CN204151692U - A kind of modular assembly formula connection system for guide rail - Google Patents
A kind of modular assembly formula connection system for guide rail Download PDFInfo
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Abstract
本实用新型公开了一种模块化装配式脚手架系统,属于桥梁基础施工领域,由若干块脚手架模块可拆卸拼接组成,且至少一块脚手架模块内设有阶梯,所述脚手架模块整体呈长方体结构,包括其上下表面由型钢连接固定而围成的矩形框,其侧面连接固定上下矩形框的若干立杆,以及其前后侧面与所述立杆通过扣件十字交叉连接的若干大横杆,且其前后侧面所述大横杆和立杆对应连接点之间还通过扣件连接有小横杆。本实用新型使脚手架能在规模化施工的墩柱中快速拼装接高,且适应各种墩柱脚手架施工,通用性高,构件不易丢失、减少人力和器具成本,只需简单拼装即可,周转率高,降低工人高空作业风险。
The utility model discloses a modular assembly type scaffolding system, which belongs to the field of bridge foundation construction, and is composed of several scaffolding modules detachable splicing, and at least one scaffolding module is provided with a ladder, and the scaffolding module as a whole has a cuboid structure, including Its upper and lower surfaces are connected and fixed by section steel to form a rectangular frame, its sides are connected to several uprights that fix the upper and lower rectangular frames, and its front and rear sides are cross-connected with the uprights through fasteners. A small horizontal bar is also connected between the large horizontal bar and the corresponding connection point of the vertical bar through a fastener. The utility model enables the scaffold to be quickly assembled and raised in the pier column of large-scale construction, and is suitable for the construction of various pier column scaffolds, has high versatility, the components are not easy to lose, and the cost of manpower and equipment is reduced. High efficiency, reducing the risk of workers working at heights.
Description
技术领域technical field
本实用新型属于桥梁基础施工领域,尤其涉及适用于桥梁墩柱脚手架施工时,一次成型、快速搭拆并可周转使用的脚手架系统。The utility model belongs to the field of bridge foundation construction, and in particular relates to a scaffolding system suitable for the construction of bridge pier column scaffolding, which can be formed at one time, quickly assembled and disassembled, and can be used repeatedly.
背景技术Background technique
1)传统墩柱脚手架:1) Traditional pier scaffolding:
脚手架作为桥梁结构基础施工特别是墩柱施工时的一种重要作业平台和上下通道,且越来越多的被广泛使用,但随着桥梁施工向着规模化、标准化等方向的推进,目前脚手架施工有一定的局限性。目前墩身脚手架施工有两种,一种就是传统的钢管扣件式脚手架,根据墩柱的结构尺寸及脚手架搭设规范要求,将脚手架搭设位置基础处理牢固,并在地基弹线,将钢管下好料,依次安放立杆、扫地杆、横杆,并用扣件将立杆与扫地杆扣紧,再安放大横杆、小横杆并分别与立杆、大横杆用扣件扣紧,然后再加设临时斜撑杆、附着杆和剪刀撑等,最后铺设脚手板,绑扎防护及档脚板、立挂安全网,依次类推,将脚手架逐步接高;另一种采用工厂化加工好的可拼装式脚手架(腕扣式或门式脚手架),将各单元构件运至现场,按照安装流程图进行匹配安装。Scaffolding is an important working platform and upper and lower passages for bridge structure foundation construction, especially pier column construction, and more and more are widely used. However, with the advancement of bridge construction towards scale and standardization, the current scaffolding construction There are certain limitations. At present, there are two types of pier body scaffolding construction, one is the traditional steel pipe fastener type scaffolding, according to the structural size of the pier column and the requirements of the scaffolding erection specification, the foundation of the scaffolding position is firmly treated, and the steel pipe is lowered by elastic wires on the foundation Place the vertical pole, sweeping pole, and horizontal pole in sequence, and fasten the vertical pole and the sweeping pole with fasteners, then install the large horizontal pole and small horizontal pole and fasten them with the vertical pole and large horizontal pole with fasteners respectively, and then Add temporary diagonal braces, attachment rods and scissors braces, etc., and finally lay scaffolding boards, bind protection and guard boards, hang safety nets, and so on, and gradually increase the scaffolding; Assembled scaffolding (wrist buckle or portal scaffolding), each unit component is transported to the site, and matched and installed according to the installation flow chart.
2)传统结构的局限性:2) Limitations of the traditional structure:
第一种钢管扣件式脚手架尺寸可根据墩柱的形式自行设计,通用性好,但作为墩柱规模化施工需每施工一个混凝土结构物就要安装和拆卸一次,构件(特别是扣件、脚手板和安全网等)材料损耗较大且回收利用率小,人力和器具费用高,且安装速度受限、工效低,工人高空作业风险高。第二种可拼装式脚手架(腕扣式或门式脚手架),在工厂化加工成脚手架片状单元件,现场可快速匹配安装,高功效、维修少、但尺寸和通用性较差,不能根据任何形式的墩身尺寸而发生变化,且一次投入较大(购买或租赁均高于第一种脚手架),如作为墩柱规模化施工代价太大,同样需要每施工一个混凝土结构物就要安装和拆卸一次。The size of the first type of steel pipe fastener scaffold can be designed according to the form of the pier column, which has good versatility, but as a large-scale construction of pier columns, it needs to be installed and disassembled every time a concrete structure is constructed. Scaffolding boards and safety nets, etc.) have large material losses and low recycling rates, high manpower and equipment costs, and limited installation speed, low work efficiency, and high risks for workers working at heights. The second type of scaffolding that can be assembled (wrist buckle or portal scaffolding) is factory-processed into scaffolding sheet-like units, which can be quickly matched and installed on site. It has high efficiency and less maintenance, but its size and versatility are poor. The size of any form of pier body changes, and the one-time investment is relatively large (purchase or lease is higher than the first type of scaffolding). If the large-scale construction of pier columns is too expensive, it also needs to be installed every time a concrete structure is constructed. and disassembled once.
实用新型内容Utility model content
本实用新型的目的在于:提出一种模块化装配式脚手架系统,使脚手架能在规模化施工的墩柱中快速拼装接高,且适应各种墩柱脚手架施工,通用性高,构件不易丢失、减少人力和器具成本,只需简单拼装即可,周转率高,降低工人高空作业风险。The purpose of this utility model is: to propose a modular assembly type scaffolding system, so that the scaffold can be quickly assembled and connected in the pier column of large-scale construction, and is suitable for the construction of various pier column scaffolding, with high versatility, and the components are not easy to lose. Reduce labor and equipment costs, only need simple assembly, high turnover rate, and reduce the risk of workers working at heights.
本实用新型的目的通过下述技术方案来实现:The purpose of this utility model is achieved through the following technical solutions:
一种模块化装配式脚手架系统,由若干块脚手架模块可拆卸拼接组成,且至少一块脚手架模块内设有阶梯,上下脚手架模块之间,左右相邻脚手架模块之间均通过脚手管和扣件可拆卸连接,所述脚手架模块整体呈长方体结构,包括其上下表面由型钢连接固定而围成的矩形框,其侧面连接固定上下矩形框的若干立杆,以及其前后侧面与所述立杆通过扣件十字交叉连接的若干大横杆,且其前后侧面所述大横杆和立杆对应连接点之间还通过扣件连接有小横杆,同高度的大小横杆之间构成平台,若干平台上铺设有脚手板。A modular assembly scaffolding system, consisting of several scaffolding modules that can be disassembled and spliced together, and at least one scaffolding module is provided with a ladder, between the upper and lower scaffolding modules, and between the left and right adjacent scaffolding modules, through scaffolding pipes and fasteners The scaffolding module is detachably connected, and the scaffolding module has a rectangular parallelepiped structure as a whole, including a rectangular frame whose upper and lower surfaces are connected and fixed by section steel, a number of uprights that fix the upper and lower rectangular frames on its sides, and its front and rear sides pass through the uprights. A number of large crossbars connected by cross-connected fasteners, and small crossbars are connected between the corresponding connection points of the large crossbars and vertical bars on the front and rear sides through fasteners, and a platform is formed between large and small crossbars of the same height. Scaffolding is laid on the platform.
作为选择,所述脚手架模块拼接组成矩形框。Alternatively, the scaffolding modules are spliced to form a rectangular frame.
作为选择,所述脚手架模块的前后侧面还设有剪刀撑。As an option, scissor braces are also provided on the front and rear sides of the scaffolding module.
前述本实用新型主方案及其各进一步选择方案可以自由组合以形成多个方案,均为本实用新型可采用并要求保护的方案:如本实用新型,各选择即可和其他选择任意组合,本领域技术人员在了解本发明方案后根据现有技术和公知常识可明了有多种组合,均为本实用新型所要保护的技术方案,在此不做穷举。The foregoing main scheme of the utility model and its further selection schemes can be freely combined to form multiple schemes, which are all schemes that can be adopted and claimed in the utility model: as in the utility model, each selection can be combined with other selections arbitrarily, and the present invention After understanding the solution of the present invention, those skilled in the art can understand that there are many combinations according to the prior art and common knowledge, all of which are the technical solutions to be protected by the utility model, and are not exhaustive here.
本实用新型的工作流程:Work process of the present utility model:
型钢围成矩形框,构成脚手架模块的长方体结构的上下表面,立杆直接焊接型钢内,构成脚手架模块的长方体结构的侧面,脚手架模块上下均形成一个由型钢组成的矩形结构,脚手架模块受力更加合理,整体性稳定性更好,其他大横杆、小横杆、剪刀撑均通过扣件连接,整体又构成三维矩形网格结构;脚手架模块在组拼完成后,进行脚手架模块的焊缝和扣件连接检查,合格后运至墩柱施工位置,按照组拼图纸分模块由人工配合吊车进行安装并接高,脚手架模块与模块之间(主要是上下模块和相邻模块间)通过短的脚手管和扣件与相邻脚手管连接即可。The shaped steel forms a rectangular frame, which constitutes the upper and lower surfaces of the cuboid structure of the scaffolding module. The vertical rods are directly welded into the shaped steel to form the side of the cuboid structure of the scaffolding module. The upper and lower sides of the scaffolding module form a rectangular structure composed of shaped steel, and the scaffolding module is more stressed. Reasonable, the overall stability is better, other large crossbars, small crossbars, and scissors are connected by fasteners, and the whole forms a three-dimensional rectangular grid structure; after the assembly of the scaffolding module is completed, the welding seam and the Check the fastener connection, and transport it to the construction position of the pier column after passing the test. According to the assembly drawing, the sub-modules will be installed and raised manually with a crane. The scaffolding modules and modules (mainly between the upper and lower modules and adjacent modules) pass short Scaffolding pipes and fasteners can be connected to adjacent scaffolding pipes.
本实用新型的有益效果:采用模块化装配式脚手架系统,克服了传统脚手架安装工效底、周转速度慢、构件易丢失、通用性差、受力及整体性差、高空作业风险大的缺点。使用此脚手架系统,现场安装通用性高、可多次周转、构件基本不丢失、功效高、结构受力合理,安全性高,高空作业风险显著降低、制作及使用的综合成本比传统脚手架均低。Beneficial effects of the utility model: the modular assembly type scaffolding system is adopted, which overcomes the shortcomings of traditional scaffolding such as low installation efficiency, slow turnover speed, easy loss of components, poor versatility, poor force and integrity, and high risk of high-altitude operations. Using this scaffolding system, the on-site installation has high versatility, can be turned over many times, the components are basically not lost, the efficiency is high, the structural force is reasonable, the safety is high, the risk of working at heights is significantly reduced, and the overall cost of production and use is lower than that of traditional scaffolding. .
附图说明Description of drawings
图1是本实用新型实施例的脚手架模块整体组装示意图;Fig. 1 is the overall assembly schematic diagram of the scaffolding module of the utility model embodiment;
图2是本实用新型实施例的脚手架模块的立面布置示意图;Fig. 2 is the elevation layout schematic diagram of the scaffolding module of the utility model embodiment;
图3是图2的侧面布置示意图;Fig. 3 is a schematic diagram of the side layout of Fig. 2;
图4是图2的平面布置示意图;Fig. 4 is a schematic plan view of Fig. 2;
图5是本实用新型实施例的具有阶梯的脚手架模块的立面布置示意图(剪刀撑未示出);Fig. 5 is the elevation layout schematic diagram (scissors brace not shown) of the scaffolding module with ladder of the utility model embodiment;
图中,1为脚手架模块,2为阶梯,3为型钢,4为立杆,5为大横杆,6为小横杆,7为桥梁墩柱墩身,8为剪刀撑。In the figure, 1 is a scaffolding module, 2 is a ladder, 3 is a section steel, 4 is a vertical bar, 5 is a large horizontal bar, 6 is a small horizontal bar, 7 is a pier body of a bridge pier, and 8 is a scissor brace.
具体实施方式Detailed ways
下面结合具体实施例和附图对本实用新型作进一步的说明。Below in conjunction with specific embodiment and accompanying drawing, the utility model is further described.
参考图1至5所示,一种模块化装配式脚手架系统,由若干块脚手架模块1可拆卸拼接组成,且至少一块脚手架模块1内设有阶梯2,上下脚手架模块1之间,左右相邻脚手架模块1之间均通过脚手管和扣件可拆卸连接,脚手架模块1整体呈长方体结构,包括其上下表面由型钢3连接固定而围成的矩形框,其侧面连接固定上下矩形框的若干立杆4,以及其前后侧面与立杆4通过扣件十字交叉连接的若干大横杆5,且其前后侧面大横杆5和立杆4对应连接点之间还通过扣件连接有小横杆6,同高度的大小横杆5、6之间构成平台,若干平台上铺设有脚手板。作为选择,如本实施例所示,脚手架模块1拼接组成环绕桥梁墩柱墩身7的矩形框,脚手架模块1的前后侧面还设有剪刀撑8。As shown in Figures 1 to 5, a modular assembly scaffolding system is composed of several scaffolding modules 1 detachable splicing, and at least one scaffolding module 1 is provided with a ladder 2, between the upper and lower scaffolding modules 1, adjacent to the left and right Scaffolding modules 1 are detachably connected by scaffolding tubes and fasteners. Scaffolding module 1 has a rectangular parallelepiped structure as a whole, including a rectangular frame surrounded by its upper and lower surfaces connected and fixed by section steel 3, and its sides are connected and fixed by a number of upper and lower rectangular frames. Upright bar 4, and several large horizontal bars 5 that its front and rear sides and vertical bar 4 are cross-connected by fasteners, and small horizontal bars 5 are also connected by fasteners between the large horizontal bars 5 on the front and rear sides and the corresponding connection points of vertical bar 4 Bar 6 forms a platform between the large and small cross bars 5 and 6 of the same height, and scaffolding boards are laid on some platforms. As an option, as shown in this embodiment, the scaffolding modules 1 are spliced to form a rectangular frame surrounding the pier body 7 of the bridge pier, and the front and rear sides of the scaffolding module 1 are also provided with scissor braces 8 .
本实用新型的工作流程:利用常规脚手架的原理,制作成块体式的模块化脚手架。脚手架模块采用普通钢管、扣件、槽钢组成,综合材料成本与普通钢管扣件脚手架相当。模块化装配式脚手架系统制作方法如下:为方便现场模板施工,脚手架距离墩身0.8~1.2m,据此尺寸和墩身大小,提前设计好脚手架各种类型的模块大小并进行安全计算,模块高度可固定,采用双排脚手架,长度可适应墩柱尺寸进行变化。利用型钢、脚手管、各种扣件、脚手板、安全网、钢板等根据设计好的图纸进行焊接组拼(厂房内或是空地),立杆直接焊接型钢内,模块上下均形成一个由型钢组成的矩形结构,模块受力更加合理,整体性稳定性更好,其他大横杆、小横杆、剪刀撑均通过扣件连接,模块在组拼完成后,进行模块的焊缝和扣件连接检查,合格后运至墩柱施工位置,按照组拼图纸分模块由人工配合吊车进行安装并接高,模块与模块之间(主要是上下模块和相邻模块间)通过短的脚手管和扣件与相邻脚手管连接即可,随着模块的接高,起始阶段设置缆风绳,墩柱施工完成一节后,可通过脚手管与墩身连接,形成闭合捆绑结构,保证整个脚手架接高施工的安全,脚手架拆卸时,只需将相邻模块之间连接的短脚手管和扣件打开即可,然后模块整体吊装,并运至下个墩柱安装。The working process of the utility model: use the principle of conventional scaffolding to make block-type modular scaffolding. The scaffolding module is composed of ordinary steel pipes, fasteners, and channel steel, and the comprehensive material cost is equivalent to that of ordinary steel pipe fastener scaffolding. The manufacturing method of the modular assembly scaffolding system is as follows: In order to facilitate on-site formwork construction, the distance between the scaffold and the pier body is 0.8-1.2m. Based on this size and the size of the pier body, the sizes of various types of scaffolding modules are designed in advance and safety calculations are performed. It can be fixed, using double-row scaffolding, and the length can be changed according to the size of the pier column. Utilize profiled steel, scaffolding tubes, various fasteners, scaffolding boards, safety nets, steel plates, etc. to carry out welding assembly (in the factory building or in the open space) according to the designed drawings, and the vertical poles are directly welded into the profiled steel, and the upper and lower parts of the module form a structure composed of Rectangular structure composed of section steel, the module has more reasonable force and better overall stability. Other large cross bars, small cross bars, and scissors braces are all connected by fasteners. After the assembly of the modules is completed, the welds and buckles of the modules Check the connection of the parts, and transport them to the construction site of the pier after passing the test. According to the assembly drawing, the sub-modules will be installed and raised manually with a crane. The short scaffolding will pass between the modules (mainly between the upper and lower modules and adjacent modules) The pipes and fasteners can be connected to the adjacent scaffolding pipes. With the height of the module, the cable wind rope is installed at the initial stage. After the construction of the pier column is completed, it can be connected to the pier body through the scaffolding pipe to form a closed bundle. structure, to ensure the safety of the entire scaffolding construction. When disassembling the scaffolding, it is only necessary to open the short scaffolding tubes and fasteners connected between adjacent modules, and then the modules are hoisted as a whole and transported to the next pier for installation.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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| CN119615788A (en) * | 2024-11-15 | 2025-03-14 | 交通运输部公路科学研究所 | Support system for bridge rush repair and construction method thereof |
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2014
- 2014-10-16 CN CN201420599933.2U patent/CN204151692U/en not_active Expired - Fee Related
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| CN116219892B (en) * | 2022-12-31 | 2024-01-12 | 兰州交通大学 | Intelligent adjustable assembled high-speed railway mound top support construction hydraulic support platform |
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| CN117868459A (en) * | 2024-02-29 | 2024-04-12 | 中国建筑第二工程局有限公司 | A construction technology for an attached lifting scaffold under conditions of variable structural profiles and floor heights |
| CN119615788A (en) * | 2024-11-15 | 2025-03-14 | 交通运输部公路科学研究所 | Support system for bridge rush repair and construction method thereof |
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