CN204603517U - A kind of Novel welding device - Google Patents
A kind of Novel welding device Download PDFInfo
- Publication number
- CN204603517U CN204603517U CN201520270371.1U CN201520270371U CN204603517U CN 204603517 U CN204603517 U CN 204603517U CN 201520270371 U CN201520270371 U CN 201520270371U CN 204603517 U CN204603517 U CN 204603517U
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- Prior art keywords
- frame
- material receiving
- receiving tray
- welding
- elastic
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- 238000003466 welding Methods 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 238000005493 welding type Methods 0.000 claims description 6
- 238000005476 soldering Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000004907 flux Effects 0.000 abstract description 4
- 238000007664 blowing Methods 0.000 abstract description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
本实用新型公开了一种新型焊接装置,包括机架和底座,机架下端固装于底座上,所述的机架内安装电气系统,机架上套有接料架,接料架上设有焊接机构,机架内设有滚轴丝杠,滚轴丝杠上下两端通过轴承固定于机架上,滚轴丝杠下端设有传动轮,传动轮连接驱动电机,所述的底座上还设有接料支撑架,接料支撑架上设有转动接料盘,所述的转动接料盘由接料盘和转动电机构成,接料盘设置于转动电机上,围绕接料盘的边缘设有多个弹性夹,所述的弹性夹前端设有弹性橡胶块。本实用新型通过自动转盘机实现自动吹气校正弹波、自动点助焊剂、自动焊锡、自动化作业,还有加料盘设置为弹性接料盘,可以根据物料的不同大小尺寸,进行合理调节,提高了生产效率。
The utility model discloses a novel welding device, which comprises a frame and a base. The lower end of the frame is fixed on the base. An electrical system is installed in the frame. There is a welding mechanism, the frame is equipped with a roller screw, the upper and lower ends of the roller screw are fixed on the frame through bearings, the lower end of the roller screw is provided with a transmission wheel, and the transmission wheel is connected to the drive motor. Also be provided with material receiving support frame, be provided with rotating material receiving tray on the material receiving support frame, described rotating material receiving tray is made up of material receiving tray and rotating motor, and material receiving tray is arranged on the rotating motor, surrounds the material receiving tray A plurality of elastic clips are arranged on the edge, and an elastic rubber block is arranged at the front end of the elastic clips. The utility model realizes automatic air blowing correction elastic wave, automatic soldering flux, automatic soldering and automatic operation through the automatic turntable machine, and the feeding tray is set as an elastic feeding tray, which can be reasonably adjusted according to the different sizes of materials, improving production efficiency.
Description
技术领域technical field
本实用新型涉及喇叭生产设备技术领域,具体属于一种新型焊接装置。The utility model relates to the technical field of horn production equipment, in particular to a novel welding device.
背景技术Background technique
在原来喇叭制作工艺,一般采用带式生产线,在生产线上设置手动焊锡机分别进行各部件焊接。现手动焊锡机是一种常用电子焊接工艺的设备,工作原理是通过给焊了(通常是指锡丝)供热,使其熔化,从而使两个工件焊接起来,它带有温度恒温控制系统,自动送锡系统装置,在焊接工程中需人手工用烙铁头对准需焊接的部件,并手动控制送锡系统的出锡量来完成焊接。此过程中都需要来手工控制焊接位置、焊锡的出锡量,这样就会出现焊接位置不统一,焊锡点不均匀,焊接速度不高等缺点。而全自动焊锡机三度空间全方位调节,使烙铁/UL焊台及焊锡咀和锡线均不需经作业员之手,自动准确、恒温的控制出锡量来完成产品焊接工序来保证产品品质;还有现有设备在焊接不同尺寸的产品时需要跟换相关的夹持部件,然后需要进行调试,造成生产效率较低。In the original horn manufacturing process, a belt production line is generally used, and a manual soldering machine is installed on the production line to weld each component separately. The current manual soldering machine is a commonly used electronic welding process equipment. Its working principle is to heat the solder (usually refers to the tin wire) to melt it, so that the two workpieces are welded together. It has a temperature constant temperature control system. , Automatic tin feeding system device, in the welding project, people need to manually use the soldering iron tip to align the parts to be welded, and manually control the tin output of the tin feeding system to complete the welding. In this process, it is necessary to manually control the welding position and the amount of soldering tin, so that there will be shortcomings such as uneven welding position, uneven soldering points, and low welding speed. The full-automatic soldering machine can be adjusted in all directions in three-dimensional space, so that the soldering iron/UL soldering station, solder nozzle and tin wire do not need to be handled by the operator, and the amount of tin produced is automatically and accurately controlled at a constant temperature to complete the product welding process to ensure the product. Quality; In addition, the existing equipment needs to replace the relevant clamping parts when welding products of different sizes, and then needs to be debugged, resulting in low production efficiency.
实用新型内容Utility model content
针对上述问题,本实用新型的目的是提供了一种新型焊接装置,克服了现有技术的不足,通过自动转盘机实现自动吹气校正弹波、自动点助焊剂、自动焊锡、自动化作业,还有加料盘设置为弹性接料盘,可以根据物料的不同大小尺寸,进行合理调节,提高了生产效率。In view of the above problems, the purpose of this utility model is to provide a new type of welding device, which overcomes the deficiencies of the prior art, realizes automatic air blowing correction elastic waves, automatic flux point, automatic soldering, and automatic operations through an automatic turntable machine. The feeding tray is set as an elastic receiving tray, which can be adjusted reasonably according to the different sizes of materials, which improves the production efficiency.
本实用新型采用的技术方案如下:The technical scheme that the utility model adopts is as follows:
一种新型焊接装置,包括机架和底座,机架下端固装于底座上,所述的机架内安装电气系统,所述的机架上套有接料架,接料架上设有焊接机构,机架内设有滚轴丝杠,滚轴丝杠上下两端通过轴承固定于机架上,滚轴丝杠下端设有传动轮,传动轮连接驱动电机,所述的底座上还设有接料支撑架,接料支撑架上设有转动接料盘,所述的转动接料盘由接料盘和转动电机构成,接料盘设置于转动电机上,围绕接料盘的边缘设有多个弹性夹,所述的弹性夹前端设有弹性橡胶块。A new type of welding device, including a frame and a base, the lower end of the frame is fixed on the base, the electrical system is installed in the frame, the frame is covered with a material receiving frame, and the material receiving frame is provided with a welding Mechanism, the frame is provided with a roller screw, the upper and lower ends of the roller screw are fixed on the frame through bearings, the lower end of the roller screw is provided with a transmission wheel, and the transmission wheel is connected to the drive motor. There is a material receiving support frame, and a rotating material receiving tray is arranged on the material receiving support frame. The rotating material receiving tray is composed of a material receiving tray and a rotating motor. The material receiving tray is arranged on the rotating motor, and the edge of the material receiving tray is set There are multiple elastic clips, and elastic rubber blocks are arranged at the front ends of the elastic clips.
所述的焊接机构由主焊接头和副焊接头构成。The welding mechanism is composed of a main welding joint and a secondary welding joint.
所述的主焊接头通过弧形支撑板和转动轴转动设置接料架上,转动轴一端固定连接转动电机,转动电机由位置传感器控制,位置传感设置于副焊接头前端部用于检测主焊接头与待焊接部位的位置。The main welding joint is installed on the material receiving rack through the arc-shaped support plate and the rotating shaft, one end of the rotating shaft is fixedly connected to the rotating motor, the rotating motor is controlled by a position sensor, and the position sensor is installed at the front end of the auxiliary welding joint to detect the The position of the welding head and the part to be welded.
与已有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
本实用新型通过自动转盘机实现自动吹气校正弹波、自动点助焊剂、自动焊锡、自动化作业,还有加料盘设置为弹性接料盘,可以根据物料的不同大小尺寸,进行合理调节,提高了生产效率;焊接机构上设置升降装置机构,可以控制焊接机构上下调节,操作方便。The utility model realizes automatic air blowing correction elastic wave, automatic soldering flux, automatic soldering and automatic operation through the automatic turntable machine, and the feeding tray is set as an elastic feeding tray, which can be reasonably adjusted according to the different sizes of materials to improve Improve production efficiency; the welding mechanism is equipped with a lifting device mechanism, which can control the welding mechanism to adjust up and down, and is easy to operate.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式Detailed ways
参见附图,一种新型焊接装置,包括机架1和底座2,机架1下端固装于底座2上,所述的机架1内安装电气系统,所述的机架1上套有接料架3,接料架3上设有焊接机构4,所述的焊接机构由主焊接头401和副焊接头402构成,所述的主焊接头通过弧形支撑板5和转动轴6转动设置接料架上,转动轴一端固定连接第一转动电机7,转动电机7由位置传感器控制,位置传感设置于副焊接头前端部用于检测主焊接头与待焊接部位的位置,进行调节焊接头位置,机架1内设有滚轴丝杠8,滚轴丝杠8上下两端通过轴承801固定于机架1上,滚轴丝杠8下端设有传动轮802,传动轮连接驱动电机9,所述的底座2上还设有接料支撑架201,接料支撑架201上设有转动接料盘10,所述的转动接料盘10由接料盘1001和第二转动电机1002构成,接料盘1001设置于第二转动电机1002上,围绕接料盘的边缘设有多个弹性夹11,所述的弹性夹11前端设有弹性橡胶块12,通过自动转盘机实现自动吹气校正弹波、自动点助焊剂、自动焊锡、自动化作业,通过焊接机构上设置升降装置机构,可以控制焊接机构上下调节,操作方便。Referring to the accompanying drawings, a new type of welding device includes a frame 1 and a base 2, the lower end of the frame 1 is fixed on the base 2, the electrical system is installed in the frame 1, and the frame 1 is covered with a connector The material rack 3 is provided with a welding mechanism 4. The welding mechanism is composed of a main welding joint 401 and a secondary welding joint 402. The main welding joint is rotated through an arc-shaped support plate 5 and a rotating shaft 6. On the material receiving rack, one end of the rotating shaft is fixedly connected to the first rotating motor 7, and the rotating motor 7 is controlled by a position sensor, which is installed at the front end of the auxiliary welding head to detect the position of the main welding head and the part to be welded, and adjust the welding Head position, the frame 1 is provided with a roller screw 8, the upper and lower ends of the roller screw 8 are fixed on the frame 1 through bearings 801, the lower end of the roller screw 8 is provided with a transmission wheel 802, and the transmission wheel is connected to the drive motor 9. The base 2 is also provided with a material receiving support frame 201, and the material receiving support frame 201 is provided with a rotating material receiving tray 10. The rotating material receiving tray 10 is composed of a material receiving tray 1001 and a second rotating motor 1002. Composition, the material receiving tray 1001 is set on the second rotating motor 1002, and a plurality of elastic clips 11 are arranged around the edge of the material receiving tray. Gas correction elastic wave, automatic flux point, automatic soldering, automatic operation, through the lifting device mechanism on the welding mechanism, can control the welding mechanism to adjust up and down, easy to operate.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520270371.1U CN204603517U (en) | 2015-04-30 | 2015-04-30 | A kind of Novel welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520270371.1U CN204603517U (en) | 2015-04-30 | 2015-04-30 | A kind of Novel welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204603517U true CN204603517U (en) | 2015-09-02 |
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ID=53956100
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520270371.1U Expired - Fee Related CN204603517U (en) | 2015-04-30 | 2015-04-30 | A kind of Novel welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204603517U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107598465A (en) * | 2017-07-19 | 2018-01-19 | 安徽宏远机械制造有限公司 | A kind of machine components welder |
| CN109079271A (en) * | 2018-09-07 | 2018-12-25 | 吴浩 | A kind of electronic component quick welding device |
| CN110202302A (en) * | 2019-07-24 | 2019-09-06 | 江苏天鹏机电制造有限公司 | A kind of frid automatic welding machine people |
-
2015
- 2015-04-30 CN CN201520270371.1U patent/CN204603517U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107598465A (en) * | 2017-07-19 | 2018-01-19 | 安徽宏远机械制造有限公司 | A kind of machine components welder |
| CN109079271A (en) * | 2018-09-07 | 2018-12-25 | 吴浩 | A kind of electronic component quick welding device |
| CN110202302A (en) * | 2019-07-24 | 2019-09-06 | 江苏天鹏机电制造有限公司 | A kind of frid automatic welding machine people |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150902 |
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| CF01 | Termination of patent right due to non-payment of annual fee |