CN204771556U - A carousel machine for processing festival tight screw hole of fork lock and locking groove - Google Patents
A carousel machine for processing festival tight screw hole of fork lock and locking groove Download PDFInfo
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Abstract
一种用于加工节叉锁紧螺纹孔及锁紧槽的转盘机,属于机械加工技术领域。本实用新型包括床身、旋转工作台和旋转机构,旋转工作台安装于床身中央,旋转工作台沿圆周方向均布有多个夹装机构,床身外周围沿圆周方向设置有与夹装机构位置对应的上下料工位、沉孔加工工位、铣削工位、螺纹底孔钻孔工位、攻牙工位和去毛刺工位,沉孔加工工位对应设有沉孔钻孔加工机构,铣削工位对应设有锁紧槽铣削装置,螺纹底孔钻孔工位对应设有螺纹底孔钻孔加工机构,攻牙工位对应设有螺纹孔攻牙加工机构,去毛刺工位对应设有去毛刺加工机构,各个加工机构均通过伺服进给装置进给。解决了现有节叉加工锁紧螺纹孔及锁紧槽时效率较低、精度受影响的问题。
The utility model relates to a turntable machine for processing locking threaded holes and locking grooves of yokes, which belongs to the technical field of mechanical processing. The utility model comprises a bed, a rotary table and a rotary mechanism. The rotary table is installed in the center of the bed. The rotary table is evenly distributed with a plurality of clamping mechanisms along the circumferential direction. The position of the mechanism corresponds to the loading and unloading station, counterbore processing station, milling station, threaded bottom hole drilling station, tapping station and deburring station, and the counterbore processing station is equipped with counterbore drilling processing Mechanism, the milling station is equipped with a locking groove milling device, the threaded bottom hole drilling station is equipped with a threaded bottom hole drilling processing mechanism, the tapping station is equipped with a threaded hole tapping processing mechanism, and the deburring station Correspondingly, there is a deburring processing mechanism, and each processing mechanism is fed by a servo feeding device. The problem that the efficiency is low and the accuracy is affected when processing the locking threaded hole and the locking groove of the existing yoke is solved.
Description
技术领域 technical field
本实用新型属于机械加工技术领域,尤其与一种用于加工节叉锁紧螺纹孔及锁紧槽的转盘机有关。 The utility model belongs to the technical field of mechanical processing, in particular to a turntable machine used for processing locking threaded holes and locking grooves of yokes.
背景技术 Background technique
汽车转向助力器已经发展到电子助力转向阶段,而节叉又是电子转向助力器中的重要部件,如图1和图2所示,节叉由连接毂部1和两个对称的叉头2组成,两个叉头2上分别设置有对应的轴承孔21,每一轴承孔21的外侧和内侧均为平面,其中每一轴承孔的内侧孔口处设置有沉孔22和倒角23,连接毂部1设置有贯通的花键孔13,花键孔13的两端孔口处设置有倒角132,花键孔13的外侧端面131为平面,该连接毂部1上设置有中心线与花键孔13中心线垂直的锁紧螺纹孔12和与花键孔13连通的锁紧槽11,锁紧槽11将锁紧螺纹孔12分割为两段,其中位于花键孔13孔壁上的锁紧槽11槽口处需要进行毛刺处理。由于节叉在使用过程中需要承受较大的力,所以大多采用锻件毛胚,需要对锻件毛胚进行花键孔加工、连接轴承孔加工、锁紧螺纹孔以及锁紧槽加工,而每处孔的加工都需要进行多道工序,如锁紧螺纹孔加工需要进行沉孔钻孔加工、锁紧槽铣削加工、螺纹底孔钻孔加工、螺纹孔攻牙加工、去毛刺加工等工序,通常情况下锁紧螺纹孔及锁紧槽的完成需要采用多台机床进行依次加工,也就需要进行多次装夹,使得生产效率低,产品精度受到影响。 Automobile steering booster has been developed to the stage of electronic power steering, and the fork is an important part of the electronic steering booster, as shown in Figure 1 and Figure 2, the fork is composed of a connecting hub 1 and two symmetrical fork heads 2 The two forks 2 are respectively provided with corresponding bearing holes 21, and the outside and inside of each bearing hole 21 are planes, wherein the inside opening of each bearing hole is provided with a counterbore 22 and a chamfer 23, The connecting hub 1 is provided with a through spline hole 13, and the openings at both ends of the spline hole 13 are provided with chamfers 132, the outer end surface 131 of the spline hole 13 is a plane, and the connecting hub 1 is provided with a centerline The locking threaded hole 12 perpendicular to the center line of the spline hole 13 and the locking groove 11 communicating with the spline hole 13, the locking groove 11 divides the locking threaded hole 12 into two sections, wherein the wall of the spline hole 13 Burr treatment is required at the notch of the locking groove 11 on the top. Because the fork needs to bear a large force during use, most of the forging blanks are used, and the forging blanks need to be processed for spline holes, connecting bearing holes, locking threaded holes and locking grooves, and each The processing of holes requires multiple processes. For example, the processing of locking threaded holes requires counterbore drilling, locking groove milling, threaded bottom hole drilling, threaded hole tapping, and deburring. Under the circumstances, the completion of the locking threaded hole and the locking groove needs to be processed sequentially by multiple machine tools, which requires multiple clamping, which makes the production efficiency low and the product accuracy is affected.
实用新型内容 Utility model content
本实用新型的目的旨在克服现有节叉加工锁紧螺纹孔和锁紧槽时效率较低、精度受影响的缺陷,提供一种用于加工节叉锁紧螺纹孔及锁紧槽且生产效率高、结构紧凑、精度高的转盘机。 The purpose of the utility model is to overcome the defects of low efficiency and affected precision when processing the locking threaded hole and locking groove of the existing yoke, and provide a method for processing the locking threaded hole and locking groove of the yoke and producing Turntable machine with high efficiency, compact structure and high precision.
为此,本实用新型采用以下技术方案:一种用于加工节叉锁紧螺纹孔及锁紧槽的转盘机,其特征是,所述的转盘机包括床身、旋转工作台和支撑驱动工作转台旋转的旋转机构,旋转工作台安装于所述的床身中央,所述的旋转工作台上沿圆周方向均布有多个夹装机构,所述的床身外周围沿圆周方向设置有与所述夹装机构位置对应的上下料工位、沉孔加工工位、铣削工位、螺纹底孔钻孔工位、攻牙工位和去毛刺工位,所述的沉孔加工工位对应设置有沉孔钻孔加工机构,所述的铣削工位对应设置有锁紧槽铣削装置,所述的螺纹底孔钻孔工位对应设置有螺纹底孔钻孔加工机构,所述的攻牙工位对应设置有螺纹孔攻牙加工机构,所述的去毛刺工位对应设置有去毛刺加工机构,所述的沉孔钻孔加工机构、锁紧槽铣削装置、螺纹底孔钻孔加工机构、螺纹孔攻牙加工机构和去毛刺加工机构均通过独立的伺服进给装置导向进给。 For this reason, the utility model adopts the following technical solutions: a turntable machine for processing the locking threaded holes and locking grooves of the yoke, characterized in that the turntable machine includes a bed, a rotary table and a supporting drive work The rotary mechanism for the turntable rotation, the rotary table is installed in the center of the bed, the rotary table is evenly distributed with a plurality of clamping mechanisms along the circumferential direction, and the outer periphery of the bed is provided with The loading and unloading station, counterbore processing station, milling station, thread bottom hole drilling station, tapping station and deburring station corresponding to the position of the clamping mechanism, the counterbore processing station corresponds to A counterbore drilling mechanism is provided, the milling station is correspondingly provided with a locking groove milling device, and the threaded bottom hole drilling station is correspondingly provided with a threaded bottom hole drilling mechanism, and the tapping The station is correspondingly provided with a threaded hole tapping processing mechanism, the deburring station is correspondingly provided with a deburring processing mechanism, the counterbore drilling processing mechanism, locking groove milling device, thread bottom hole drilling processing mechanism , threaded hole tapping processing mechanism and deburring processing mechanism are all guided and fed by independent servo feeding devices.
作为对上述技术方案的补充和完善,本实用新型还包括以下技术特征。 As a supplement and improvement to the above technical solution, the utility model also includes the following technical features.
所述的锁紧槽铣削装置包括依次沿圆周方向设置的第一锁紧槽铣削加工机构和第二锁紧槽铣削加工机构,第一锁紧槽铣削加工机构和第二锁紧槽铣削加工机构分别对应一个所述的夹装机构,所述第一锁紧槽铣削加工机构将锁紧槽加工一半深,第二锁紧槽铣削加工机构将锁紧槽另一半深使锁紧槽与节叉上的花键孔连通,通过将锁紧槽分两次加工,主要使各个工序的加工节拍一致性,可以节省时间,提高效率。 The locking groove milling device includes a first locking groove milling mechanism and a second locking groove milling mechanism arranged along the circumferential direction in sequence, the first locking groove milling mechanism and the second locking groove milling mechanism Corresponding to one of the clamping mechanisms respectively, the first locking groove milling mechanism processes the locking groove half deep, and the second locking groove milling mechanism processes the other half deep of the locking groove so that the locking groove and the joint fork The spline holes on the top are connected, and the locking groove is processed twice to make the processing cycle of each process consistent, which can save time and improve efficiency.
所述的沉孔钻孔加工机构、第一锁紧槽铣削加工机构、第二锁紧槽铣削加工机构、螺纹底孔钻孔加工机构、螺纹孔攻牙加工机构各自对应的伺服进给装置均为双向进给方式,所述的去毛刺加工机构对应的伺服进给装置为单向进给方式。 The corresponding servo feed devices of the counterbore drilling mechanism, the first locking groove milling mechanism, the second locking groove milling mechanism, the threaded bottom hole drilling mechanism, and the threaded hole tapping mechanism are all It is a two-way feeding method, and the servo feeding device corresponding to the deburring processing mechanism is a one-way feeding method.
所述的床身为圆形床身,减小了机床占用空间。 The bed is a circular bed, which reduces the space occupied by the machine tool.
工作时,旋转工作台上沿圆周方向均布有八个夹装机构,八个夹装机构分别对应一个上下料工位、一个空工位和六个加工工位,所述的沉孔钻孔加工机构、第一锁紧槽铣削加工机构、第二锁紧槽铣削加工机构、螺纹底孔钻孔加工机构、螺纹孔攻牙加工机构和去毛刺加工机构依次对应设置于六个加工工位,夹装机构上对应夹装有工件,六个加工机构对各自对应的夹装机构上的工件进行加工,使沉孔钻孔、锁紧槽一半深铣削、锁紧槽通槽铣削、螺纹底孔台阶钻孔、螺纹底孔攻牙、去毛刺加工及上下料可以同时进行,实现各个工序同节拍加工,当一个加工节拍完成时,旋转机构驱动旋转工作台旋转将工件输送到下一工序上进行加工,节省了时间,提高了加工效率。 During work, eight clamping mechanisms are evenly distributed along the circumferential direction on the rotary table, and the eight clamping mechanisms correspond to one loading and unloading station, one empty station and six processing stations respectively. The processing mechanism, the first locking groove milling processing mechanism, the second locking groove milling processing mechanism, the threaded bottom hole drilling processing mechanism, the threaded hole tapping processing mechanism and the deburring processing mechanism are respectively arranged in six processing stations. The workpieces are clamped on the clamping mechanism, and the six processing mechanisms process the workpieces on the corresponding clamping mechanisms, so that counterbore drilling, locking groove half-deep milling, locking groove through groove milling, threaded bottom hole Step drilling, threaded bottom hole tapping, deburring processing and loading and unloading can be carried out at the same time, realizing the same cycle processing of each process. When a processing cycle is completed, the rotary mechanism drives the rotary table to rotate and transport the workpiece to the next process. Processing saves time and improves processing efficiency.
本实用新型可以达到以下有益效果:通过将多道工序集合到一台机床上进行加工,工件进行一次装夹后随旋转工作台旋转一周即完成了锁紧螺纹孔及锁紧槽的加工,使各个工序按照同一加工节拍进行加工,减少了加工时间,大大提高了加工效率,同时只需进行一次装夹,提高了加工精度。 The utility model can achieve the following beneficial effects: by integrating multiple processes on one machine tool for processing, the workpiece is clamped once and then rotates with the rotary table for one circle to complete the processing of the locking threaded hole and the locking groove, so that Each process is processed according to the same processing cycle, which reduces the processing time and greatly improves the processing efficiency. At the same time, it only needs to be clamped once, which improves the processing accuracy.
附图说明 Description of drawings
图1是现有节叉的结构示意图。 Fig. 1 is a structural schematic diagram of a conventional fork.
图2是现有节叉另一个方向示意图。 Fig. 2 is a schematic diagram of another direction of the existing fork.
图3是本实用新型的结构示意图。 Fig. 3 is a schematic structural view of the utility model.
图4是本实用新型的俯视方向示意图。 Fig. 4 is a schematic diagram of the top view direction of the utility model.
具体实施方式 Detailed ways
下面结合附图对本实用新型的具体实施方式进行详细描述。 Specific embodiments of the present utility model are described in detail below in conjunction with the accompanying drawings.
如图3和图4所示,本实用新型包括圆形床身3、旋转工作台4和支撑驱动工作转台旋转的旋转机构,旋转工作台4安装于所述的床身3中央,所述的旋转工作台4上沿圆周方向均布有七个夹装机构16,所述的床身3外周围沿圆周方向设置有与所述七个夹装机构16位置对应的上下料工位15、沉孔加工工位、第一铣削工位、第二铣削工位、螺纹底孔钻孔工位、攻牙工位和去毛刺工位,所述的沉孔加工工位对应设置有沉孔钻孔加工机构6,所述的第一铣削工位和第二铣削工位分别对应设置有第一锁紧槽铣削加工机构7和第二锁紧槽铣削加工机构8,所述的螺纹底孔钻孔工位对应设置有螺纹底孔钻孔加工机构9,所述的攻牙工位对应设置有螺纹孔攻牙加工机构10,所述的去毛刺工位对应设置有去毛刺加工机构11,所述的沉孔钻孔加工机构、第一锁紧槽铣削加工机构、第二锁紧槽铣削加工机构、螺纹底孔钻孔加工机构、螺纹孔攻牙加工机构均通过独立的双向进给的伺服进给装置5导向进给,所述的去毛刺加工机构通过独立的单向进给的伺服进给装置5进给。 As shown in Figures 3 and 4, the utility model includes a circular bed 3, a rotary table 4 and a rotating mechanism that supports and drives the rotation of the work turntable. The rotary table 4 is installed in the center of the bed 3, and the Seven clamping mechanisms 16 are evenly distributed along the circumferential direction on the rotary table 4, and the outer periphery of the bed 3 is provided with loading and unloading stations 15 corresponding to the positions of the seven clamping mechanisms 16 along the circumferential direction. Hole processing station, first milling station, second milling station, thread bottom hole drilling station, tapping station and deburring station, the counterbore processing station is correspondingly provided with counterbore drilling The processing mechanism 6, the first milling station and the second milling station are respectively provided with a first locking groove milling mechanism 7 and a second locking groove milling mechanism 8, and the threaded bottom hole drilling The station is correspondingly provided with a threaded bottom hole drilling mechanism 9, the tapping station is correspondingly provided with a threaded hole tapping mechanism 10, and the deburring station is correspondingly provided with a deburring mechanism 11, and the The counterbore drilling processing mechanism, the first locking groove milling processing mechanism, the second locking groove milling processing mechanism, the threaded bottom hole drilling processing mechanism, and the threaded hole tapping processing mechanism are all driven by independent two-way feed servo The feeding device 5 is guided to feed, and the deburring processing mechanism is fed through an independent unidirectional feeding servo feeding device 5 .
工作时,旋转工作台4上沿圆周方向均布有七个夹装机构16,七个夹装机构16分别对应一个上下料工位15和六个加工工位,所述的沉孔钻孔加工机构6、第一锁紧槽铣削加工机构7、第二锁紧槽铣削加工机构8、螺纹底孔钻孔加工机构9、螺纹孔攻牙加工机构10和去毛刺加工机构14依次对应设置于六个加工工位,夹装机构16上对应夹装有工件,六个加工机构对各自对应的夹装机构16上的工件进行加工,使沉孔钻孔、锁紧槽一半深铣削、锁紧槽通槽铣削、螺纹底孔台阶钻孔、螺纹底孔攻牙、去毛刺加工及及上下料可以同时进行,实现各个工序同节拍加工,当一个加工节拍完成时,旋转机构驱动旋转工作台4旋转一定角度,将工件输送到下一工序上进行加工,节省了时间,提高了加工效率。 During work, seven clamping mechanisms 16 are evenly distributed along the circumferential direction on the rotary table 4, and the seven clamping mechanisms 16 correspond to a loading and unloading station 15 and six processing stations respectively. Mechanism 6, the first locking groove milling mechanism 7, the second locking groove milling mechanism 8, the threaded bottom hole drilling mechanism 9, the threaded hole tapping mechanism 10 and the deburring mechanism 14 are respectively arranged in six A processing station, the corresponding clamping of the workpiece on the clamping mechanism 16, six processing mechanisms process the workpiece on the respective corresponding clamping mechanism 16, so that the counterbore drilling, half-deep milling of the locking groove, and half-deep milling of the locking groove Through slot milling, threaded bottom hole step drilling, threaded bottom hole tapping, deburring processing and loading and unloading can be carried out at the same time, realizing the same cycle processing of each process. When a processing cycle is completed, the rotary mechanism drives the rotary table to rotate 4 times At a certain angle, the workpiece is transported to the next process for processing, which saves time and improves processing efficiency.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520493603.XU CN204771556U (en) | 2015-07-06 | 2015-07-06 | A carousel machine for processing festival tight screw hole of fork lock and locking groove |
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| CN201520493603.XU CN204771556U (en) | 2015-07-06 | 2015-07-06 | A carousel machine for processing festival tight screw hole of fork lock and locking groove |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105798616A (en) * | 2016-04-22 | 2016-07-27 | 佛山市顺德区老邓机械制造有限公司 | Numerical-control universal assembly line machining center |
| CN105834485A (en) * | 2016-05-31 | 2016-08-10 | 无锡佳力欣精密机械有限公司 | Automatic drilling machine |
| CN107175510A (en) * | 2017-07-24 | 2017-09-19 | 重庆中天模具有限公司 | Double plate two-way feed multistation cutter |
| CN107984233A (en) * | 2018-01-18 | 2018-05-04 | 常州恒联机械五金有限公司 | A kind of drilling, counterbore, tapping and the integrated complete machine of deburring |
| WO2019140591A1 (en) * | 2018-01-18 | 2019-07-25 | 常州恒联机械五金有限公司 | Complete machine integrating drilling, sinking, tapping and deburring |
| CN110193729A (en) * | 2019-06-25 | 2019-09-03 | 深圳市华惠连接器有限公司 | A kind of Multifunctional multistage combined-machining equipment |
| CN111230233A (en) * | 2020-04-10 | 2020-06-05 | 安徽玄同机电科技有限公司 | A kind of tapping method for workpiece machining |
| CN114871776A (en) * | 2022-03-25 | 2022-08-09 | 重庆明达天晨汽车零部件制造有限公司 | Special equipment with deburring for processing joint fork |
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- 2015-07-06 CN CN201520493603.XU patent/CN204771556U/en not_active Expired - Lifetime
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105798616A (en) * | 2016-04-22 | 2016-07-27 | 佛山市顺德区老邓机械制造有限公司 | Numerical-control universal assembly line machining center |
| CN105834485A (en) * | 2016-05-31 | 2016-08-10 | 无锡佳力欣精密机械有限公司 | Automatic drilling machine |
| CN107175510A (en) * | 2017-07-24 | 2017-09-19 | 重庆中天模具有限公司 | Double plate two-way feed multistation cutter |
| CN107175510B (en) * | 2017-07-24 | 2023-06-20 | 重庆中天模具有限公司 | Double-disc bidirectional feeding multi-station cutting machine |
| CN107984233A (en) * | 2018-01-18 | 2018-05-04 | 常州恒联机械五金有限公司 | A kind of drilling, counterbore, tapping and the integrated complete machine of deburring |
| WO2019140591A1 (en) * | 2018-01-18 | 2019-07-25 | 常州恒联机械五金有限公司 | Complete machine integrating drilling, sinking, tapping and deburring |
| CN110193729A (en) * | 2019-06-25 | 2019-09-03 | 深圳市华惠连接器有限公司 | A kind of Multifunctional multistage combined-machining equipment |
| CN110193729B (en) * | 2019-06-25 | 2024-04-19 | 深圳市华惠连接器有限公司 | Multifunctional multi-station composite processing equipment |
| CN111230233A (en) * | 2020-04-10 | 2020-06-05 | 安徽玄同机电科技有限公司 | A kind of tapping method for workpiece machining |
| CN111230233B (en) * | 2020-04-10 | 2021-03-30 | 安徽玄同机电科技有限公司 | A kind of tapping method for workpiece machining |
| CN114871776A (en) * | 2022-03-25 | 2022-08-09 | 重庆明达天晨汽车零部件制造有限公司 | Special equipment with deburring for processing joint fork |
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