CN204122950U - Bag cage is welding integrated - Google Patents
Bag cage is welding integrated Download PDFInfo
- Publication number
- CN204122950U CN204122950U CN201420493986.6U CN201420493986U CN204122950U CN 204122950 U CN204122950 U CN 204122950U CN 201420493986 U CN201420493986 U CN 201420493986U CN 204122950 U CN204122950 U CN 204122950U
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- cage
- bag
- welding integrated
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Abstract
It is welding integrated that the utility model relates to a kind of bag cage, belongs to bonding machine field.The utility model originally comprises housing, is provided with at least one group of air accumulator in housing, and air accumulator is connected with at least one exhaust casing by wireway, and every exhaust casing is placed in the outside of often arranging electrode pads, and described cylinder is placed in outside housing front panel.Prior art is integrated into one formula by the utility model, achieve cage body and collet whole automatic production line formula periodic duty up and down, save manpower, raise the efficiency, have the welded machine equipment of bag cage and automatic discharging system, need 1 people can complete the work that original 4 people could complete completely, can weld three meters of cage bone finished product 750-800 bars every day, production efficiency is original twice.Pull dolly flexible design and upper and lower supporter once completes on streamline, make a bag cage perpendicularity reach 99%.When changing product mold, the fast debugging of equipment.Achieve automatic discharging, avoid the actual bodily harm to operator.
Description
Technical field
It is welding integrated that the utility model relates to a kind of bag cage, belongs to bonding machine field.
Background technology
24 traditional muscle bag cage welding machines and upper and lower holder welding machine split are arranged, all employing two manual operations substantially in welding process, perpendicularity (pulse dust cleaning when causing installing and using of upper and lower supporter and cage body can not be ensured, friction between filter bag and filter bag, greatly shorten life of bag filter), and operation is loaded down with trivial details, other weld forward and backward operation needs other equipment, i.e. wasting manpower and material resources.
Utility model content
The purpose of this utility model is to provide and can pop-up welding, subiculum welding sequence be integrated simultaneously, with the welding of streamline, and ensures that the perpendicularity of upper and lower supporter and cage body can reach 99%, and welding sequence is simple, and the bag cage that production cost is low is welding integrated.
technical solution
The utility model originally comprises housing, is provided with at least one group of air accumulator in housing, and air accumulator is connected with at least one exhaust casing by wireway, and every exhaust casing is placed in the outside of often arranging electrode pads, and described cylinder is placed in outside housing front panel.
Further: be provided with fixing cylinder screw chute inside case panel, chute is provided with bolt hole, achieve the order exempting to dismantle adjustment cylinder, maintain easily.
Further: cylinder is connected with magnetic valve, realize automatically controlled.
Further: cylinder is also connected with the operated by foot switch below housing, completes control by foot-operated mode.
Further: often row arranges eight electrode pads.
The utility model is for the deficiencies in the prior art, be integrated into one prior art 24 muscle bag cage welding machine and upper and lower holder welding machine formula, there is following features: 1. achieve cage body and collet whole automatic production line formula periodic duty up and down, save manpower, raise the efficiency, have the welded machine equipment of bag cage and automatic discharging system, need 1 people can complete the work that original 4 people could complete completely, and can weld three meters of cage bone finished product 750-800 bars every day, production efficiency is original twice; 2. pull dolly flexible design and upper and lower supporter once completes on streamline, make a bag cage perpendicularity reach 99%.3. when changing product mold, the fast debugging of equipment, the machine repair personnel also without the need to specialty just can complete; 4. achieve automatic discharging, avoid the actual bodily harm to operator.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model;
Fig. 2 is the plan structure schematic diagram of utility model;
Fig. 3 is the main TV structure schematic diagram of the utility model;
Fig. 4 is the utility model host machine part backsight structural representation;
Fig. 5 is the utility model host machine part forward sight structural representation;
Fig. 6 is the utility model host machine part side-looking structural representation;
Fig. 7 is the main frame mould part structural representation of utility model;
Fig. 8 is the utility model electrically-controlled controller part-structure schematic diagram;
Fig. 9 is that the utility model draws cage body dolly part-structure schematic diagram automatically;
Figure 10 is utility model type of drive part-structure schematic diagram;
Figure 11 is the utility model automatic discharger part-structure schematic diagram;
Figure 12 is the utility model wire feed track installation frame part-structure schematic diagram.
Detailed description of the invention
the utility model comprises
feeding area
Feeding area is the beginning of whole streamline, according to product different size, manually straightening good Q235A material steel wire is put into the discharging frame 1 supported by support 11.
electric current spot welding welding system (being called for short main frame 2)
1. main frame 2 arranges former and later two guidance panels, and manually silk is worn in plate operation from behind, and operation of front panel welds.
2. main frame 2 inside arranges two groups, four air accumulators 213, air accumulator 213 is connected with 24 cylinders 221 respectively by 24 wireways, one row arranges 8 cylinders 221, eight electrode pads 235, every exhaust casing 221 is placed in the outside of often arranging electrode pads 235, and described cylinder 221 is placed in outside housing front panel.
Be provided with fixing cylinder screw chute inside described housing front panel, chute is provided with bolt hole, achieves the order exempting to dismantle adjustment cylinder, maintains easily.
3. main frame 2 airframe structure, framework is all welded with 50X100mm channel-section steel; Front panel adopts 30mm thickness 45 steel matter to process; Rear board adopts 5mm thickness Q235B cold-reduced sheet material die mould to form.
4. main frame 2 inside arranges two electric current welding transformers (being divided into left and right), and the negative pole of left and right current transformer is connected with central copper electrode 232, (every bar is by 30 0.1mm thickness copper conductive strips for the copper conductive strips of other 24 500mm length, combine), one end is connected with cylinder 221, one end is connected with the positive pole of current transformer, during operation welding, open start-up routine, magnetic valve 212 works, contact with steel wire (compressed air pressure 0.2-0.3Mpa) with grade positive pole 235 that powers on dynamic air cylinder 221, now two current transformers in left and right control six groups of cylinders respectively, often group arranges four cylinders, the quantity starting cylinder 221 carries out electric control operation according to actual needs, set the automatic welding time as every 0.01 or 0.99 second (according to unlike material, surface cleanness carries out arranging best energising duration) automatic welding, until after completing, start secondary second time program.
main frame mould 233
The welding integrated special equipment of 24 muscle type bag cage, can be used for welding 8 muscle, 10 muscle, 12 muscle, 14 muscle, 16 muscle, 18 muscle, 20 muscle, 22 muscle, 24 muscle, nine kinds of specifications and models bag cages, only need change required model wears a mould, then fixing cylinder screw is loosened, only need fixing cylinder screw to move to appropriate location along chute, then fix cylinder 221 position.When traditional type changes product standard and type, cylinder before must be pulled down one by one, carrying out the installation of every bar cylinder assigned address, the method professional mechanician, the fastest speed also wants four hours workloads, for this drawback, rear guidance panel has also been designed to the form of chute by us, only need move cylinder location slightly, thus debug time was shortened in one hour, and not need professional machine maintenance to complete.
automatically cage body dolly is drawn to drive
(1)
automatically cage body dolly is drawn45 steel matter are adopted to be welded, automatically draw cage body dolly to be placed on I-shaped die track 3, thus in turn ensure that the front end face of bag cage and the perpendicularity of cage body, four fluted body pulleys 314 have been installed below vertical plane, enable to slide like a cork on the track 3, and noiselessness.The dolly way of traditional type, bearing is close on track top and bottom, left and right aluminum strip is done spacing, causes with dolly dumb, usually stuck, and noise is very big, for this drawback, the dolly that we design both had changed the uneven phenomenon of end face, and it is stuck also to have discharged dolly, burn out the situation of driver, and noise is minimum.
(2) drive and automatically draw cage body dolly to adopt Panasonic's stepper motor, auto-compensation, each ring is made to be less than 0.2mm apart from error, the kind of drive, (one end is fixed on the top of dolly to adopt 19 meters of Timing Belts about 32 to connect, one end is arranged on the below of dolly), by a driving wheel 331 and two followers 332, drive the mode of automatically drawing cage body dolly.
track 3
Track adopts one whole 200X200mm i shaped steel to process non junction track, automatically draws cage body dolly to walk on the track 3 smoothly.After traditional type adopts steel plate bending die mould, three joints are assembled, cause joint usually card main carriage, burnt out by driver, after improving, never occur driver burnout phenomenon.
automatic discharger 5
Adopt automatic discharger 5 of the prior art, automatic discharger 5 is provided with photoelectric sensor, cylinder, and photoelectric sensor completes discharging by cylinder; During work, when trolley travelling receives signal to optoelectronic switch during the end of track 3, two cylinders on automatic discharging run, thus reach the object of automatic discharging.Traditional type, without this function, is all the method adopting manual cleaning, the bag cage extreme temperatures of just having welded, certain injury is caused to the health of operator, so we devise this automatic discharge unit, both improve output, it also avoid the injury brought to operator.
electrical apparatus control system 4
(1)
electrical apparatus control system 4installation meet the relevant security appliance specification of country, easy and simple to handle, rationally distributed, cabling is neat, easy to maintenance.
(2) electrical equipment control device adopts domestic best brand of product.
(3) switch board 41 adopts from lock control, is provided with scram button, and has ring distance, current number of rings liquid crystal display 43, control button 42 balancing boom device.
(4) switch board 41 comprises ring distance, number of rings, the setting of muscle number, auto-manual, false alarm and transmission system.
Claims (6)
1. bag cage is welding integrated, comprises main frame, automatically draws cage body dolly, it is characterized in that, at least one group of air accumulator is provided with in the housing of main frame, air accumulator is connected with at least one exhaust casing by wireway, and every exhaust casing is placed in the outside of often arranging electrode pads, and described cylinder is placed in outside case panel.
2. according to claim 1 bag of cage is welding integrated, it is characterized in that, be provided with cylinder chute inside case panel, chute is provided with bolt hole.
3. according to claim 1 bag of cage is welding integrated, and it is characterized in that, cylinder is connected with magnetic valve.
4. the bag cage according to claim 1 or 3 is welding integrated, it is characterized in that, cylinder is also connected with the operated by foot switch below housing.
5. according to claim 1 bag of cage is welding integrated, it is characterized in that, an exhaust casing arranges eight electrode pads.
6. according to claim 1 bag of cage is welding integrated, it is characterized in that, automatically draw cage body dolly to be placed on I-shaped die track, make the front end face of bag cage and cage body keep vertical, automatically draw cage body dolly that four fluted body pulleys are installed, enable to slide like a cork in orbit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420493986.6U CN204122950U (en) | 2014-08-29 | 2014-08-29 | Bag cage is welding integrated |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420493986.6U CN204122950U (en) | 2014-08-29 | 2014-08-29 | Bag cage is welding integrated |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204122950U true CN204122950U (en) | 2015-01-28 |
Family
ID=52379339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420493986.6U Active CN204122950U (en) | 2014-08-29 | 2014-08-29 | Bag cage is welding integrated |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204122950U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109201973A (en) * | 2018-10-26 | 2019-01-15 | 浙江鸿盛环保科技集团有限公司 | Modularization bag cage preparation system |
-
2014
- 2014-08-29 CN CN201420493986.6U patent/CN204122950U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109201973A (en) * | 2018-10-26 | 2019-01-15 | 浙江鸿盛环保科技集团有限公司 | Modularization bag cage preparation system |
| CN109201973B (en) * | 2018-10-26 | 2024-03-08 | 浙江鸿盛新材料科技集团股份有限公司 | Modular bag cage preparation system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Bag-cage welding all-in-one machine Effective date of registration: 20170728 Granted publication date: 20150128 Pledgee: Wuhai Shengda investment Company Limited by Guarantee Pledgor: The great day electric power environmental technology Co., Ltd in Wuhai City Registration number: 2017990000688 |