CN208337359U - A kind of electrical-coil coiling device - Google Patents
A kind of electrical-coil coiling device Download PDFInfo
- Publication number
- CN208337359U CN208337359U CN201821157544.9U CN201821157544U CN208337359U CN 208337359 U CN208337359 U CN 208337359U CN 201821157544 U CN201821157544 U CN 201821157544U CN 208337359 U CN208337359 U CN 208337359U
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- coiling
- rotating disc
- bolts
- winding
- block
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Abstract
The utility model discloses a kind of electrical-coil coiling devices, it includes winding former and line mould driving device, the winding former includes rotating disc, two coiling bolts and at least two coiling blocks, on the output shaft of the fixed online mould driving device of the rotating disc, the centre bore two sides of rotating disc are provided with symmetrical radial long hole, two coiling bolts are located in two long holes and vertical with the disk of rotating disc, the coiling block is symmetrically through on two coiling bolts, the two sides of each coiling block are equipped with side baffle, winding slot is formed between the side baffle of same coiling block two sides, coiling block and side baffle are fixed on rotating disc by coiling screw bolt and nut.The utility model is using the split type winding former being driven by motor, the winding of different size is adapted to by adjusting the distance between two coiling bolts and replacement coiling block, it does not need to remake winding former when repairing different motors, the maintenance efficiency of motor is not only effectively increased, but also the maintenance cost of motor can be reduced.
Description
Technical field
The utility model relates to one kind used in the motor repair process, be used for the dress of coiling electrical-coil (winding)
It sets, belongs to technical field of motors.
Background technique
Motor winding is the main reason for causing motor damage, must be by once machine winding breaks down
Suitable winding tool coiling again.Existing winding method is typically all that manual method is used to twine insulated conductor (enameled wire)
It is wound on special winding former.Since motor type is various, and when motor model difference, the diameter and perimeter of winding are not yet
Together, therefore electrical machmary maintenance personnel repair motor every time and require to make or replace winding former, not only increase electrical machmary maintenance cost,
And reduce electrical machmary maintenance efficiency.
In addition, existing winding tool can only manually remove memory circle number, be easy to appear meter generally all without counting device
Mistake is miscounted, not can guarantee winding mass.
Utility model content
The purpose of this utility model is that aiming at the disadvantages of the prior art, a kind of electrical-coil coiling device is provided, to mention
High electrical machmary maintenance efficiency reduces electrical machmary maintenance cost.
To achieve the above objectives, the present invention adopts the following technical solutions:
A kind of electrical-coil coiling device, includes winding former and line mould driving device in composition, and the winding former includes turning
Moving plate, two coiling bolts and at least two coiling blocks, the rotating disc pass through the fixed online mould driving device of its centre bore
On output shaft, the centre bore two sides of rotating disc are provided with symmetrical radial long hole, two coiling bolts are located at rotating disc
Two long holes in and it is vertical with the disk of rotating disc, the coiling block is symmetrically through on two coiling bolts, each coiling block
Two sides be equipped with side baffle, formed between the side baffle of same coiling block two sides winding slot, coiling block and side baffle by around
Line screw bolt and nut is fixed on rotating disc.
Above-mentioned electrical-coil coiling device, the winding former is equipped with around chunking synchronizing controls, described same around chunking
Step engagement positions include gear and the two sides for being symmetricly set on gear and two rack gears engaged with gear, the gear and rotation
Disk rotates coaxially connection, two rack gears be parallel to the line of centres of two long holes on rotating disc and respectively with two coiling bolts
Connection.
Above-mentioned electrical-coil coiling device, the line mould driving device include motor, retarder, main pulley, from belt
Wheel and transmission shaft, the motor and retarder are fixed, and the input shaft of retarder is connected to motor by shaft coupling on the table,
Main pulley is fixed on output shaft, the transmission shaft is installed on the workbench by bearing, one end of transmission shaft and winding former
Rotating disc is coaxially connected, and the slave pulley is fixed on transmission shaft and is connect by belt with main pulley.
Above-mentioned electrical-coil coiling device further includes reversible electron counter in composition, the reversible electron counter peace
On transmission shaft, the signal output end of reversible electron counter connects electric machine controller.
Above-mentioned electrical-coil coiling device, the rotating disc is equipped with the radial groove to match with side baffle, adjacent
Cooperated between coiling block and side baffle by positioning bar and groove.
The utility model is using the split type winding former being driven by motor, by adjusting the distance between two coiling bolts
The winding former can be made to adapt to the winding of different size with replacement coiling block, not need to remake coiling when repairing different motors
Mould not only effectively increases the maintenance efficiency of motor, but also can reduce the maintenance cost of motor.
Coiling mould eccentric can be prevented around chunking synchronizing controls, promotes coiling quality.Reversible electron counter can be certainly
Dynamic to count to coil turn, when coil turn reaches setting value, line mould driving device is automatically stopped operating, is not in
Miscount, to ensure that winding mass.
Detailed description of the invention
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of winding former；
Fig. 3 is the left view of Fig. 2；
Fig. 4 is the right view of Fig. 2；
Fig. 5 is the structural schematic diagram of rotating disc；
Fig. 6 is the left view of Fig. 5；
Fig. 7 is the right view of Fig. 5.
Each label in figure are as follows: 1, motor, 2, shaft coupling, 3, retarder, 4, main pulley, 5, belt, 6, reversible electron meter
Number device, 7, bearing, 8, transmission shaft, 9, slave pulley, 10, workbench, 11, winding former, 12, coiling bolt, 13, coiling block, 14,
Side baffle, 15, rotating disc, 16, sliding rail, 17, rack gear, 18, gear, 19, long hole, 20, sliding slot, 21, positioning bar, 22, winding slot.
Specific embodiment
The utility model provides a kind of device that machine winding coiling quality and efficiency can be improved.The present apparatus is not for
There are problems that the difference in specification with machine winding, this has carried out special design, versatile, the wide adaptation range of device.
Referring to FIG. 1 to FIG. 7, the utility model includes winding former 11, around chunking synchronizing controls, reversible electron counter
6 and line mould driving device, wherein winding former 11 includes 15, two coiling bolts 12 of rotating disc, multiple coiling blocks 13 and multiple sides
Baffle 14, includes 18, two sliding rails 16 of gear and two rack gears 17 around chunking synchronizing controls, and line mould driving device includes peace
Motor 1, shaft coupling 2, retarder 3, main pulley 4, belt 5, bearing 7, transmission shaft 8 and slave pulley on workbench 10
9。
In winding former 11, winding slot 22 is the position of housing insulation conducting wire (i.e. enameled wire), in symmetric position
The thickness (size along 12 length direction of coiling bolt is thickness) and spacing of two coiling blocks 13 are determined to coiling
Size, therefore when coiling, it first has between two coiling bolts 12 in the big minor adjustment winding former 11 according to coil
Distance, the suitable coiling block 13 of simultaneous selection thickness.Then starting motor 1(motor 1 is alternating current generator), motor 1 passes through shaft coupling
Torque is passed to retarder 3 by device 2, and retarder 3 drives main pulley 4 to rotate, and main pulley 4 drives slave pulley 9 by belt 5
It is rotated with transmission shaft 8, transmission shaft 8 drives winding former 11 to rotate, by insulated conductor uniformly around in winding slot 22.In coiling
Cheng Zhong, reversible electron counter 6 count coil turn, and when reaching the number of turns of setting, reversible electron counter 6 is to electricity
Machine controller issues stopping signal, and motor shuts down, and completes the coiling of coil.
In fig. 1 and 2, three different winding slots 22 are provided with along 12 length direction of coiling bolt, it can be with coiling three
The coil of kind different size, coiling block 13 can also be replaced as needed.Coiling block 13 and side baffle 14 are to pass through coiling
Bolt 12 is fixed on rotating disc 15, and each coiling block 13 and side baffle 14 revolve during coiling in order to prevent
Turn or misplace, is positioned between adjacent coiling block 13 and side baffle 14 by positioning bar 21 and groove, and in rotating disc 15
The radial groove 20 that upper setting matches with side baffle 14, ensures that the production precision of coil in this way.
There is relatively large deviation at a distance from 15 centre bore of rotating disc in two coiling bolts 12 in order to prevent, cause winding former inclined
The heart influences coiling quality, and the present apparatus is provided with around chunking synchronizing controls, which ensures two using gear and rack teeth mechanism
Coiling bolt 12 moves backward, and amount of movement is always consistent, effectively prevents the generation of eccentric phenomena.The gear of the device
It can be connected, can also be slidably connected by bearing between 18 and rotating disc 15；Two rack gears 17 pass through two sliding rails 16 respectively
It is slidably connected with rotating disc 15, one end of each rack gear 17 is connect by connection sheet with a coiling bolt 12, when adjusting one
Coiling bolt 12 to rotating disc 15 centre bore apart from when, which drives rack gear connected to it to move together, another tooth
Item then drives another coiling bolt 12 to move backward, and two coiling bolts 12 is made to remain identical with 15 centre bore of rotating disc
Distance fastens two coiling bolts 12 after mixing up, complete two synchronous adjustments around chunking.
The characteristics of the utility model:
1, structure is simple, versatile, coiling block can according to motor type design at different thickness, can satisfy
The maintenance needs of Multiple Type motor reduce electrical machmary maintenance cost；
2, winding former is easy to position and adjust；
3, compact-sized, high mechanical strength, long service life；
4, design has counting device, and the accuracy of the number of turns is promoted, and ensure that coiling quality；
5, coiling block and side baffle use designed arc-shaped appearance, can avoid enameled wire and bending occurs；
6, eccentricity issues existing for traditional winding method are eliminated, coiling quality is improved.
Claims (5)
1. a kind of electrical-coil coiling device, which is characterized in that described including winding former (11) and line mould driving device in composition
Winding former (11) includes rotating disc (15), two coiling bolts (12) and at least two coiling blocks (13), the rotating disc (15)
On output shaft by the fixed online mould driving device of its centre bore, it is provided with symmetrically in the centre bore two sides of rotating disc (15)
Radial long hole (19), two coiling bolts (12) be located in two long holes (19) of rotating disc (15) and with rotating disc (15)
Disk it is vertical, the coiling block (13) is symmetrically through on two coiling bolts (12), and the two sides of each coiling block (13) are all provided with
Have side baffle (14), forms winding slot (22) between the side baffle (14) of same coiling block (13) two sides, coiling block (13) and side
Baffle (14) is fixed on rotating disc (15) by coiling bolt (12) and nut.
2. electrical-coil coiling device according to claim 1, which is characterized in that the winding former (11) is equipped with winding
Block synchronizing controls, it is described around chunking synchronizing controls include gear (18) and the two sides for being symmetricly set on gear (18) and
Two rack gears (17) engaged with gear (18), the gear (18) rotates coaxially with rotating disc (15) to be connect, two rack gears
(17) line of centres for two long holes (19) being parallel on rotating disc (15) is simultaneously connect with two coiling bolts (12) respectively.
3. electrical-coil coiling device according to claim 1 or 2, which is characterized in that the line mould driving device includes
Motor (1), retarder (3), main pulley (4), slave pulley (9) and transmission shaft (8), the motor (1) and retarder (3) are solid
It is scheduled on workbench (10), the input shaft of retarder (3) is connect by shaft coupling (2) with motor (1), and main skin is fixed on output shaft
Belt wheel (4), the transmission shaft (8) are mounted on workbench (10) by bearing (7), one end of transmission shaft (8) and winding former
(11) rotating disc (15) is coaxially connected, and the slave pulley (9) is fixed on transmission shaft (8) and by belt (5) and main skin
Belt wheel (4) connection.
4. electrical-coil coiling device according to claim 3, which is characterized in that further include that reversible electron counts in composition
Device (6), the reversible electron counter (6) are mounted on transmission shaft (8), and the signal output end of reversible electron counter (6) connects
Electric machine controller.
5. electrical-coil coiling device according to claim 4, which is characterized in that the rotating disc (15) is equipped with and side
The radial groove (20) that baffle (14) matches, between adjacent coiling block (13) and side baffle (14) by positioning bar (21) and
Groove cooperation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821157544.9U CN208337359U (en) | 2018-07-20 | 2018-07-20 | A kind of electrical-coil coiling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821157544.9U CN208337359U (en) | 2018-07-20 | 2018-07-20 | A kind of electrical-coil coiling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208337359U true CN208337359U (en) | 2019-01-04 |
Family
ID=64784208
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821157544.9U Active CN208337359U (en) | 2018-07-20 | 2018-07-20 | A kind of electrical-coil coiling device |
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| Country | Link |
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| CN (1) | CN208337359U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110071611A (en) * | 2019-04-26 | 2019-07-30 | 中国科学院长春光学精密机械与物理研究所 | A kind of servo-controlled motor coil winding apparatus |
| CN110492705A (en) * | 2019-08-22 | 2019-11-22 | 常州工学院 | A kind of winding mechanism based on sheave and right-angled intersection mobile platform |
| CN112610747A (en) * | 2020-12-22 | 2021-04-06 | 惠州联合阀控液压技术有限公司 | Control device of multi-way valve |
-
2018
- 2018-07-20 CN CN201821157544.9U patent/CN208337359U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110071611A (en) * | 2019-04-26 | 2019-07-30 | 中国科学院长春光学精密机械与物理研究所 | A kind of servo-controlled motor coil winding apparatus |
| CN110492705A (en) * | 2019-08-22 | 2019-11-22 | 常州工学院 | A kind of winding mechanism based on sheave and right-angled intersection mobile platform |
| CN110492705B (en) * | 2019-08-22 | 2021-06-22 | 常州工学院 | Winding mechanism based on grooved wheel and cross mobile platform |
| CN112610747A (en) * | 2020-12-22 | 2021-04-06 | 惠州联合阀控液压技术有限公司 | Control device of multi-way valve |
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