CN107658123B - The processing technology of high frequency transformer - Google Patents
The processing technology of high frequency transformer Download PDFInfo
- Publication number
- CN107658123B CN107658123B CN201711035826.1A CN201711035826A CN107658123B CN 107658123 B CN107658123 B CN 107658123B CN 201711035826 A CN201711035826 A CN 201711035826A CN 107658123 B CN107658123 B CN 107658123B
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- Prior art keywords
- high frequency
- bending
- cylinder
- frequency transformer
- support plates
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/004—Bending wire other than coiling; Straightening wire by means of press-type tooling
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F19/00—Fixed transformers or mutual inductances of the signal type
- H01F19/04—Transformers or mutual inductances suitable for handling frequencies considerably beyond the audio range
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Housings And Mounting Of Transformers (AREA)
Abstract
The present invention relates to transformer manufacture fields, and in particular to the processing technology of high frequency transformer, step 1: preparing a kind of small-sized high frequency transformer process equipment；Step 2: bending prepares；Step 3: bending processing；Step 4: pickup；Step 5: adjusting angle；Step 6: repeating to process.When using the technical program, bending processing can be carried out to multiple pins simultaneously, while different bending angles can be processed.
Description
Technical field
The present invention relates to transformer manufacture fields, and in particular to the processing technology of high frequency transformer.
Background technique
Small-sized high frequency transformer is the device for changing alternating voltage using the principle of electromagnetic induction, mainly includes multiple
Winding and the cabinet for accommodating winding and its internal structure, small-sized high frequency transformer are widely used in local lighting, skyscraper, airport
With the places such as harbour.The pin that all can there is the pin of a high voltage to be attached directly to miniature transformer on general switch chip
On, in order to facilitate the installation of with facilitate connection, adding man-hour requirement to carry out bending processing to the pin of small-sized high frequency transformer.Tradition
Processing method be it is artificial carry out bending, but large labor intensity, efficiency is too low, and now commonly used bending machine is to small-sized high frequency
Transformer carries out bending, although machine bending improves efficiency, but bending machine can only pin to small-sized high frequency transformer into
The bending of row fixed angle, when needing to process different bending angles, it is necessary to use different machines, this is undoubtedly increased into
This；Bending machine present simultaneously cannot carry out bending processing simultaneously to the small-sized high frequency transformer with multiple pins, certain
The efficiency of processing is also limited in degree.
Summary of the invention
Different bending angles can be processed the purpose of the present invention is to provide one kind and can while multiple pins be added
The processing technology of the small-sized high frequency transformer of work.
In order to achieve the above objectives, the technical solution of the present invention is to provide the processing technologys of high frequency transformer, including walk as follows
It is rapid:
Step 1: preparing a kind of small-sized high frequency transformer process equipment, including pedestal, bracket, fixed mechanism, supporting mechanism
And bending mechanism, fixed mechanism include No.1 cylinder and several fixed links, No.1 cylinder is fixed on bracket, every fixed link with
No.1 cylinder output shaft is fixedly connected；Supporting mechanism includes No. two cylinders, cylinder and several support units, and No. two cylinders are fixed on
No. two cylinder output shaft free ends are fixed in No.1 cylinder output shaft free end, cylinder upper end；Each support unit includes No.1
Support plate, No. two support plates and No. three support plates, No.1 support plate one end are slidably connected to column side wall, and No.1 support plate is another
End is connect with No. two support plate threaded upper ends, and No. two support plate lower ends are connect with No. three support plate threaded upper ends, No. three support plates
The gap passed through for pin is formed between cylinder；Bending mechanism includes several bending units, and each bending unit includes adjusting
Bar and bending plate, bending plate lower end are articulated with column side wall, and bending plate upper end and adjusting rod one end are hinged, the adjusting rod other end with
Fixed link is hinged；
Step 2: small-sized high frequency transformer being placed on pedestal, No.1 cylinder, fixed link, cylinder and No. three supports are started
Plate moves under the action of No.1 cylinder, and during cylinder and No. three support plates movements, pin enters cylinder and No. three supports
Gap between plate, and contacted with No. three support plates and bending plate, after a period of time, fixed link is contacted with small-sized high frequency transformer
Small-sized high frequency transformer is pushed against afterwards；
Step 3: No. two cylinders of starting, cylinder continue to move under the action of No. two cylinders, drawing of the bending plate in adjusting rod
The lower rotation of power effect, deformation occurs under the action of bending plate for pin, and during cylinder continues to move to, bending plate is at No. two
The bending to pin is completed under the cooperation of support plate to handle；
Step 4: simultaneously closing off No.1 and No. two cylinders, pin moves under the action of No. two support plates, to drive small
Type high frequency transformer is mobile, and bending plate opposite direction under the action of adjusting rod rotates, and it is certain manually to rotate small-sized high frequency transformer
Small-sized high frequency transformer is removed after angle；
Step 5: when processing the pin of different bending angles, releasing No. two support plates and No.1 support plate, No. three support plates
Fixed relationship, the tilt angle of No. two support plates, while the position of mobile No.1 support plate are then adjusted, again by No. two branch
The both ends of fagging are fixed with No.1 support plate, No. three support plates respectively；
Step 6: repeating step 2-5, complete the different angle bending to small-sized high frequency transformer pin and handle.
This programme have the technical effect that by No.1 cylinder and fixed mechanism cooperation, can to small-sized high frequency transformer into
Row is fixed, while under the cooperation of supporting mechanism and bending mechanism, and multiple pins can be carried out with bending processing, then single with support
Member is used cooperatively, and is adapted to the processing of different bending angles；In addition the processing technology simply improves processing efficiency again, simultaneously
Also a save cost.
Further, small-sized high frequency transformer process equipment described in step 1 further include spring and push against bar, fixed link and
Bar is pushed against to connect by spring.This programme has the technical effect that during small-sized high frequency transformer is mobile, prevent pin with
Bending plate is adjacent to, and pin can be made to separate with bending plate by the elastic force of spring, more convenient small-sized high frequency transformer of taking.
Further, small-sized high frequency transformer process equipment described in step 1 further includes the casing that cross section is in U-typed,
Lower end is threadedly coupled with bar is pushed against, and spring is located in casing.This programme has the technical effect that on the one hand casing can increase
With the contact area of small-sized high frequency transformer, improves and compress effect；On the other hand casing can limit spring, prevent bullet
Spring position during compression shifts and influences its elastic force.
Further, pedestal described in step 1 is equipped with locating piece.Having the technical effect that for this programme can be to small-sized height
Frequency power transformer is positioned, to ensure position precision when placing small-sized high frequency transformer every time.
Further, the cross section of bending plate described in step 1 is in a rectangular trapezoid, and the bevel edge of right-angled trapezium is close to third branch
Fagging.The having the technical effect that of this programme cannot achieve the smooth bending of pin after avoiding bending plate lower end and pin upper end from pushing against.
When by adopting the above technical scheme, bending processing can be carried out to multiple pins simultaneously, while difference can be processed
Bending angle.
Detailed description of the invention
Fig. 1 is a schematic diagram of the invention；
Fig. 2 is another schematic diagram of the invention.
Specific embodiment
Below by the further details of explanation of specific embodiment:
Appended drawing reference in Figure of description includes: pedestal 1, locating piece 2, small-sized high frequency transformer 3, pin 4, No.1 gas
Cylinder 5, spring 7, pushes against bar 8,9, No. two cylinders 10 of casing, cylinder 11, No.1 support plate 12, two supports at L shape fixed link 6
Plate 13, No. three support plates 14, adjusting rod 15, bending plates 16.
High frequency transformer processing technology specifically comprises the following steps:
Step 1: preparing a kind of small-sized high frequency transformer process equipment as shown in Figure 1, 2, including pedestal 1, bracket, fixation
Mechanism, supporting mechanism and bending mechanism.Locating piece 2 is fixed at left and right sides of pedestal 1, small-sized high frequency transformer 3 is placed and pedestal 1
On；Its middle-size and small-size high frequency transformer 3 is equipped with four pins 4 all around.Fixed mechanism includes No.1 cylinder 5 and difference position
In four L shape fixed links 6 all around, No.1 cylinder 5 is fixed on bracket, every 6 upper end of L shape fixed link and No.1
5 output shaft of cylinder is fixedly connected, and 6 lower end of L shape fixed link is fixed with spring 7, and 7 lower end of spring, which is fixed with, pushes against bar 8, pushes against bar
The casing 9 of a lower end closure is threaded on 8.
Supporting mechanism includes No. two cylinders 10, cylinder 11 and four support units all around, and No. two cylinders 10 are fixed
In 5 output shaft lower end of No.1 cylinder, 10 output shaft lower end of No. two cylinders is fixed in 11 upper end of cylinder.Each support unit includes one
Number 12, No. two support plates 13 of support plate and No. three support plates 14,12 one end of No.1 support plate are slidably connected to 11 side wall of cylinder, and one
Number 12 other end of support plate is bolted with No. two 13 upper ends of support plate, No. two 13 lower ends of support plate and No. three support plates 14
Upper end is also by being bolted, wherein forming the gap passed through for pin 4 between No. three support plates 14 and cylinder 11.
Bending mechanism includes all around four bending units, and each bending unit includes adjusting rod 15 and bending plate 16,
The cross section of bending plate 16 is in a rectangular trapezoid, and the bevel edge of right-angled trapezium is located at lower end, and 16 lower end of bending plate is articulated with 11 side of cylinder
Wall, 16 upper end of bending plate and 15 one end of adjusting rod are hinged, and 15 other end of adjusting rod and fixed link 6 are hinged.
Step 2: starting No.1 cylinder 5, fixed link 6, cylinder 11 and No. three support plates 14 under the action of No.1 cylinder 5 to
During lower movement, cylinder 11 and No. three movements of support plates 14, between pin 4 enters between cylinder 11 and No. three support plates 14
Gap, and contacted with No. three support plates 14 and bending plate 16, after a period of time, after 9 lower end of casing is contacted with small-sized high frequency transformer 3
Small-sized high frequency transformer 3 is pushed against；
Step 3: No. two cylinders 10 of starting, cylinder 11 continue to move down under the action of No. two cylinder 10, bending plate 16
It is rotated under the pulling force effect of adjusting rod 15, deformation occurs under the action of bending plate 16 for pin 4, continues to move in cylinder 11
In the process, bending plate 16 completes the processing of the bending to pin 4 under the cooperation of No. two support plates 13；
Step 4: No.1 and No. two cylinders 10 are simultaneously closed off, pin 4 moves up under the action of No. two support plate 13, from
And small-sized high frequency transformer 3 is driven to move up, opposite direction under the action of adjusting rod 15 of bending plate 16 rotates, and manually rotates small
Small-sized high frequency transformer 3 is removed after 3 certain angle of type high frequency transformer；
Step 5: when processing the pin 4 of different bending angles, loosening No. two support plates 13 and 12, No. three branch of No.1 support plate
Then the bolt that fagging 14 connects adjusts the tilt angle of No. two support plates 13, while the position of mobile No.1 support plate 12, then
It is secondary by bolt that the both ends of No. two support plates 13 are fixed with 12, No. three support plates 14 of No.1 support plate respectively；
Step 6: repeating step 2-5, complete the different angle bending to small-sized 3 pin 4 of high frequency transformer and handle.
What has been described above is only a preferred embodiment of the present invention, it is noted that for those skilled in the art,
Without departing from the inventive concept of the premise, several modifications and improvements can also be made, these also should be considered as guarantor of the invention
Range is protected, these all will not influence the effect and patent practicability that the present invention is implemented.The present invention omits the technology of description, shape
Shape, construction portion are well-known technique.
Claims (5)
1. the processing technology of high frequency transformer, which comprises the steps of:
Step 1: preparing a kind of small-sized high frequency transformer process equipment, including pedestal, bracket, fixed mechanism, supporting mechanism and folding
Bender structure, fixed mechanism include No.1 cylinder and several fixed links, and No.1 cylinder is fixed on bracket, every fixed link and No.1
Cylinder output shaft is fixedly connected；Supporting mechanism includes No. two cylinders, cylinder and several support units, and No. two cylinders are fixed on No.1
No. two cylinder output shaft free ends are fixed in cylinder output shaft free end, cylinder upper end；Each support unit includes No.1 support
Plate, No. two support plates and No. three support plates, No.1 support plate one end are slidably connected to column side wall, the No.1 support plate other end with
No. two support plate threaded upper ends connections, No. two support plate lower ends are connect with No. three support plate threaded upper ends, No. three support plates and column
The gap passed through for pin is formed between body；Bending mechanism includes several bending units, each bending unit include adjusting rod with
Bending plate, bending plate lower end are articulated with column side wall, and bending plate upper end and adjusting rod one end are hinged, the adjusting rod other end and fixation
Bar is hinged；
Step 2: small-sized high frequency transformer being placed on pedestal, starts No.1 cylinder, fixed link, cylinder and No. three support plates exist
Moved under the action of No.1 cylinder, cylinder and No. three support plates it is mobile during, pin enter cylinder and No. three support plates it
Between gap, and contacted with No. three support plates and bending plate, after a period of time, fixed link will after contacting with small-sized high frequency transformer
Small-sized high frequency transformer pushes against；
Step 3: No. two cylinders of starting, cylinder continue to move under the action of No. two cylinders, and bending plate is made in the pulling force of adjusting rod
With lower rotation, deformation occurs under the action of bending plate for pin, and during cylinder continues to move to, bending plate is supported at No. two
The bending to pin is completed under the cooperation of plate to handle；
Step 4: simultaneously closing off No.1 and No. two cylinders, pin moves under the action of No. two support plates, to drive small-sized height
Frequency power transformer is mobile, and bending plate opposite direction under the action of adjusting rod rotates, and manually rotates small-sized high frequency transformer certain angle
Small-sized high frequency transformer is removed afterwards；
Step 5: when processing the pin of different bending angles, releasing No. two support plates and No.1 support plate, No. three support plates are consolidated
Determine relationship, the tilt angle of No. two support plates, while the position of mobile No.1 support plate is then adjusted, again by No. two support plates
Both ends fixed respectively with No.1 support plate, No. three support plates；
Step 6: repeating step 2-5, complete the different angle bending to small-sized high frequency transformer pin and handle.
2. the processing technology of high frequency transformer according to claim 1, it is characterised in that: small-sized high frequency described in step 1
Transformer process equipment further includes spring and pushes against bar, and fixed link is connected with abutting bar by spring.
3. the processing technology of high frequency transformer according to claim 2, it is characterised in that: small-sized high frequency described in step 1
Transformer process equipment further includes the casing that cross section is in U-typed, and lower end is threadedly coupled with bar is pushed against, and spring is located at casing
It is interior.
4. the processing technology of high frequency transformer according to claim 3, it is characterised in that: set on pedestal described in step 1
There is locating piece.
5. the processing technology of high frequency transformer according to claim 4, it is characterised in that: bending plate described in step 1
Cross section is in a rectangular trapezoid, and the bevel edge of right-angled trapezium is close to No. three support plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711035826.1A CN107658123B (en) | 2017-10-30 | 2017-10-30 | The processing technology of high frequency transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711035826.1A CN107658123B (en) | 2017-10-30 | 2017-10-30 | The processing technology of high frequency transformer |
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| Publication Number | Publication Date |
|---|---|
| CN107658123A CN107658123A (en) | 2018-02-02 |
| CN107658123B true CN107658123B (en) | 2019-08-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711035826.1A Active CN107658123B (en) | 2017-10-30 | 2017-10-30 | The processing technology of high frequency transformer |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200969326Y (en) * | 2006-03-21 | 2007-10-31 | 盐城市电子设备厂 | Terminal angle shaping mill |
| CN101447333A (en) * | 2008-09-17 | 2009-06-03 | 杭州奥士玛数控设备有限公司 | Mechanism for bending metal wire |
| CN204159784U (en) * | 2014-10-09 | 2015-02-18 | 湖州凯合电机有限公司 | A kind of enamel-covered wire apparatus for bending |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103117648A (en) * | 2013-03-06 | 2013-05-22 | 南安市柳城高捷图文设计工作室 | Double-channel high-frequency power supply absorbing network |
| CN203135708U (en) * | 2013-03-06 | 2013-08-14 | 南安市柳城高捷图文设计工作室 | Double-channel high-frequency power absorbing network |
-
2017
- 2017-10-30 CN CN201711035826.1A patent/CN107658123B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200969326Y (en) * | 2006-03-21 | 2007-10-31 | 盐城市电子设备厂 | Terminal angle shaping mill |
| CN101447333A (en) * | 2008-09-17 | 2009-06-03 | 杭州奥士玛数控设备有限公司 | Mechanism for bending metal wire |
| CN204159784U (en) * | 2014-10-09 | 2015-02-18 | 湖州凯合电机有限公司 | A kind of enamel-covered wire apparatus for bending |
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| Publication number | Publication date |
|---|---|
| CN107658123A (en) | 2018-02-02 |
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Effective date of registration: 20200731 Address after: 233000 No.88, Changzheng South Road, Bengbu City, Anhui Province Patentee after: DOUBLECIRCLE INDUCTOR Co.,Ltd. OF BENGBU Address before: 564307 Guizhou city in Zunyi Province, Wuchuan yilao and Miao Autonomous County Town Street Patentee before: GUIZHOU JINLIN ELECTRONIC TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20220225 Address after: No. 88, South Road, Changzheng, Anhui high tech Zone, Bengbu, Anhui Patentee after: ANHUI CHANGSHENG ELECTRONICS CO.,LTD. Address before: 233000, No. 88, Changzheng South Road, Bengbu City, Anhui Province Patentee before: DOUBLECIRCLE INDUCTOR CO.,LTD. OF BENGBU |
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