CN204159784U - A kind of enamel-covered wire apparatus for bending - Google Patents
A kind of enamel-covered wire apparatus for bending Download PDFInfo
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- CN204159784U CN204159784U CN201420577531.2U CN201420577531U CN204159784U CN 204159784 U CN204159784 U CN 204159784U CN 201420577531 U CN201420577531 U CN 201420577531U CN 204159784 U CN204159784 U CN 204159784U
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- covered wire
- movable teeth
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Abstract
A kind of enamel-covered wire apparatus for bending, belongs to field of machining.Technical solutions of the utility model comprise a bending and adjustable bending mechanism, shedding mechanism, the Power Component of bending shape; Described bending mechanism comprises base station, movable teeth, fixing lower jaw, moulding parts, push mechanism; For described bending mechanism provides the described Power Component of power to comprise the first cylinder controlling described movable teeth, the second cylinder controlling described push mechanism; The described bending mechanism installed on the table is connected with described shedding mechanism.Another technical scheme of the utility model comprises bending mechanism, shedding mechanism, cutting assembly, Power Component.The utility model is full-automatic enamel-covered wire apparatus for bending, is particularly useful for the bending of circle line, replaces artificial even semiautomatic plant, make bending technique time saving and energy saving; This apparatus function is perfect, can complete enamel-covered wire and be bent into the coil of same size or batch completes continuous transmission, complete cut-out the technique of standard bending.
Description
Technical field
The utility model relates to Machining Technology field, particularly a kind of enamel-covered wire apparatus for bending.
Background technology
Enamel-covered wire refers to uses insulated paint as insulating coating, for the plain conductor of coiling solenoid, also claims electromagnetic wire.Enamel-covered wire is divided into round line and lenticular wire by insulation thickness, it be motor, electrically, the main raw material(s) of telecommunication and electronic instrument electromagnetism winding.General coil bending all adopts manual type, large and the shaping uniformity of hand labor intensity is poor, the problems such as the later stage embeds in armature line embedding groove, and dynamic balancing is poor because inner-outer coil gap is uneven, highly uneven, when causing occurring that armature rotates, the easy fault of motor, product reliability are low.
Application for a patent for invention CN102103926A discloses a kind of coil joint bending equipment, specifically discloses and comprises movable supporting plate on a base plate, a guide-rail sliding mechanism, a product orientation mechanism, a Clincher, a precompressed mechanism, a spring guide and a drawing handle.This equipment is the semi-automatic equipment that bends, and utilizes external force to press down movable supporting plate, by needing the coil connectors bended to be pressed in below described Clincher and described precompressed mechanism, pulls drawing handle that coil joint bending is shaping.Although instead of full manual type, improve operating efficiency, have the technique that manpower participates in, uniformity of bending is still not high, because the artificial hand strength of long-term operation is not enough, throws existing deviation when bending, and fails to overcome most of problem that prior art exists.In addition, this device reckons without batch coil bending, does not arrange coil transmission and cut-off parts, automation process imperfection and efficiency is low.
Utility model content
The deficiency that the utility model exists for prior art, provides a kind of for circle line, saves time, laborsaving and have the enamel-covered wire apparatus for bending of uniformity bending finished product.
The technical solution of the utility model is to provide a kind of enamel-covered wire apparatus for bending, for circle line bending, it is characterized in that, comprises a bending and adjustable bending mechanism, shedding mechanism, the Power Component of bending shape; Described bending mechanism comprises base station, movable teeth, fixing lower jaw, moulding parts, push mechanism; For described bending mechanism provides the described Power Component of power to comprise the first cylinder controlling described movable teeth, the second cylinder controlling described push mechanism; The described bending mechanism installed on the table is connected with described shedding mechanism.
The utility model is full-automatic enamel-covered wire apparatus for bending, bending mechanism is utilized enamel-covered wire to be integrally bent into the armature coil of uniform specification, and the shape of coil can adjust as required, and fast formed coil is sent into shedding mechanism by push mechanism and then deliver in finished product box, avoid bending mechanism place to pile up coil and the enamel-covered wire molding rate that slows down, and decrease the operation artificially collecting finished product.
As preferably of the present utility model, described movable teeth and described fixing lower jaw in the vertical direction are arranged, and are connected with both and to be located at the base station at both rears equal and leave the gap holding and justify line between described movable teeth and described fixing lower jaw; Described moulding part detachable is connected on described base station, and its bottom is positioned at the top in described fixing lower jaw, and its top is bending shape and is positioned at below described movable teeth, and the distance between described moulding parts and described movable teeth can be held enamel-covered wire and pass; The three when being engaged is suitable for described movable teeth, described fixing lower jaw and described moulding parts; Described base station just has to above described moulding parts top the space that runs through described base station, in order to hold push mechanism, in order to shaping armature coil is sent into described shedding mechanism.
As preferably of the present utility model, described movable teeth and described fixing lower jaw in the vertical direction are arranged, and are connected with both and to be located at the base station at both rears equal and leave the gap holding and justify line between described movable teeth and described fixing lower jaw; Described moulding component bottom ends is movably connected on described base station, and its bottom is positioned at the top of described fixing lower jaw, its top is bending shape and is positioned at below described movable teeth, distance between described moulding parts and described movable teeth can be held enamel-covered wire and pass, and there is a thin plate extended to described movable teeth direction at the position that described base station is close on described moulding parts top; The three when being engaged is suitable for described movable teeth, described fixing lower jaw and described moulding parts; Just the position of described moulding parts is provided with a flexible push mechanism in described base station, described push mechanism is connected with described moulding parts, in order to shaping armature coil is sent into described shedding mechanism.
As preferably of the present utility model, described bending mechanism also comprises lockable mechanism, and described lockable mechanism is arranged in described base station, and for locking described push mechanism action, described Power Component also comprises the 3rd cylinder controlling described lockable mechanism.As preferably of the present utility model, described bending mechanism also comprises the support bar in hole with holding circle line, described support bar be installed on described base station side and the hole of described support bar and described gap in the same horizontal line.
Another technical scheme of the present utility model is to provide a kind of enamel-covered wire apparatus for bending, comprises a bending and adjustable bending mechanism, shedding mechanism, cutting assembly, the Power Component of bending shape; Described bending mechanism comprises base station, movable teeth, fixing lower jaw, moulding parts, push mechanism; Described cutting assembly comprises transport parts, fixed part, cuts off parts; For described bending mechanism provides the described Power Component of power to comprise the 6th cylinder cutting off parts described in the first cylinder controlling described movable teeth, the second cylinder controlling described push mechanism, the four-cylinder controlling described transport parts, the 5th cylinder controlling described fixed part and control; Install described transport parts on the table, described fixed part, described in cut off parts and described bending mechanism successively and show interval and arrange, described transport parts, described fixed part, described in cut off parts by support installing on described workbench, described shedding mechanism is connected with described bending mechanism.
The utility model is full-automatic enamel-covered wire apparatus for bending, automation can realize batch enamel-covered wire bending technique.Whole radical ten meters even enamel-covered wire of hundred meters long are transported to cutting part by this device, cut into the enamel-covered wire treating bending that multiple lengths is equal, then utilize bending mechanism enamel-covered wire to be integrally bent into the coil of uniform specification, and by push mechanism, formed coil is sent into shedding mechanism fast and then deliver in finished product box.Wherein, cutting part firmly, neatly can cut enamel-covered wire, and by fixed part, the enamel-covered wire cut can not be offset or bend, the enamel-covered wire port making into section is even, complete; Push mechanism quick acting piles up coil and the enamel-covered wire molding rate that slows down to avoid bending mechanism place.
As preferably of the present utility model, described transport parts comprise the mobile foundation and litter with the hole holding enamel-covered wire; Described fixed part comprises the fixed pedestal with the hole holding enamel-covered wire; The described parts that cut off are comprised Г type pedestal, for holding, cut enamel-covered wire and the chopping wheel be connected with described support by described Г type pedestal and the turnover handle be connected with described chopping wheel; Described four-cylinder is connected with described support with described litter by described mobile foundation, described 5th cylinder is connected with described support by described fixed pedestal, described 6th cylinder is fixed on the bracket and is communicated with described Г type pedestal, and the free end of described turnover handle is positioned at immediately below described 6th cylinder.
As preferably of the present utility model, described movable teeth and described fixing lower jaw in the vertical direction are arranged, and are connected with both and to be located at the base station at both rears equal and leave the gap holding and justify line between described movable teeth and described fixing lower jaw; Described moulding part detachable is connected on described base station, and its bottom is positioned at the top in described fixing lower jaw, and its top is bending shape and is positioned at below described movable teeth, and the distance between described moulding parts and described movable teeth can be held enamel-covered wire and pass; The three when being engaged is suitable for described movable teeth, described fixing lower jaw and described moulding parts; Described base station just has to above described moulding parts top the space that runs through described base station, in order to hold push mechanism, in order to shaping armature coil is sent into described shedding mechanism.
As preferably of the present utility model, described movable teeth and described fixing lower jaw in the vertical direction are arranged, and are connected with both and to be located at the base station at both rears equal and leave the gap holding and justify line between described movable teeth and described fixing lower jaw; Described moulding component bottom ends is movably connected on described base station, and its bottom is positioned at the top of described fixing lower jaw, its top is bending shape and is positioned at below described movable teeth, distance between described moulding parts and described movable teeth can be held enamel-covered wire and pass, and there is a thin plate extended to described movable teeth direction at the position that described base station is close on described moulding parts top; The three when being engaged is suitable for described movable teeth, described fixing lower jaw and described moulding parts; Just the position of described moulding parts is provided with a flexible push mechanism in described base station, described push mechanism is connected with described moulding parts, in order to shaping armature coil is sent into described shedding mechanism.
As preferably of the present utility model, described bending mechanism also comprises lockable mechanism, and described lockable mechanism is arranged in described base station, and for locking described push mechanism action, described Power Component also comprises the 3rd cylinder controlling described lockable mechanism.
The utility model has following beneficial effect:
The utility model is full-automatic enamel-covered wire apparatus for bending, is particularly useful for the bending of circle line, replaces artificial even semiautomatic plant, make bending technique time saving and energy saving; This apparatus function is perfect, can complete enamel-covered wire and once be bent into same size coil or batch completes continuous transmission, complete cut-out the technique of standard bending.
Accompanying drawing explanation
Fig. 1 is the three-dimensional structure diagram of the utility model enamel-covered wire apparatus for bending first embodiment;
Fig. 2 is the front view of bending mechanism in Fig. 1;
Fig. 3 is the front view of bending mechanism in Fig. 1;
Fig. 4 is the three-dimensional structure diagram of the utility model enamel-covered wire apparatus for bending second embodiment;
Fig. 5 is the three-dimensional structure diagram of cutting assembly in Fig. 4.
In figure, 1-workbench; 2-bending mechanism; 21-first cylinder; 22-second cylinder; 23-the 3rd cylinder; 24-base station; 241-thin plate; 242-support bar; 25-movable teeth; 26-fixes lower jaw; The moulding parts of 27-; 28-push mechanism; 3-support; 4-shedding mechanism; 53-the 7th cylinder; 6-transports parts; 61-four-cylinder; 62-mobile foundation; 63-litter; 7-fixed part; 71-the 5th cylinder; 72-fixed pedestal; 8-cuts off parts; 81-the 6th cylinder; 82-Г type pedestal; 83-chopping wheel; 84-transfers handle; X-axle center.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
embodiment 1
Figure 1 shows that the three-dimensional structure diagram of the utility model enamel-covered wire apparatus for bending first embodiment.The utility model enamel-covered wire apparatus for bending comprises bending mechanism 2, shedding mechanism 4 and Power Component.Described bending mechanism 2 by described Power Component effect is arranged on workbench 1, and described bending mechanism 2 is connected with described shedding mechanism 4.This device utilizes bending mechanism 2 by treating that the enamel-covered wire of bending is bent into the enamel-covered wire of standard specification, and as armature coil, the enamel-covered wire after bending, without the need to manually picking, automatically can be sent into shedding mechanism 4 and then receive to finished product box.
Fig. 1-2 is depicted as a technical scheme of bending mechanism, and described bending mechanism 2 comprises base station 24, movable teeth 25, fixing lower jaw 26, moulding parts 27, push mechanism 28.Described base station 24 is arranged on described workbench 1, described movable teeth 25 and described fixing lower jaw 26 in the vertical direction, and both are fixedly connected on described base station 24 with described base station 24 one-tenth equal gap respectively; Described moulding parts 27 are detachably connected on described base station 24, and between described movable teeth 25 and described fixing lower jaw 26.Wherein, described movable teeth 25 can be two and half teeth that symmetry has spacing, similar two front teeth; The top of described moulding parts 27 is positioned at the below of described movable teeth 25 middle, the below in the gap just in time between two front teeth, its end shape is bending shape, wherein bending shape designs according to the actual requirements, can be the shape of smooth inverted U or inverted U intermediate projections, the bottom of described moulding parts 27 is positioned at the top of described fixing lower jaw 26 middle.Described bending mechanism 2 also can comprise lockable mechanism (not shown), described base station 24 inside is provided with described push mechanism 28 and described lockable mechanism, described lockable mechanism acts in round line transmission direction by described 3rd cylinder 23, and described push mechanism acts in the transmission direction of vertical circular line by described second cylinder 22.The space that described base station 24 has one to run through described base station 24 between described movable teeth 25 and described moulding parts 27, the push mechanism 28 that interior accommodation acts on by described second cylinder 22 be positioned on rear side of described base station 24, as chi shape promotes bar.In order to prevent the misoperation of described push mechanism 28, then described lockable mechanism acts on by described 3rd cylinder 23, locks described push mechanism 28.In addition, in order to treat described in making bending enamel-covered wire maintenance level and steadily, at the side of described base station 24,3rd cylinder 23 is provided with a support articles 242 regulated by bolt, because cylinder surface has draw-in groove, bolt can regulate on draw-in groove, namely regulates along circle line transporting direction; Described support bar 242 have hold circle line hole, and with described gap in the same horizontal line, treat described in making that the enamel-covered wire of bending is placed between described movable teeth 25 and described moulding parts 27 more firmly, accurately.
Generally, described 3rd cylinder 23 acts on described lockable mechanism and described push mechanism 28 is locked, such as utilize blend stop under cylinder promotes by the steric block in described base station 24, make described push mechanism 28 can not stretch out described base station 24 in the 22 times misoperations of described second cylinder, not shaping enamel-covered wire is sent into shedding mechanism 4.The first cylinder 21 controlling the action of described movable teeth 25 is positioned at above described base station 24, when the cylinder axis of described first cylinder 21 is to when pressing down, described movable teeth 25 does to described fixing lower jaw 26 direction and moves straight down, now be in the enamel-covered wire of level under the effect of described movable teeth 25, especially under half symmetrical tooth effect, be equivalent to impose downward power to enamel-covered wire two ends bend, when described movable teeth drops to minimum point, described movable teeth 25, described fixing lower jaw 26 and described moulding parts 27 three occlusion match, the only gap of enamel-covered wire size after remaining bending between three, then now armature coil is shaping.Then when carrying out next enamel-covered wire forming step, in type armature coil is needed to send into shedding mechanism 4, then described 3rd cylinder 23 fails, namely lockable mechanism not blocking-up described push mechanism along outwardly directed path, space in described base station 24; Described base station 24 released by formed coil by described push mechanism 28, sends into described shedding mechanism 4.
Fig. 1,3 is depicted as another technical scheme of bending mechanism, and described bending mechanism 2 comprises base station 24, movable teeth 25, fixing lower jaw 26, moulding parts 27, push mechanism (not shown).Described base station 24 is arranged on described workbench 1, described movable teeth 25 and described fixing lower jaw 26 in the vertical direction, and both are fixedly connected on described base station 24 with described base station 24 one-tenth equal gap respectively; Described moulding parts 27 are detachably connected on described base station 24, and between described movable teeth 25 and described fixing lower jaw 26.Wherein, described movable teeth 25 can be two and half teeth that symmetry has spacing, similar two front teeth; The top of described moulding parts 27 is positioned at the below of described movable teeth 25 middle, the below in the gap just between described two front teeth, its end shape is bending shape, then bending shape can design according to the actual requirements, can be the shape of smooth inverted U or inverted U intermediate projections, the bottom of described moulding parts 27 is positioned at the top of described fixing lower jaw 26 middle.Described bending mechanism 2 also can comprise lockable mechanism, described base station 24 inside is provided with described push mechanism and described lockable mechanism, described lockable mechanism is subject to described 3rd cylinder action in the transmission direction of circle line, and described push mechanism acts in the transmission direction of vertical circular line by described second cylinder 22.On described base station 24, have a thin plate 241 between described movable teeth 25 and described moulding parts 27, described thin plate 241 has certain altitude, and described thin plate 241 is that described moulding parts 27 are slightly to the part that described movable teeth 25 direction extends.The push mechanism that one end is connected with described second cylinder 22 be positioned on rear side of described base station 24 is held in described base station 24, the other end of described push mechanism connects just to the position of described moulding parts 27, described push mechanism is for having resilient characteristic, as spring, spring force effect is utilized to be promoted in the direction of the described moulding parts 27 be movably connected on base station 24 to described shedding mechanism 4 fast, formed coil, in order to block formed coil because of inertia toward landing in described base station 24, is only sent in shedding mechanism 4 by described thin plate 241.In order to prevent described push mechanism misoperation, then described lockable mechanism acts on by described 3rd cylinder 23, locks described push mechanism.In addition, in order to treat described in making bending enamel-covered wire maintenance level and steadily, at the side of described base station 24,3rd cylinder 23 is provided with a support articles 242 regulated by bolt, because cylinder surface has draw-in groove, bolt can regulate on draw-in groove, namely regulates along circle line transporting direction; Described support bar 242 have hold circle line hole, and with described gap in the same horizontal line, treat described in making that the enamel-covered wire of bending is placed between described movable teeth 25 and described moulding parts 27 more firmly, accurately.
Generally, described 3rd cylinder 23 acts on described lockable mechanism and described push mechanism is locked, such as utilize forked card article under cylinder promotes by the push mechanism in described base station 24, as spring locking, with the power hindering spring deformation to produce, make described push mechanism can not stretch out described base station 24 in the 22 times misoperations of described second cylinder, not shaping enamel-covered wire is sent into shedding mechanism 4.The first cylinder 21 controlling the action of described movable teeth 25 is positioned at above described base station 24, when the cylinder axis of described first cylinder 21 is to when pressing down, described movable teeth 25 does to described fixing lower jaw 26 direction and moves straight down, now be in the enamel-covered wire of level under the effect of described movable teeth 25, especially under half symmetrical tooth effect, be equivalent to impose downward power to enamel-covered wire two ends bend, when described movable teeth 25 drops to minimum point, described movable teeth 25, described fixing lower jaw 26 and described moulding parts 27 three occlusion match, the only gap of enamel-covered wire size after remaining bending between three, then now armature coil is shaping.Then when carrying out next enamel-covered wire forming step, need in type armature coil to send into shedding mechanism 4, then described 3rd cylinder 23 fails, and namely lockable mechanism is not in the described push mechanism elastic force of restriction; Described base station 24 released by formed coil by described push mechanism, sends into described shedding mechanism 4.
Described shedding mechanism 4 is by the dumping part having described bending mechanism 2 to be connected, under described push mechanism effect, formed coil is departed from by thrust and self gravitation reason and described bending mechanism 2, fall into described dumping part, described dumping part can be skewed slot, slide rail or other be poured onto device in shaping box.
This enamel-covered wire apparatus for bending uses in enamel-covered wire bending system, and described system comprises the numerical control device of the described apparatus for bending of enamel-covered wire apparatus for bending, driving and control, enamel-covered wire winder and power supply.Described power supply starts for described numerical control device, and described numerical control device drives the work of enamel-covered wire apparatus for bending then; Described enamel-covered wire winder is wound around tens of rice, hundreds of meters of enamel-covered wires, enamel-covered wire sends into bending mechanism 2 by the transfer rate of described numerical control device setting, the coil that this device utilizes described bending mechanism 2 enamel-covered wire to be bent into standard specification to be used for armature, then the finished product machined by described shedding mechanism 4 automatic accomodation, described bending mechanism 2 is by described Power Component effect.During bending, the support bar 242 positioning support enamel-covered wire of described bending mechanism 2.Described bending shape determines according to described moulding parts 27 end shape, when described movable teeth 25 acts at described first cylinder 21, described movable teeth 25 is towards described fixing lower jaw 26 direction pressing, when described movable teeth 25, described fixing lower jaw 26 and described moulding parts 27 are to cooperation, when namely between three, only remainder holds enamel-covered wire space, bending step completes.Before bending does not complete, act on described lockable mechanism by described 3rd cylinder 23 and be positioned at described base station 24, pin described push mechanism to prevent maloperation, cause not shaping coil to send into shedding mechanism 4; After bending completes, the push mechanism acted on by described second cylinder 22 can be that chi shape promotes bar or spring, utilizes instantaneous thrust or elastic force formed coil to be sent into described shedding mechanism 4.This device acts on and so forth, successively can produce the armature coil of bent for shaping.
embodiment 2
Figure 4 shows that the three-dimensional structure diagram of embodiment two enamel-covered wire apparatus for bending.The utility model enamel-covered wire apparatus for bending comprises cutting assembly, bending mechanism 2, shedding mechanism 4, Power Component.Described cutting assembly comprises transport parts 6, fixed part 7 and cuts off parts 8.Described bending mechanism 2, described in cut off parts 8, described fixed part 7 and described transport parts 6 and be arranged on side by side successively on described support 3.This device utilizes cutting assembly enamel-covered wire to be cut into multistage enamel-covered wire isometric to be bent, and then utilizes described bending mechanism 2 to carry out bending technique to every section of enamel-covered wire respectively, finally automatically collects shaped article by described shedding mechanism 4.
Enamel-covered wire apparatus for bending in embodiment two has enamel-covered wire apparatus for bending in same embodiment one identical bending mechanism 2, shedding mechanism 4, Power Component, difference be enamel-covered wire apparatus for bending in described embodiment one basis on increase cutting function and realize the power section of this function.As Fig. 5, described cutting assembly comprises transport parts 6, fixed part 7 and cuts off parts 8.Described transport parts 6, described fixed part 7, described bending mechanism 2 are arranged on described support 3 successively side by side.Described Power Component also comprises four-cylinder 61, the 5th cylinder and the 6th cylinder, controls described transport parts 6 respectively and carries enamel-covered wire, controls described fixed part 7 and cut off parts 8 cut enamel-covered wire for firm enamel-covered wire with described in controlling.
Described transport parts 6 comprise the mobile foundation 62 with accommodation enamel-covered wire hole and the litter 63 be flexibly connected with described mobile foundation 62, described mobile foundation 62 acts on by described four-cylinder 61 and moves a certain distance to described fixed part 7 on litter 63 by enamel-covered wire, and wherein the length of litter 63 is arranged according to the length of required enamel-cover line segment.And described litter 63 length is unsuitable too short or long, if too short meeting can not meet the demand of Cutting Length, if long, increases the length of whole enamel-covered wire process production line, make device spaces compact type low, and reduce operating efficiency.
Described fixed part 7 comprises fixing by described 5th cylinder 71, slightly to clamp described enamel-covered wire fixed pedestal 72, described fixed pedestal 72 has the hole holding enamel-covered wire, described fixed pedestal 72 and describedly cut off a little distance in parts 8 interval, when described fixed pedestal 72 is as fixed pivot, enamel-covered wire to be cut not easily offsets or bends, and the enamel-covered wire fracture after cutting is level and smooth, complete.
The described parts 8 that cut off comprise Г type pedestal 82, chopping wheel 83 and turnover handle 84.The long limit of described Г type pedestal 82 is provided with described chopping wheel 83, described chopping wheel 83 is connected with described turnover handle 84, the free end of described turnover handle 84 is located in the minor face of described Г type pedestal 82, above the minor face of described Г type pedestal 82, described 6th cylinder 81 is installed, and described 6th cylinder 81 is positioned at directly over described turnover handle 84.When the 6th cylinder axis in described 6th cylinder 81 is to when pressing down, the free end effect of being stressed of described turnover handle 84 presses down, related described chopping wheel 83 rotates, described chopping wheel 83 has the groove at its circumferencial direction, it is arc between adjacent groove, namely its cut surface is the cambered surface that a round line matches, and under revolving force effect, described chopping wheel 83 is at its circumferentially fly-cutting enamel-covered wire, and face of cutting off is level and smooth, complete; When described 6th cylinder axis upwards rebounds, described turnover handle 84 and described chopping wheel 83 are returned to initial point in succession.In addition, described Г type pedestal 82 also has a bolt near the side of described bending mechanism 2, described bolt comprises canned paragraph and active segment, when the 7th cylinder 53 acts on, active segment moves to described canned paragraph, and the interval between original canned paragraph and active segment is reduced, narrow down to just in time engaging circle line, for the enamel-covered wire after fixed bearing cutting, so that carry out next step bent for shaping step, the enamel-covered wire treating bending can not be deflected or drop.
This enamel-covered wire apparatus for bending uses in enamel-covered wire bending system, and described system comprises the numerical control device of the described apparatus for bending of enamel-covered wire apparatus for bending, driving and control, power supply and enamel-covered wire winder.Described power supply starts for described numerical control device, and described numerical control device drives the work of enamel-covered wire apparatus for bending then; Described enamel-covered wire winder is wound around tens of rice, hundreds of meters of enamel-covered wires, enamel-covered wire sends into the transport parts 6 of cutting assembly by the transfer rate of described numerical control device setting, this device utilizes described cutting assembly to cut into isometric enamel-cover line segment, again by coil that described bending mechanism 2 will become the enamel-covered wire of section to be bent into standard specification to be used for armature, then the finished product machined by described shedding mechanism 4 automatic accomodation, described cutting assembly, described bending mechanism 2 are by described Power Component effect.Before bending, enamel-covered wire is transported to described fixed pedestal 72 by described mobile foundation 62 successively through litter 63 and describedly cuts off parts 8 under described four-cylinder 61 acts on, described fixed pedestal 72 fixes enamel-covered wire under described 5th cylinder 71 acts on, describedly cut off parts 8 fast shut-off enamel-covered wire in a rotational direction under the effect of described 6th cylinder 81, complete batch standard paint envelope curve section.During bending, bending mechanism 2 sent into by the enamel-covered wire of described cut-out, and one end is by support bar 242 positioning support of described bending mechanism 2, and the other end is by described bolt positioning support.Described seven cylinders drive described bolt action, and described active segment moves to described canned paragraph direction, is slightly tightened up by described enamel-covered wire.Described like this enamel-covered wire is more stable when bending than not arranging positioning support or only at one end arranging positioning support because there being two ends positioning support.Described bending shape determines according to described moulding parts 27 end shape, when described movable teeth 25 did for 21 used times at described first cylinder, described movable teeth 25 is towards described fixing lower jaw 26 direction pressing, when described movable teeth 25, described fixing lower jaw 25 and described moulding parts 26 are to cooperation, when namely between three, only remainder holds enamel-covered wire space, bending step completes.Before bending does not complete, act on described lockable mechanism by described 3rd cylinder 23 and be positioned at described base station 24, pin described push mechanism to prevent maloperation, cause not shaping coil to send into shedding mechanism 4; After bending completes, the push mechanism acted on by described second cylinder 22 can be that chi shape promotes bar or spring, utilizes instantaneous thrust or elastic force formed coil to be sent into described shedding mechanism 4.This device acts on and so forth, successively can produce the armature coil of bent for shaping.
In above-mentioned Forging Process, the adjustment component in apparatus for bending also can be utilized to regulate bending effect.Described adjustment component can be arranged on described 6th cylinder (81), be made up of bolt and screwed bar, screw-threaded engagement on described bolt and bar, by counterclockwise or clockwise on bar swivel bolt regulate the 6th cylinder axis expanding-contracting action distance, cut dynamics to regulate described chopping wheel and adapt to the enamel-covered wire of cutting different-diameter.The setting of described adjustment component can be carried out adjusting, increasing according to process requirements, and applicability is strong, easy to use.
Embodiment recited above is only be described preferred embodiment of the present utility model, not limits design of the present utility model and scope.Under the prerequisite not departing from the utility model design concept; the various modification that this area ordinary person makes the technical solution of the utility model and improvement; protection domain of the present utility model all should be dropped into; the technology contents of the utility model request protection, all records in detail in the claims.
Claims (10)
1. an enamel-covered wire apparatus for bending, for circle line bending, is characterized in that, comprises a bending and adjustable bending mechanism (2), shedding mechanism (4), the Power Component of bending shape; Described bending mechanism (2) comprises base station (24), movable teeth (25), fixing lower jaw (26), moulding parts (27), push mechanism (28); For described bending mechanism (2) provides the described Power Component of power to comprise the first cylinder (21) controlling described movable teeth (25), the second cylinder (22) controlling described push mechanism (28); The described bending mechanism (2) installed on the table is connected with described shedding mechanism (4).
2. enamel-covered wire apparatus for bending according to claim 1, it is characterized in that, described movable teeth (25) and described fixing lower jaw (26) in the vertical direction are arranged, and is connected with both and the base station (24) at rears both being located at all and between described movable teeth (25) and described fixing lower jaw (26), leave the gap holding and justify line; Described moulding parts (27) are removably connected on described base station (24), and its bottom is positioned at the top in described fixing lower jaw (26), its top is bending shape and is positioned at described movable teeth (25) below, and the distance between described moulding parts (27) and described movable teeth (25) can be held enamel-covered wire and pass; The three when being engaged is suitable for described movable teeth (25), described fixing lower jaw (26) and described moulding parts (27); Described base station just has to above described moulding parts (27) top the space that runs through described base station (24), in order to hold push mechanism (28), in order to shaping armature coil is sent into described shedding mechanism (4).
3. enamel-covered wire apparatus for bending according to claim 1, it is characterized in that, described movable teeth (25) and described fixing lower jaw (26) in the vertical direction are arranged, and is connected with both and the base station (24) at rears both being located at all and between described movable teeth (25) and described fixing lower jaw (26), leave the gap holding and justify line; Described moulding parts (27) bottom is movably connected on described base station (24), and its bottom is positioned at the top of described fixing lower jaw (26), its top is bending shape and is positioned at described movable teeth (25) below, distance between described moulding parts (27) and described movable teeth (25) can be held enamel-covered wire and pass, and there is a thin plate (241) extended to described movable teeth (25) direction at the position that described base station (24) is close on described moulding parts (27) top; The three when being engaged is suitable for described movable teeth (25), described fixing lower jaw (26) and described moulding parts (27); Just the position of described moulding parts (27) is provided with a flexible push mechanism in described base station (24), described push mechanism is connected with described moulding parts (27), in order to shaping armature coil is sent into described shedding mechanism (4).
4. the enamel-covered wire apparatus for bending according to Claims 2 or 3, it is characterized in that, described bending mechanism (2) also comprises lockable mechanism, described lockable mechanism is arranged in described base station (24), for locking described push mechanism (28) action, described Power Component also comprises the 3rd cylinder (23) controlling described lockable mechanism.
5. enamel-covered wire apparatus for bending according to claim 4, it is characterized in that, described bending mechanism (2) also comprises the support bar (242) in hole with holding circle line, described support bar (242) be installed on described base station (24) side and the hole of described support bar (242) and described gap in the same horizontal line.
6. an enamel-covered wire apparatus for bending, is characterized in that, comprises a bending and adjustable bending mechanism (2), shedding mechanism (4), cutting assembly, the Power Component of bending shape; Described bending mechanism (2) comprises base station (24), movable teeth (25), fixing lower jaw (26), moulding parts (27), push mechanism (28); Described cutting assembly comprises transport parts (6), fixed part (7), cuts off parts (8); For described bending mechanism (2) provides the described Power Component of power to comprise the 6th cylinder (81) cutting off parts (8) described in the first cylinder (21) controlling described movable teeth (25), the second cylinder (22) controlling described push mechanism (28), the four-cylinder (61) controlling described transport parts (6), the 5th cylinder (71) controlling described fixed part (7) and control; Be arranged on the described transport parts (6) on workbench (1), described fixed part (7), described in cut off parts (8) and described bending mechanism (2) successively and show interval and arrange, described transport parts (6), described fixed part (7), described in cut off parts (8) and be arranged on described workbench (1) by support (3), described shedding mechanism (4) is connected with described bending mechanism (2).
7. enamel-covered wire apparatus for bending according to claim 6, is characterized in that, described transport parts (6) comprise the mobile foundation (62) and litter (63) with the hole holding enamel-covered wire; Described fixed part (7) comprises the fixed pedestal (72) with the hole holding enamel-covered wire; Described cut off parts (8) comprise Г type pedestal (82), for holding, cutting enamel-covered wire and the chopping wheel (83) be connected with described support (3) by described Г type pedestal and the turnover handle (84) be connected with described chopping wheel (83); Described four-cylinder (61) is connected with described support (3) with described litter (63) by described mobile foundation (62), described 5th cylinder (71) is connected with described support (3) by described fixed pedestal (72), described 6th cylinder (81) is fixed on described support (3) and goes up and be communicated with described Г type pedestal (82), and the free end of described turnover handle (84) is positioned at immediately below described 6th cylinder (81).
8. enamel-covered wire apparatus for bending according to claim 7, it is characterized in that, described movable teeth (25) and described fixing lower jaw (26) in the vertical direction are arranged, and is connected with both and the base station (24) at rears both being located at all and between described movable teeth (25) and described fixing lower jaw (26), leave the gap holding and justify line; Described moulding parts (27) are removably connected on described base station (24), and its bottom is positioned at the top in described fixing lower jaw (26), its top is bending shape and is positioned at described movable teeth (25) below, and the distance between described moulding parts (27) and described movable teeth (25) can be held enamel-covered wire and pass; The three when being engaged is suitable for described movable teeth (25), described fixing lower jaw (26) and described moulding parts (27); Described base station (24) just has to above described moulding parts (27) top the space that runs through described base station (24), in order to hold push mechanism (28), in order to shaping armature coil is sent into described shedding mechanism (4).
9. enamel-covered wire apparatus for bending according to claim 7, it is characterized in that, described movable teeth (25) and described fixing lower jaw (26) in the vertical direction are arranged, and is connected with both and the base station (24) at rears both being located at all and between described movable teeth (25) and described fixing lower jaw (26), leave the gap holding and justify line; Described moulding parts (27) bottom is movably connected on described base station (24), and its bottom is positioned at the top of described fixing lower jaw (26), its top is bending shape and is positioned at described movable teeth (25) below, distance between described moulding parts (27) and described movable teeth (25) can be held enamel-covered wire and pass, and there is a thin plate (241) extended to described movable teeth (25) direction at the position that described base station (24) is close on described moulding parts (27) top; The three when being engaged is suitable for described movable teeth (25), described fixing lower jaw (26) and described moulding parts (27); Just the position of described moulding parts (27) is provided with a flexible push mechanism in described base station (24), described push mechanism is connected with described moulding parts (27), in order to shaping armature coil is sent into described shedding mechanism (4).
10. enamel-covered wire apparatus for bending according to claim 8 or claim 9, it is characterized in that, described bending mechanism (2) also comprises lockable mechanism, described lockable mechanism is arranged in described base station (24), for locking described push mechanism action, described Power Component also comprises the 3rd cylinder (23) controlling described lockable mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420577531.2U CN204159784U (en) | 2014-10-09 | 2014-10-09 | A kind of enamel-covered wire apparatus for bending |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420577531.2U CN204159784U (en) | 2014-10-09 | 2014-10-09 | A kind of enamel-covered wire apparatus for bending |
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| CN204159784U true CN204159784U (en) | 2015-02-18 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105665581A (en) * | 2016-04-22 | 2016-06-15 | 成都华川电装有限责任公司 | U-folding and feeding mechanism for rectangular enameled wire |
| CN106944572A (en) * | 2017-05-03 | 2017-07-14 | 宜兴市吉泰电子有限公司 | Thick lead apparatus for bending |
| CN107658123A (en) * | 2017-10-30 | 2018-02-02 | 贵州金林电子科技有限公司 | The processing technology of high frequency transformer |
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| CN110640050A (en) * | 2019-08-28 | 2020-01-03 | 安徽巨一自动化装备有限公司 | Flat copper wire bending forming device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105665581A (en) * | 2016-04-22 | 2016-06-15 | 成都华川电装有限责任公司 | U-folding and feeding mechanism for rectangular enameled wire |
| CN105665581B (en) * | 2016-04-22 | 2017-08-29 | 成都华川电装有限责任公司 | Rectangle enamel-covered wire rolls over U wire agencies |
| CN106944572A (en) * | 2017-05-03 | 2017-07-14 | 宜兴市吉泰电子有限公司 | Thick lead apparatus for bending |
| CN107658123A (en) * | 2017-10-30 | 2018-02-02 | 贵州金林电子科技有限公司 | The processing technology of high frequency transformer |
| CN107658123B (en) * | 2017-10-30 | 2019-08-02 | 贵州金林电子科技有限公司 | The processing technology of high frequency transformer |
| CN108111724A (en) * | 2017-12-20 | 2018-06-01 | 东莞市亚登电子有限公司 | The memory alloy wire method for implantation of micro-optical camera module |
| CN108111724B (en) * | 2017-12-20 | 2020-05-19 | 东莞市亚登电子有限公司 | Memory alloy wire implantation method for micro optical camera module |
| CN110640050A (en) * | 2019-08-28 | 2020-01-03 | 安徽巨一自动化装备有限公司 | Flat copper wire bending forming device |
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