CN204748019U - A carousel machine for processing festival fork bearing hole - Google Patents
A carousel machine for processing festival fork bearing hole Download PDFInfo
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Abstract
一种用于加工节叉轴承孔的转盘机,属于机械加工技术领域。现有节叉加工轴承孔时存在效率较低、精度受影响的缺陷。本实用新型包括床身、旋转工作台和支撑驱动工作转台旋转的旋转机构,旋转工作台安装于所述的床身中央,所述的旋转工作台上沿圆周方向均布有多个夹装机构,所述的床身外周围沿圆周方向依次设置有与所述夹装机构位置对应的上下料工位、钻孔工位、铣削工位和镗削工位,所述的钻孔工位对应设置有轴承孔钻孔装置,所述的铣削工位对应设置有轴承孔侧面铣削装置,所述的镗削工位对应设置有轴承孔镗削装置,所述的轴承孔钻孔装置、轴承孔侧面铣削装置和轴承孔镗削装置均通过独立的伺服进给装置导向进给。本实用新型生产效率高、加工精度高。
The utility model relates to a turntable machine for processing yoke bearing holes, which belongs to the technical field of mechanical processing. The existing yoke has the defects of low efficiency and affected precision when machining bearing holes. The utility model comprises a bed, a rotary table and a rotary mechanism supporting and driving the rotation of the working turntable. The rotary table is installed in the center of the bed, and a plurality of clamping mechanisms are evenly distributed on the rotary table along the circumferential direction. , the outer periphery of the bed is sequentially provided with a loading and unloading station, a drilling station, a milling station and a boring station corresponding to the position of the clamping mechanism along the circumferential direction, and the described drilling station corresponds to A bearing hole drilling device is provided, the milling station is correspondingly provided with a bearing hole side milling device, and the boring station is correspondingly provided with a bearing hole boring device, the bearing hole drilling device, the bearing hole Both the side milling unit and the bearing hole boring unit are guided and fed by independent servo feeds. The utility model has high production efficiency and high processing precision.
Description
技术领域 technical field
本实用新型属于机械加工技术领域,尤其与一种用于加工节叉轴承孔的转盘机有关。 The utility model belongs to the technical field of mechanical processing, in particular to a turntable machine used for processing yoke bearing holes.
背景技术 Background technique
汽车转向助力器已经发展到电子助力转向阶段,而节叉又是电子转向助力器中的重要部件,如图1和图2所示,节叉由连接毂部1和两个对称的叉头2组成,两个叉头2上分别设置有对应的轴承孔21,每一轴承孔21的外侧和内侧均为平面,其中每一轴承孔的内侧孔口处设置有沉孔22和倒角23,连接毂部1设置有贯通的花键孔13,花键孔13的两端孔口处设置有倒角132,花键孔13的外侧端面131为平面,该连接毂部1上设置有中心线与花键孔13中心线垂直的锁紧螺纹孔12和与花键孔13连通的锁紧槽11,锁紧槽11将锁紧螺纹孔12分割为两段,其中位于花键孔13孔壁上的锁紧槽11槽口处需要进行毛刺处理。由于节叉在使用过程中需要承受较大的力,所以大多采用锻件毛胚,需要对锻件毛胚进行花键孔加工、连接轴承孔加工、锁紧螺纹孔以及锁紧槽加工,而每处孔的加工都需要进行多道工序,如轴承孔加工需要进行轴承孔钻孔加工、轴承孔侧面铣削加工、轴承孔沉孔及倒角处理、轴承孔镗削加工等工序,通常情况下轴承孔的完成需要采用多台机床进行依次加工,也就需要进行多次装夹,使得生产效率低,产品精度受到影响。 Automobile steering booster has been developed to the stage of electronic power steering, and the fork is an important part of the electronic steering booster, as shown in Figure 1 and Figure 2, the fork is composed of a connecting hub 1 and two symmetrical fork heads 2 The two forks 2 are respectively provided with corresponding bearing holes 21, and the outside and inside of each bearing hole 21 are planes, wherein the inside opening of each bearing hole is provided with a counterbore 22 and a chamfer 23, The connecting hub 1 is provided with a through spline hole 13, and the openings at both ends of the spline hole 13 are provided with chamfers 132, the outer end surface 131 of the spline hole 13 is a plane, and the connecting hub 1 is provided with a centerline The locking threaded hole 12 perpendicular to the center line of the spline hole 13 and the locking groove 11 communicating with the spline hole 13, the locking groove 11 divides the locking threaded hole 12 into two sections, wherein the wall of the spline hole 13 Burr treatment is required at the notch of the locking groove 11 on the top. Because the fork needs to bear a large force during use, most of the forging blanks are used, and the forging blanks need to be processed for spline holes, connecting bearing holes, locking threaded holes and locking grooves, and each Hole processing requires multiple processes, such as bearing hole drilling, bearing hole side milling, bearing hole sinking and chamfering, and bearing hole boring. The completion of the process requires the use of multiple machine tools for sequential processing, which also requires multiple clamping, which makes the production efficiency low and the product accuracy is affected.
实用新型内容 Utility model content
本实用新型的目的旨在克服现有节叉加工轴承孔时效率较低、精度受影响的缺陷,提供一种用于加工节叉轴承孔且生产效率高、加工精度高的转盘机。 The purpose of the utility model is to overcome the defects of low efficiency and affected precision in machining bearing holes of the existing yoke, and provide a turntable machine for machining yoke bearing holes with high production efficiency and high machining accuracy.
为此,本实用新型采用以下技术方案:一种用于加工节叉轴承孔的转盘机,其特征是,所述的转盘机包括床身、旋转工作台和支撑驱动工作转台旋转的旋转机构,旋转工作台安装于所述的床身中央,所述的旋转工作台上沿圆周方向均布有多个夹装机构,所述的床身外周围沿圆周方向依次设置有与所述夹装机构位置对应的上下料工位、钻孔工位、铣削工位和镗削工位,所述的钻孔工位对应设置有轴承孔钻孔装置,所述的铣削工位对应设置有轴承孔侧面铣削装置,所述的镗削工位对应设置有轴承孔镗削装置,所述的轴承孔钻孔装置、轴承孔侧面铣削装置和轴承孔镗削装置均通过独立的伺服进给装置导向进给。 For this reason, the utility model adopts the following technical solutions: a turntable machine for processing yoke bearing holes, characterized in that the turntable machine includes a bed, a rotary table and a rotating mechanism that supports and drives the rotation of the work turntable, The rotary worktable is installed in the center of the bed, and a plurality of clamping mechanisms are evenly distributed along the circumferential direction on the rotary worktable, and the outer periphery of the bed is sequentially arranged with the clamping mechanisms along the circumferential direction. The position corresponds to the loading and unloading station, drilling station, milling station and boring station. The drilling station is correspondingly equipped with a bearing hole drilling device, and the milling station is correspondingly provided with a side surface of the bearing hole. Milling device, the boring station is correspondingly equipped with a bearing hole boring device, and the bearing hole drilling device, bearing hole side milling device and bearing hole boring device are all guided and fed by an independent servo feeding device .
作为对上述技术方案的补充和完善,本实用新型还包括以下技术特征。 As a supplement and improvement to the above technical solution, the utility model also includes the following technical features.
所述的轴承孔钻孔装置包括依次沿圆周方向设置的第一轴承孔钻孔加工机构和第二轴承孔钻孔加工机构,第一轴承孔钻孔加工机构和第二轴承孔钻孔加工机构分别对应一个所述的夹装机构,该两个钻孔加工机构各自对应一个所述的伺服进给装置进行导向进给,该两个伺服进给装置均为单向进给方式,分别驱动所述第一轴承孔钻孔加工机构和第二轴承孔钻孔加工机构径向向该两个加工机构对应的夹装机构上的工件进行加工,所述第一轴承孔钻孔加工机构和第二轴承孔钻孔加工机构分别对两个叉头上的轴承孔进行加工,主要起到适应各个工序的加工节拍一致性,节省时间,提高效率。 The bearing hole drilling device includes a first bearing hole drilling mechanism and a second bearing hole drilling mechanism arranged along the circumferential direction in sequence, the first bearing hole drilling mechanism and the second bearing hole drilling mechanism Corresponding to one of the above-mentioned clamping mechanisms respectively, the two drilling processing mechanisms respectively correspond to one of the above-mentioned servo feeding devices for guiding feeding. The first bearing hole drilling processing mechanism and the second bearing hole drilling processing mechanism radially process the workpiece on the clamping mechanism corresponding to the two processing mechanisms, and the first bearing hole drilling processing mechanism and the second bearing hole drilling processing mechanism The bearing hole drilling mechanism processes the bearing holes on the two forks respectively, mainly to adapt to the consistency of the processing beats of each process, save time and improve efficiency.
所述的轴承孔侧面铣削装置包括轴承孔侧面铣削加工机构,轴承孔侧面铣削加工机构对应一个所述的夹装机构,该加工机构对应的伺服进给装置为单向进给方式,驱动轴承孔侧面铣削加工机构径向向该加工机构对应的夹装机构上的工件进行加工。 The bearing hole side milling device includes a bearing hole side milling mechanism, the bearing hole side milling mechanism corresponds to one of the clamping mechanisms, and the servo feeding device corresponding to the processing mechanism is a one-way feeding method, driving the bearing hole The side milling processing mechanism processes the workpiece on the clamping mechanism corresponding to the processing mechanism radially.
所述的轴承孔镗削装置包括依次沿圆周方向设置的轴承孔粗镗加工机构、第一轴承孔沉孔加工机构、第二轴承孔沉孔加工机构和轴承孔精镗加工机构,该四个加工机构分别对应一个所述的夹装机构,分别依次对夹装机构上的工件进行两个轴承孔粗镗、一个轴承孔内侧沉孔粗镗兼倒角、另一个轴承孔内侧沉孔粗镗兼倒角、两隔轴承孔精镗的加工,第一轴承孔沉孔加工机构和第二轴承孔沉孔加工机构各自对应的伺服进给装置均为双向进给方式,轴承孔粗镗加工机构和轴承孔精镗加工机构各自对应的伺服进给装置均为单向进给方式。 The bearing hole boring device includes a bearing hole rough boring processing mechanism, a first bearing hole counterbore processing mechanism, a second bearing hole counterbore processing mechanism and a bearing hole fine boring processing mechanism arranged along the circumferential direction in sequence. The four processing mechanisms Corresponding to one of the above-mentioned clamping mechanisms, the workpiece on the clamping mechanism is respectively subjected to rough boring of two bearing holes, rough boring and chamfering of the inner counterbore of one bearing hole, rough boring and concurrent chamfering of the inner counterboring of the other bearing hole For the fine boring of corner and two-spaced bearing holes, the servo feed devices corresponding to the first bearing hole counterbore processing mechanism and the second bearing hole counterbore processing mechanism are two-way feed mode, the bearing hole rough boring processing mechanism and the bearing hole fine boring processing The servo feeding devices corresponding to the respective mechanisms are all in one-way feeding mode.
所述的床身为圆形床身,减小了机床占用空间。 The bed is a circular bed, which reduces the space occupied by the machine tool.
工作时,旋转工作台上沿圆周方向均布有八个夹装机构,八个夹装机构分别对应一个上下料工位和七个加工工位,第一轴承孔钻孔加工机构、第二轴承孔钻孔加工机构、轴承孔侧面铣削加工机构、轴承孔粗镗加工机构、第一轴承孔沉孔加工机构、第二轴承孔沉孔加工机构和轴承孔精镗加工机构依次对应设置于七个加工工位,夹装机构上对应夹装有工件,七个加工机构对各自对应的夹装机构上的工件进行加工,使一个轴承孔粗钻、另一个轴承孔粗钻、轴承孔内侧与外侧铣削、两个轴承孔粗镗、一个轴承孔内侧沉孔粗镗兼倒角、另一个轴承孔内侧沉孔粗镗兼倒角、两隔轴承孔精镗以及上下料可以同时进行,实现各个工序同节拍加工,当一个加工节拍完成时,旋转机构驱动旋转工作台旋转一定角度,将工件输送到下一工序上进行加工,节省了时间,提高了加工效率。 When working, eight clamping mechanisms are evenly distributed along the circumferential direction on the rotary table, and the eight clamping mechanisms correspond to one loading and unloading station and seven processing stations respectively. The first bearing hole drilling processing mechanism, the second bearing hole The hole drilling processing mechanism, the bearing hole side milling processing mechanism, the bearing hole rough boring processing mechanism, the first bearing hole counterbore processing mechanism, the second bearing hole counterbore processing mechanism and the bearing hole fine boring processing mechanism are respectively arranged in seven processing workers. There are workpieces clamped on the clamping mechanism, and the seven processing mechanisms process the workpieces on the corresponding clamping mechanisms, so that one bearing hole is rough drilled, the other bearing hole is rough drilled, the inner and outer sides of the bearing hole are milled, Rough boring of two bearing holes, rough boring and chamfering of the inner counterbore of one bearing hole, rough boring and chamfering of the inner counterbore of the other bearing hole, fine boring of two bearing holes and loading and unloading can be carried out at the same time, realizing the same cycle processing of each process, When a processing beat is completed, the rotary mechanism drives the rotary table to rotate at a certain angle, and the workpiece is transported to the next process for processing, which saves time and improves processing efficiency.
本实用新型可以达到以下有益效果:通过将多道工序集合到一台机床上进行加工,工件进行一次装夹后随旋转工作台旋转一周即完成了轴承孔的加工,使各个工序按照同一加工节拍进行加工,减少了加工时间,大大提高了加工效率,同时只需进行一次装夹,提高了加工精度。 The utility model can achieve the following beneficial effects: by combining multiple processes on one machine tool for processing, the workpiece is clamped once and then rotates with the rotary table for one revolution to complete the processing of the bearing hole, so that each process follows the same processing beat The processing reduces the processing time and greatly improves the processing efficiency. At the same time, it only needs to be clamped once, which improves the processing accuracy.
附图说明 Description of drawings
图1是现有节叉的结构示意图。 Fig. 1 is a structural schematic diagram of a conventional fork.
图2是现有节叉的另一个方向的示意图。 Fig. 2 is a schematic diagram of another direction of the existing fork.
图3是本实用新型的结构示意图。 Fig. 3 is a schematic structural view of the utility model.
图4是本实用新型的俯视方向示意图。 Fig. 4 is a schematic diagram of the top view direction of the utility model.
具体实施方式 Detailed ways
下面结合附图对本实用新型的具体实施方式进行详细描述。 Specific embodiments of the present utility model are described in detail below in conjunction with the accompanying drawings.
如图3和图4所示,本实用新型包括圆形床身3、旋转工作台4和支撑驱动工作转台旋转的旋转机构,旋转工作台4安装于所述的床身3中央,所述的旋转工作台4上沿圆周方向均布有八个夹装机构14,所述的床身3外周围沿圆周方向依次设置有与所述八个夹装机构14位置对应的上下料工位6、第一钻孔工位、第二钻孔工位、铣削工位、第一镗削工位、第二镗削工位、第三镗削工位和第四镗削工位,床身3外周围上设置有轴承孔钻孔装置、轴承孔侧面铣削装置和轴承孔镗削装置,轴承孔钻孔装置包括依次沿圆周方向设置的第一轴承孔钻孔加工机构7和第二轴承孔钻孔加工机构8,且分别对应设置于所述的第一钻孔工位和第二钻孔工位;所述的轴承孔侧面铣削装置包括轴承孔侧面铣削加工机构9并对应设置于所述的铣削工位;所述的轴承孔镗削装置包括依次沿圆周方向设置的轴承孔粗镗加工机构10、第一轴承孔沉孔加工机构15、第二轴承孔沉孔加工机构16和轴承孔精镗加工机构17,且分别对应设置于所述的第一镗削工位、第二镗削工位、第三镗削工位和第四镗削工位;所述所有的加工机构均通过各自对应的独立的伺服进给装置5导向进给,其中第一轴承孔沉孔加工机构和第二轴承孔沉孔加工机构为双向进给方式,分别驱动所述各个加工机构径向向该加工机构各自对应的夹装机构14上的工件进行加工。 As shown in Figures 3 and 4, the utility model includes a circular bed 3, a rotary table 4 and a rotating mechanism that supports and drives the rotation of the work turntable. The rotary table 4 is installed in the center of the bed 3, and the Eight clamping mechanisms 14 are evenly distributed along the circumferential direction on the rotary table 4, and the outer periphery of the bed 3 is sequentially provided with loading and unloading stations 6 corresponding to the positions of the eight clamping mechanisms 14 along the circumferential direction. 1st drilling station, 2nd drilling station, milling station, 1st boring station, 2nd boring station, 3rd boring station and 4th boring station, outside the bed 3 A bearing hole drilling device, a bearing hole side milling device and a bearing hole boring device are arranged on the periphery, and the bearing hole drilling device includes a first bearing hole drilling processing mechanism 7 and a second bearing hole drilling mechanism arranged along the circumferential direction in sequence. The processing mechanism 8 is respectively arranged at the first drilling station and the second drilling station; the bearing hole side milling device includes a bearing hole side milling mechanism 9 and is correspondingly arranged at the milling station Station; the bearing hole boring device includes a bearing hole rough boring processing mechanism 10, a first bearing hole counterbore processing mechanism 15, a second bearing hole counterbore processing mechanism 16 and a bearing hole fine boring processing mechanism arranged along the circumferential direction in sequence 17, and are correspondingly arranged at the first boring station, the second boring station, the third boring station and the fourth boring station; The servo feeding device 5 guides the feed, wherein the first bearing hole counterbore processing mechanism and the second bearing hole counterbore processing mechanism are in a bidirectional feeding mode, and respectively drive the respective processing mechanisms radially to the respective corresponding The workpiece on the clamping mechanism 14 is processed.
工作时,旋转工作台4上沿圆周方向均布有八个夹装机构14,八个夹装机构14分别对应一个上下料工位6和七个加工工位,第一轴承孔钻孔加工机构7、第二轴承孔钻孔加工机构8、轴承孔侧面铣削加工机构9、轴承孔粗镗加工机构10、第一轴承孔沉孔加工机构15、第二轴承孔沉孔加工机构16和轴承孔精镗加工机构17依次对应设置于七个加工工位,夹装机构14上对应夹装有工件,七个加工机构对各自对应的夹装机构14上的工件进行加工,使一个轴承孔粗钻、另一个轴承孔粗钻、轴承孔内侧与外侧铣削、两个轴承孔粗镗、一个轴承孔内侧沉孔粗镗兼倒角、另一个轴承孔内侧沉孔粗镗兼倒角、两隔轴承孔精镗以及上下料可以同时进行,实现各个工序同节拍加工,当一个加工节拍完成时,旋转机构驱动旋转工作台4旋转一定角度,将工件输送到下一工序上进行加工,节省了时间,提高了加工效率。 During work, eight clamping mechanisms 14 are evenly distributed along the circumferential direction on the rotary table 4, and the eight clamping mechanisms 14 correspond to a loading and unloading station 6 and seven processing stations respectively. The first bearing hole drilling processing mechanism 7. The second bearing hole drilling mechanism 8, the bearing hole side milling mechanism 9, the bearing hole rough boring processing mechanism 10, the first bearing hole counterbore processing mechanism 15, the second bearing hole counterbore processing mechanism 16 and the bearing hole fine boring The processing mechanism 17 is correspondingly arranged at seven processing stations in turn, and the corresponding clamping of the workpiece on the clamping mechanism 14 is carried out. Rough drilling of a bearing hole, milling of the inside and outside of the bearing hole, rough boring of two bearing holes, rough boring and chamfering of the inner counterbore of one bearing hole, rough boring and chamfering of the inner counterbore of the other bearing hole, fine boring of two bearing holes and Loading and unloading can be carried out at the same time to achieve the same cycle of processing in each process. When a processing cycle is completed, the rotating mechanism drives the rotary table 4 to rotate at a certain angle, and the workpiece is transported to the next process for processing, which saves time and improves processing efficiency. .
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520491000.6U CN204748019U (en) | 2015-07-06 | 2015-07-06 | A carousel machine for processing festival fork bearing hole |
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| CN201520491000.6U CN204748019U (en) | 2015-07-06 | 2015-07-06 | A carousel machine for processing festival fork bearing hole |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105750915A (en) * | 2016-04-28 | 2016-07-13 | 奉化市欧特瑞智能科技有限公司 | Automatic multi-working-procedure synchronous machining composite numerically-controlled machine tool |
| CN108080957A (en) * | 2018-01-26 | 2018-05-29 | 永嘉县正菱机械科技股份有限公司 | Universal-joint fork bores earhole equipment |
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2015
- 2015-07-06 CN CN201520491000.6U patent/CN204748019U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105750915A (en) * | 2016-04-28 | 2016-07-13 | 奉化市欧特瑞智能科技有限公司 | Automatic multi-working-procedure synchronous machining composite numerically-controlled machine tool |
| CN105750915B (en) * | 2016-04-28 | 2018-04-17 | 奉化市欧特瑞智能科技有限公司 | One kind automation multiple operation synchronous processing combined numerically controlled machine |
| CN108080957A (en) * | 2018-01-26 | 2018-05-29 | 永嘉县正菱机械科技股份有限公司 | Universal-joint fork bores earhole equipment |
| CN108080957B (en) * | 2018-01-26 | 2024-05-24 | 永嘉县正菱机械科技股份有限公司 | Ear hole drilling equipment for universal joint fork |
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