CN204148868U - Six station flexible machining equipments - Google Patents
Six station flexible machining equipments Download PDFInfo
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- CN204148868U CN204148868U CN201420584470.2U CN201420584470U CN204148868U CN 204148868 U CN204148868 U CN 204148868U CN 201420584470 U CN201420584470 U CN 201420584470U CN 204148868 U CN204148868 U CN 204148868U
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- servo motor
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Abstract
Six station flexible machining equipments, include the turntable seat (7) be installed on firm banking, be installed on rotating circular turntable (8) on turntable seat, around the load/unload stations (1) that circular turntable is arranged, milling face station (2), boring station (3), heavy boring station (4), right boring station (5), tapping station (6), load/unload stations (1) is arranged on circular turntable (8), milling face station (2), boring station (3), heavy boring station (4), right boring station (5), tapping station (6) is all arranged at around circular turntable.The utility model can complete the multi-step process such as milling, brill, boring, chamfering, tapping under clamped one time condition, and complete whole processing, directly obtain finished product, Product Precision is high, and quality stability is good.Be specially adapted to the processing that finding in enormous quantities especially connects component of rod category.
Description
Technical field
The utility model relates to machining equipment and processing method technical field thereof, is specially a kind of workpiece can running continuously to six stations and realizes carrying out the special processing equipment of Continuous maching and the method for processing work thereof to workpiece different parts.
Background technology
For the machining of machinery industry large batch of connecting rod class finding, traditional processing mode mainly contains three kinds: the first adopts the mode of multiple stage machining center composition flow production line to process.Owing to adopting the mode of multiple stage machining center composition flow production line to process, not only need a large amount of skilled workers and place, and there is workpiece multiple clamping, repetitive positioning accuracy is difficult to the problem ensured.The second is the high-end digital control system processing of more than employing four axle.Adopt in this way, feed shaft and main shaft all adopt numerical control axle.Digital control system is more than five axles or five axles link, and the movement control mode of criterion numeral Ore-controlling Role is that each universal driving shaft runs by vector feeding, and each axle performs moving interpolation according to movement locus.Cancel this vector feeding mode, by digital control system manufacturer change internal system control program, thus the action request of six station FMCs must be reached.Owing to being the mode adopting high-end digital control system, and belong to special tailor-make product, control system cost is very high, and reorder cycle is long, causes the production cost of machine higher.The third is the control mode adopting motion controller.This mode adopts the direct controlled motion controller of PLC, the operation of servo-driver is controlled again by motion controller, it can reach the operation condition of six station FMCs, but positioning precision and the repetitive positioning accuracy of locating shaft cannot be ensured, can not meet the technical requirement of six station processing, and the cost of control system is also higher.
Summary of the invention
The purpose of this utility model solves the deficiencies in the prior art, provides that a kind of to carry out connecting the Continuous maching of component of rod category, structure relative with control simple and can ensure the six synchronous station flexible machining equipments of the positioning precision of each locating shaft and repetitive positioning accuracy and main shaft and feed shaft.The utility model also provides the method with this process equipment processing work.
The purpose of this utility model is achieved through the following technical solutions.
Six station flexible machining equipments, include the turntable seat be installed on firm banking, be installed on rotating circular turntable on turntable seat, around load/unload stations, milling face station, hole station, heavy boring station, right boring station, the tapping station of circular turntable setting, load/unload stations is arranged on circular turntable, and milling face station, boring station, heavy boring station, right boring station, tapping station are all arranged at by circular turntable;
Load/unload stations is provided with the fixture of clamping workpiece;
Milling face station is equipped with the 1st cross slid platform and is installed on the milling attachment on the 1st cross slid platform, 1st cross slid platform drives the X-axis of X axis slide plate to be the 1st ball screw that the 1st AC Servo Motor Control drives, the Y-axis of drive Y-axis slide plate is the T-shaped screw mandrel of Non-follow control, and the dynamic head main spindle of milling attachment is controlled to drive by the 1st AC induction motor;
Boring station is equipped with the 2nd cross slid platform and is installed on the drill unit on the 2nd cross slid platform, the X-axis of the drive X axis slide plate of the 2nd cross slid platform and the Y-axis of drive Y-axis slide plate are respectively the 2nd ball screw and the 3rd ball screw that are driven by the 2nd AC servo motor and the 3rd AC Servo Motor Control, and the dynamic head main spindle of drill unit is controlled to drive by the 2nd AC induction motor;
Heavy boring station is equipped with the 1st NC mechanical slide unit driven by the 4th AC Servo Motor Control and the heavy boring drill unit be installed on the 1st NC mechanical slide unit, 3rd cross slid platform and the thread Pilot hole drill unit be installed on the 3rd cross slid platform, 3rd cross slid platform drives the X-axis of X axis slide plate and drives the Y-axis of Y-axis slide plate to be respectively the 4th ball screw and the 5th ball screw that are driven by the 5th AC servo motor and the 6th AC Servo Motor Control, the dynamic head main spindle of heavy boring boring drill unit is controlled to drive by the 4th AC induction motor, the dynamic head main spindle of aperture heavy boring turning device is controlled to drive by the 3rd AC induction motor,
Right boring station is equipped with the 2nd NC mechanical slide unit driven by the 7th AC Servo Motor Control and the large aperture reboring device be installed on the 2nd NC mechanical slide unit, 4th cross slid platform and the facing attachment be installed on the 4th cross slid platform, 4th cross slid platform drives the X-axis of X axis slide plate and drives the Y-axis of Y-axis slide plate to be respectively the 6th ball screw and the 7th ball screw that are driven by the 8th AC servo motor and the 9th AC Servo Motor Control, the dynamic head main spindle of large aperture reboring device is controlled to drive by the 5th AC induction motor, the dynamic head main spindle of facing attachment is driven by the 10th AC Servo Motor Control,
Tapping station is equipped with the 5th cross slid platform and is installed on the chasing bar on the 5th cross slid platform, 5th cross slid platform drives the X-axis of X axis slide plate and drives the Y-axis of Y-axis slide plate to be respectively the 8th ball screw and the 9th ball screw that are driven by the 11st AC servo motor and the 12nd AC Servo Motor Control, and the dynamic head main spindle of chasing bar is driven by the 13rd AC Servo Motor Control;
The device of rotation driving of circular turntable, 1st AC servo motor, 2nd AC servo motor, 3rd AC servo motor, 4th AC servo motor, 5th AC servo motor, 6th AC servo motor, 7th AC servo motor, 8th AC servo motor, 9th AC servo motor, 10th AC servo motor, 11st AC servo motor, 12nd AC servo motor, 13rd AC servo motor, 1st AC induction motor, 2nd AC induction motor, 3rd AC induction motor, 4th AC induction motor, 5th AC induction motor is all electrically connected with control system.
Milling attachment described in the utility model is double-shaft milling device; Described drill unit is twin shaft drill unit; Described heavy boring device is front large aperture heavy boring turning device; Described facing attachment is the two main shaft facing attachment in side; Described large aperture reboring device is front large aperture reboring device; Described chasing bar is twin shaft chasing bar.
The low cost of manufacture of the utility model equipment, machining accuracy is high, stable, flexible and convenient operation, and degree of protection is higher.Its control system is simple, controls flexibly accurately.The utility model can complete the multi-step process such as milling, brill, boring, chamfering, tapping under clamped one time condition, and complete whole processing, directly obtain finished product, Product Precision is high, and quality stability is good.Be specially adapted to the processing that finding in enormous quantities especially connects component of rod category.In addition, because process equipment is all distributed in circular turntable periphery, compact equipment, takies floor space little.
The utility model content is set forth further below in conjunction with Figure of description.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the schematic diagram of the connecting rod adopting the processing of the utility model equipment.
Detailed description of the invention
As shown in Figure 1, six station flexible machining equipments of the present utility model include the turntable seat 7 be installed on firm banking, be installed on rotating circular turntable 8 on turntable seat, around load/unload stations 1, milling face station 2, hole station 3, heavy boring station 4, right boring station 5, the tapping station 6 of circular turntable setting, load/unload stations 1 is arranged on circular turntable 8, and milling face station 2, boring station 3, heavy boring station 4, right boring station 5, tapping station 6 are all arranged at by circular turntable.Load/unload stations 1 is provided with the fixture 1a of clamping workpiece.Milling face station 2 is equipped with the 1st cross slid platform 2a and is installed on the milling attachment on the 1st cross slid platform, 1st cross slid platform drives the X-axis of X axis slide plate to be the 1st ball screw 2b that the 1st AC servo motor 1# controls to drive, the Y-axis of drive Y-axis slide plate is the T-shaped screw mandrel 2c of Non-follow control, and the dynamic head main spindle of milling attachment is controlled to drive by the 1st AC induction motor 14#.Boring station 3 is equipped with the 2nd cross slid platform 3a and is installed on the drill unit on the 2nd cross slid platform, the X-axis of the drive X axis slide plate of the 2nd cross slid platform and the Y-axis of drive Y-axis slide plate are respectively the 2nd ball screw 3b and the 3rd ball screw 3c that are controlled driving by the 2nd AC servo motor 2# and the 3rd AC servo motor 3#, and the dynamic head main spindle of drill unit is controlled to drive by the 2nd AC induction motor 15#.Heavy boring station 4 is equipped with and controls the 1st NC mechanical slide unit 4b driven and the heavy boring device be installed on the 1st NC mechanical slide unit 4b by the 4th AC servo motor 4#, 3rd cross slid platform drives the X-axis of X axis slide plate and drives the Y-axis of Y-axis slide plate to be respectively the 4th ball screw 4c and the 5th ball screw 4d that are controlled driving by the 5th AC servo motor 5# and the 6th AC servo motor 6#, the dynamic head main spindle of heavy boring device is controlled to drive by the 4th AC induction motor 17#, and the dynamic head main spindle of thread Pilot hole drill unit is controlled to drive by the 3rd AC induction motor 16#.Right boring station 5 is equipped with and controls the 2nd NC mechanical slide unit 5b driven and the large aperture reboring device be installed on the 2nd NC mechanical slide unit by the 7th AC servo motor 7#, 4th cross slid platform drives the X-axis of X axis slide plate and drives the Y-axis of Y-axis slide plate to be respectively the 6th ball screw 5c and the 7th ball screw 5d that are controlled driving by the 8th AC servo motor 8# and the 9th AC servo motor 9#, the dynamic head main spindle of large aperture reboring device is controlled to drive by the 5th AC induction motor 18#, and the dynamic head main spindle of facing attachment is controlled to drive by the 10th AC servo motor 10#.Tapping station 6 is equipped with the 5th cross slid platform 6a and is installed on the chasing bar on the 5th cross slid platform, 5th cross slid platform drives the X-axis of X axis slide plate and drives the Y-axis of Y-axis slide plate to be respectively the 8th ball screw 6b and the 9th ball screw 6c that are controlled driving by the 11st AC servo motor 11# and the 12nd AC servo motor 12#, and the dynamic head main spindle of chasing bar is controlled to drive by the 13rd AC servo motor 13#.The device of rotation driving of circular turntable, 1st AC servo motor 1#, 2nd AC servo motor 2#, 3rd AC servo motor 3#, 4th AC servo motor 4#, 5th AC servo motor 5#, 6th AC servo motor 6#, 7th AC servo motor 7#, 8th AC servo motor 8#, 9th AC servo motor 9#, 10th AC servo motor 10#, 11st AC servo motor 11#, 12nd AC servo motor 12#, 13rd AC servo motor 13#, 1st AC induction motor 14#, 2nd AC induction motor 15#, 3rd AC induction motor 16#, 4th AC induction motor 17#, 5th AC induction motor 18# is all electrically connected with control system.Milling attachment described in the utility model is double-shaft milling device; Described drill unit is twin shaft drill unit; Described heavy boring device is front large aperture heavy boring turning device; Described facing attachment is the two main shaft facing attachment in side; Described large aperture reboring device is front large aperture reboring device; Described chasing bar is twin shaft chasing bar.
The turntable seat 7 of the present embodiment is six water chestnut cylinders, and circular turntable is installed on turntable seat and also can rotates around the center of circle.The device of rotation driving of circular turntable is fluid pressure drive device.Five water chestnut faces of turntable seat are provided with cross slid platform bearing and/or NC mechanical slide unit bearing, cross slid platform installed by cross slid platform bearing, NC mechanical slide unit installed by NC mechanical slide unit bearing, the traveling of controlled working cutter and the amount of feeding, each NC mechanical slide unit carries out machining according to the different unit head of the different installation separately of station to workpiece with on cross slid platform.
Unit head, the fixture of the utility model equipment can adopt standardization, modularized design, can process 30 plurality of specifications connecting rods.The utility model equipment is also provided with the cooling system, lubricating system, chip removal system etc. that machining equipment has.The utility model equipment can outer cover full protection cover.
Each mechanism in the utility model equipment, parts, power set, unit head and process tool all can adopt prior art equipment, also can according to prior art designed, designed, processing, manufacture.
Adopt the method step of the utility model equipment processing work as follows:
1. at the first station and load/unload stations 1, operator clamping correct for workpiece to be processed on fixture;
2. control system starts the device of rotation driving of circular turntable, promote circular turntable 8 to rotate, the workpiece of clamping on fixture is turned to the second station and milling face station 2, then start the 1st AC servo motor 1# and drive the 1st ball screw 2b, rotate handwheel manual actuation T-shaped screw mandrel 2c, the 1st cross slid platform 2a installing milling attachment unit head is adjusted to workpiece position to be processed, starts the 1st AC induction motor 14#, milling attachment carries out the Milling Process of workpiece end face, until workpiece end face completion of processing;
3. circular turntable 8 rotates, the workpiece of clamping on fixture is turned to the 3rd station namely to hole station 3, start the 2nd AC servo motor 2# and the 3rd AC servo motor 3# and drive the 2nd ball screw 3b and the 3rd ball screw 3c, 2nd cross slid platform of installing drill turning device is adjusted to workpiece position to be processed, start the 2nd AC induction motor 15#, drill unit is holed on workpiece, until holed;
4. circular turntable 8 rotates, the workpiece of clamping on fixture is turned to the 4th station and heavy boring station 4, first the 4th AC servo motor 4# is started, 1st NC mechanical slide unit 4b is adjusted to Working position, restart the 4th AC induction motor 17#, heavy boring device bore hole on workpiece, until bore hole completes; Afterwards, start the 5th AC servo motor 5# and the 6th AC servo motor 6#, drive the 4th ball screw 4c and the 5th ball screw 4d, the 3rd cross slid platform 4a installing thread Pilot hole drill unit is adjusted to Working position, restart the 3rd AC induction motor 16#, hole, until complete;
5. circular turntable 8 rotates, the workpiece of clamping on fixture is turned to the 5th station and right boring station 5, first the 7th AC servo motor 7# is started, drive the 2nd NC mechanical slide unit 5b, the large aperture reboring device be installed on the 2nd NC mechanical slide unit is adjusted to Working position, restart the 5th AC induction motor 18#, large aperture reboring device carries out right boring to the rough bore after reaming, until right boring completes; Start the 8th AC servo motor 8# and the 9th AC servo motor 9# afterwards, drive the 6th ball screw 5c and the 7th ball screw 5d, the 4th cross slid platform 5a installing facing attachment is moved to Working position, restart the 10th AC servo motor 10#, facing attachment carries out chamfer machining to aperture, until chamfer machining completes;
6. circular turntable 8 rotates, the workpiece of clamping on fixture is turned to the 6th station and tapping station 6, start the 11st AC servo motor 11# and the 12nd AC servo motor 12#, drive the 8th ball screw 6b and the 9th ball screw 6c, the 5th cross slid platform installing chasing bar is adjusted to Working position, and start the 13rd AC servo motor 13#, chasing bar is to the hole tapping of workpiece, be processed into screw, until completion of processing;
7. circular turntable 8 rotates, and clamping manufactured changing of workpieces on fixture is got back to the first station and load/unload stations, and the workpiece processed takes off from fixture by operator, then clamping workpiece to be processed for next part on fixture, carries out the processing of next workpiece.
The utility model processing connecting rod as shown in Figure 2, its manufacturing procedure can as listed in table 1:
Table 1. Machining of Connecting Rod activity list
Table 2 is that station is arranged and processing method list.
Table 2. station is arranged and processing method list
Claims (2)
1. six station flexible machining equipments, it is characterized in that, include the turntable seat (7) be installed on firm banking, be installed on rotating circular turntable (8) on turntable seat, around the load/unload stations (1) that circular turntable is arranged, milling face station (2), boring station (3), heavy boring station (4), right boring station (5), tapping station (6), load/unload stations (1) is arranged on circular turntable (8), milling face station (2), boring station (3), heavy boring station (4), right boring station (5), tapping station (6) is all arranged at around circular turntable,
Load/unload stations (1) is provided with the fixture (1a) of clamping workpiece;
The milling attachment that milling face station (2) is equipped with the 1st cross slid platform (2a) and is installed on the 1st cross slid platform, 1st cross slid platform drives the X-axis of X axis slide plate to be the 1st ball screw (2b) that the 1st AC servo motor (1#) controls to drive, the Y-axis of drive Y-axis slide plate is the T-shaped screw mandrel (2c) of Non-follow control, and the dynamic head main spindle of milling attachment is controlled to drive by the 1st AC induction motor (14#);
The drill unit that boring station (3) is equipped with the 2nd cross slid platform (3a) and is installed on the 2nd cross slid platform, the X-axis of the drive X axis slide plate of the 2nd cross slid platform and the Y-axis of drive Y-axis slide plate are respectively the 2nd ball screw (3b) and the 3rd ball screw (3c) that are controlled driving by the 2nd AC servo motor (2#) and the 3rd AC servo motor (3#), and the dynamic head main spindle of drill unit is controlled to drive by the 2nd AC induction motor (15#);
Heavy boring station (4) is equipped with and controls the 1st NC mechanical slide unit (4b) driven and the heavy boring device be installed on the 1st NC mechanical slide unit (4b) by the 4th AC servo motor (4#), 3rd cross slid platform (4a) and the thread Pilot hole drill unit be installed on the 3rd cross slid platform, 3rd cross slid platform drives the X-axis of X axis slide plate and drives the Y-axis of Y-axis slide plate to be respectively the 4th ball screw (4c) and the 5th ball screw (4d) that are controlled driving by the 5th AC servo motor (5#) and the 6th AC servo motor (6#), the dynamic head main spindle of heavy boring boring drill unit is controlled to drive by the 4th AC induction motor (17#), the dynamic head main spindle of thread Pilot hole drill unit is controlled to drive by the 3rd AC induction motor (16#),
Right boring station (5) is equipped with and controls the 2nd NC mechanical slide unit (5b) driven and the large aperture reboring device be installed on the 2nd NC mechanical slide unit by the 7th AC servo motor (7#), 4th cross slid platform (5a) and the facing attachment be installed on the 4th cross slid platform, 4th cross slid platform drives the X-axis of X axis slide plate and drives the Y-axis of Y-axis slide plate to be respectively the 6th ball screw (5c) and the 7th ball screw (5d) that are controlled driving by the 8th AC servo motor (8#) and the 9th AC servo motor (9#), the dynamic head main spindle of large aperture reboring device is controlled to drive by the 5th AC induction motor (18#), the dynamic head main spindle of facing attachment is controlled to drive by the 10th AC servo motor (10#),
The chasing bar that tapping station (6) is equipped with the 5th cross slid platform (6a) and is installed on the 5th cross slid platform, 5th cross slid platform drives the X-axis of X axis slide plate and drives the Y-axis of Y-axis slide plate to be respectively the 8th ball screw (6b) and the 9th ball screw (6c) that are controlled driving by the 11st AC servo motor (11#) and the 12nd AC servo motor (12#), and the dynamic head main spindle of chasing bar is controlled to drive by the 13rd AC servo motor (13#);
The device of rotation driving of circular turntable, 1st AC servo motor (1#), 2nd AC servo motor (2#), 3rd AC servo motor (3#), 4th AC servo motor (4#), 5th AC servo motor (5#), 6th AC servo motor (6#), 7th AC servo motor (7#), 8th AC servo motor (8#), 9th AC servo motor (9#), 10th AC servo motor (10#), 11st AC servo motor (11#), 12nd AC servo motor (12#), 13rd AC servo motor (13#), 1st AC induction motor (14#), 2nd AC induction motor (15#), 3rd AC induction motor (16#), 4th AC induction motor (17#), 5th AC induction motor (18#) is all electrically connected with control system.
2. six station flexible machining equipments according to claim 1, is characterized in that, described milling attachment is double-shaft milling device; Described drill unit is twin shaft drill unit; Described heavy boring device is front large aperture heavy boring turning device; Described facing attachment is the two main shaft facing attachment in side; Described large aperture reboring device is front large aperture reboring device; Described chasing bar is twin shaft chasing bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420584470.2U CN204148868U (en) | 2014-10-10 | 2014-10-10 | Six station flexible machining equipments |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420584470.2U CN204148868U (en) | 2014-10-10 | 2014-10-10 | Six station flexible machining equipments |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204148868U true CN204148868U (en) | 2015-02-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420584470.2U Withdrawn - After Issue CN204148868U (en) | 2014-10-10 | 2014-10-10 | Six station flexible machining equipments |
Country Status (1)
| Country | Link |
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| CN (1) | CN204148868U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325295A (en) * | 2014-10-10 | 2015-02-04 | 云南省机械研究设计院 | Six-station flexible processing equipment and method for processing work piece |
| CN110561122A (en) * | 2019-10-12 | 2019-12-13 | 重庆九源机械有限公司 | Connecting arm cutting and machining integrated forming device |
-
2014
- 2014-10-10 CN CN201420584470.2U patent/CN204148868U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104325295A (en) * | 2014-10-10 | 2015-02-04 | 云南省机械研究设计院 | Six-station flexible processing equipment and method for processing work piece |
| CN110561122A (en) * | 2019-10-12 | 2019-12-13 | 重庆九源机械有限公司 | Connecting arm cutting and machining integrated forming device |
| CN110561122B (en) * | 2019-10-12 | 2021-03-30 | 重庆九源机械有限公司 | Connecting arm cutting and machining integrated forming device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150211 Effective date of abandoning: 20160608 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |