, particularly relates to a kind of automatic flame welding machine.
Background technology
Production and processing field occur many with copper for main solder, the iron being heat energy with coal gas, oxygen and iron, welding procedure between copper and copper etc., and based on workman's manual welding (manual heating and give copperwelding rod), this has just occurred that Artificial Control coal gas and amount of oxygen are to increase and decrease temperature, controls accurate not like this.Welding temperature is the quality determinant factor of welding product, this creates the terminal welding quality instability, speed be slow, the amount of labour used is large (3-4 people/group), high to employee's technical requirement high (but technical staff is short) administrative expenses, etc. series of problems, constrain the production of product.
Utility model content
Utility model object: the purpose of this utility model is to solve above the deficiencies in the prior art, provides a kind of automatic flame welding machine.
Technical scheme: a kind of automatic flame welding machine described in the utility model, comprise frame, dispenser is installed in described frame, rotating disk is installed on described dispenser, fixture system is installed on described rotating disk, frock clamp is positioned on workbench and preparation work platform, control system is positioned in frame one jiao, the diagonal angle of described control system is provided with wire feed structure, all the other one jiao of described frame is provided with preparation work platform, the diagonal angle of described preparation work platform is provided with switch cabinet, welder is provided with between described switch cabinet and described wire feed structure, product detection device is between fixture system and control system, cooling system is positioned on preparation work platform one end, pre-heating solder iron is between control system and switch cabinet, described pre-heating solder iron is promoted by cylinder, wire feed barral of a gun is positioned at wire feed structure upper.
Wherein, described dispenser can six stations, eight stations selection segmentation angles.Station number is chosen at random according to client and product requirement.
Wherein, described control system is furnished with touch screen operation interface, convenient operation.This welding machine parameter handled easily and adjustment is intuitively shown with numerical value.
Wherein, described wire feed barral of a gun is configured with guide post parallel with it.Adjust very convenient.
Wherein, described wire feed structure is consisted of around rotating disk stepper motor power transmission shaft.Stepper motor quantize control conveying amount of solder, guarantee carry amount of solder number meet demand, Product jointing quality is ensured further.
Wherein, described fixture system comprises pulley, wire line thimble is around on described pulley, described pulley adjusts handwheel by frock clamp and frock clamp adjusts screw mandrel adjustment, described steel wire rope connects balancing weight, and described balancing weight is furnished with balancing weight fairlead and is positioned on the installing plate of bearing, and guiding optical axis is positioned on optical axis holder, optical axis holder is installed on tool base plate, and described tool base plate is installed on rotating disk.Balancing weight alleviates frock by pulley and lifts pulling force, makes human users laborsaving, and frock clamp can carry out changing and adjusting according to product, meets a machine multiple product demand, saves resource.
Beneficial effect: a kind of automatic flame welding machine described in the utility model, precisely solder is carried owing to using mechanical device automatic ration, by mechanical accurate welding, and welding machine only needs the operation that an assembler and solder technology work can be skilled calmly, thus the weld appearance of product, welding quality, production total amount are all increased substantially, but also decrease the consumption of human and material resources and financial resources etc., substantially increase labor productivity.
Accompanying drawing explanation
Fig. 1 is overall perspective view of the present utility model;
Fig. 2 is overall top view of the present utility model;
Fig. 3 is the perspective view of fixture system in the utility model.
Detailed description of the invention
In order to deepen understanding of the present utility model, below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, and this embodiment, only for explaining the utility model, does not form the restriction to the utility model protection domain.
As Fig. 1, a kind of automatic flame welding machine shown in 2, comprise frame 1, dispenser 2 is installed in frame 1, rotating disk 18 is installed on dispenser 2, fixture system 17 is installed on rotating disk 18, frock clamp 3 is positioned on workbench 13 and preparation work platform 14, control system 6 is positioned in frame 1 one jiaos, the diagonal angle of control system 6 is provided with wire feed structure 15, all the other one jiao of frame 1 is provided with preparation work platform 14, the diagonal angle of preparation work platform 14 is provided with switch cabinet 9, welder 10 is provided with between switch cabinet 9 and wire feed structure 15, product detection device 5 is between fixture system 17 and control system 6, cooling system 16 is positioned on preparation work platform 14 one end, pre-heating solder iron 7 is between control system 6 and switch cabinet 9, pre-heating solder iron 7 is promoted by cylinder 8, wire feed barral of a gun 12 is positioned at wire feed structure 15 top.
Fixture system 17 in the utility model as shown in Figure 3, fixture system 17 comprises pulley 171, steel wire rope 174 is surrounded on described pulley 171, pulley 171 adjusts handwheel 172 by frock clamp and frock clamp adjustment screw mandrel 173 adjusts, steel wire rope 174 connects balancing weight 175, balancing weight 175 is furnished with balancing weight fairlead 176 and is positioned on the installing plate 177 of bearing, guiding optical axis 178 is positioned on optical axis holder 179, optical axis holder 179 is installed on tool base plate 1710, and tool base plate 1710 is installed on rotating disk 18.
Product 4 loads and unloads at preparation work platform 14 or workbench 13 place by operator, counterclockwise specified angle circular motion is done by dispenser 2, intermittent time is controlled by plc, change parameter can be set at touch-screen 11, when through product detection device 5, there is product 4 will provide plc signal, pre-heating solder iron 7 will be pushed by cylinder 8 when the pre-heating solder iron 7 of product 4 stop over and preheat to specific bit.Assigned address will be delivered to by cylinder 8 during product 4 stop over welder 10 to heat, according to parameters, then promote wire feed barral of a gun 12 by cylinder 8 in heating-up temperature and solder is delivered to assigned address, how many by wire feed structure 15 controlled quentity controlled variable, being controlled by plc, revise parameter at touch-screen 11, after completing welding, carrying out cooling down through stopping cooling system 16, stop over preparation work platform 14 or workbench 13 are unloaded by employee again, have so repeated automatic welding.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (6)
1. an automatic flame welding machine, it is characterized in that: comprise frame (1), dispenser (2) is installed in described frame (1), rotating disk (18) is installed on described dispenser (2), fixture system (17) is installed on described rotating disk (18), frock clamp (3) is positioned on workbench (13) and preparation work platform (14), control system (6) is positioned in frame (1) a jiao, the diagonal angle of described control system (6) is provided with wire feed structure (15), all the other one jiao of described frame (1) is provided with preparation work platform (14), the diagonal angle of described preparation work platform (14) is provided with switch cabinet (9), welder (10) is provided with between described switch cabinet (9) and described wire feed structure (15), product detection device (5) is positioned between fixture system (17) and control system (6), cooling system (16) is positioned on preparation work platform (14) one end, pre-heating solder iron (7) is positioned between control system (6) and switch cabinet (9), described pre-heating solder iron (7) is promoted by cylinder (8), wire feed barral of a gun (12) is positioned at wire feed structure (15) top.
2. a kind of automatic flame welding machine according to claim 1, is characterized in that: described dispenser (2) can six stations, eight stations selection segmentation angles.
3. a kind of automatic flame welding machine according to claim 1, is characterized in that: described control system (6) is furnished with touch-screen (11) operation interface.
4. a kind of automatic flame welding machine according to claim 1, is characterized in that: described wire feed barral of a gun (12) is configured with guide post (19) parallel with it.
5. a kind of automatic flame welding machine according to claim 1 or 4, is characterized in that: described wire feed structure (15) is consisted of around rotating disk (18) stepper motor (20) power transmission shaft (17).
6. a kind of automatic flame welding machine according to claim 1, it is characterized in that: described fixture system (17) comprises pulley (171), steel wire rope (174) is surrounded on described pulley (171), described pulley (171) adjusts handwheel (172) by frock clamp and frock clamp adjusts screw mandrel (173) adjustment, described steel wire rope (174) connects balancing weight (175), described balancing weight (175) is furnished with balancing weight fairlead (176) and is positioned on the installing plate (177) of bearing, guiding optical axis (178) is positioned on optical axis holder (179), optical axis holder (179) is installed on tool base plate (1710), described tool base plate (1710) is installed on rotating disk (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420565918.6U CN204160017U (en) | 2014-09-28 | 2014-09-28 | A kind of automatic flame welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420565918.6U CN204160017U (en) | 2014-09-28 | 2014-09-28 | A kind of automatic flame welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204160017U true CN204160017U (en) | 2015-02-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420565918.6U Expired - Fee Related CN204160017U (en) | 2014-09-28 | 2014-09-28 | A kind of automatic flame welding machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN204160017U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104722875A (en) * | 2015-03-03 | 2015-06-24 | 芜湖德创电气有限公司 | Method for welding upper shells and exhaust pipes of compressor |
| CN104858528A (en) * | 2015-06-05 | 2015-08-26 | 珠海格力电器股份有限公司 | Welding device |
| CN105583492A (en) * | 2016-03-21 | 2016-05-18 | 颜兆赞 | Rotating disc type electronically controlled flame welding machine |
| CN105772881A (en) * | 2016-04-26 | 2016-07-20 | 东莞市联洲知识产权运营管理有限公司 | Flame jet device on robot welding equipment |
| CN107717172A (en) * | 2017-10-12 | 2018-02-23 | 新昌县科创自动化设备有限公司 | A kind of control system and its control method of straight line flame welding machine |
| CN111531246A (en) * | 2020-05-08 | 2020-08-14 | 浙江易斐科技有限公司 | Automatic welding intelligent control system and welding process for heat exchanger |
-
2014
- 2014-09-28 CN CN201420565918.6U patent/CN204160017U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104722875A (en) * | 2015-03-03 | 2015-06-24 | 芜湖德创电气有限公司 | Method for welding upper shells and exhaust pipes of compressor |
| CN104858528A (en) * | 2015-06-05 | 2015-08-26 | 珠海格力电器股份有限公司 | Welding device |
| CN105583492A (en) * | 2016-03-21 | 2016-05-18 | 颜兆赞 | Rotating disc type electronically controlled flame welding machine |
| CN105772881A (en) * | 2016-04-26 | 2016-07-20 | 东莞市联洲知识产权运营管理有限公司 | Flame jet device on robot welding equipment |
| CN105772881B (en) * | 2016-04-26 | 2017-12-15 | 徐州盛和木业有限公司 | A kind of flame injection device on robot welder |
| CN107717172A (en) * | 2017-10-12 | 2018-02-23 | 新昌县科创自动化设备有限公司 | A kind of control system and its control method of straight line flame welding machine |
| CN107717172B (en) * | 2017-10-12 | 2019-09-06 | 新昌县科创自动化设备有限公司 | A kind of control system and its control method of straight line flame welding machine |
| CN111531246A (en) * | 2020-05-08 | 2020-08-14 | 浙江易斐科技有限公司 | Automatic welding intelligent control system and welding process for heat exchanger |
| CN111531246B (en) * | 2020-05-08 | 2024-03-29 | 浙江易斐科技有限公司 | Automatic welding intelligent control system and welding process for heat exchanger |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150218 Termination date: 20160928 |