CN104477610A - Automatic managing machine for managing straight rubber pipes - Google Patents
Automatic managing machine for managing straight rubber pipes Download PDFInfo
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- CN104477610A CN104477610A CN201410746299.5A CN201410746299A CN104477610A CN 104477610 A CN104477610 A CN 104477610A CN 201410746299 A CN201410746299 A CN 201410746299A CN 104477610 A CN104477610 A CN 104477610A
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- 239000000463 material Substances 0.000 claims abstract description 38
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000003292 glue Substances 0.000 abstract description 5
- 230000000712 assembly Effects 0.000 abstract description 2
- 238000000429 assembly Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
一种用于直型胶管理料的自动理料机，所述自动理料机包括理料盘(1)、顶料装置(2)、左理料挡板(3)、右理料挡板(4)、前调节挡板(5)、送料滑动块(6)和送料气缸(7)；所述左理料挡板(3)和右理料挡板(4)设置在理料盘(1)上，理料盘(1)前端设有前调节挡板(5)；所述送料滑动块(6)位于前调节挡板(5)和理料盘(1)之间并与送料气缸(7)连接；所述顶料装置(2)包括顶杆(8)、顶升气缸(9)、滑动块(10)、第一传感器(11)和第二传感器(12)；所述顶杆(8)与顶升气缸(9)连接固定在滑动块(10)上。本自动理料机可以实现不同规格的直型胶管理料，替代人工理料，能更好地实现胶管总成的自动化生产，大大提高了生产效率。
An automatic sorting machine for straight glue management, the automatic sorting machine includes a sorting tray (1), a feeding device (2), a left sorting baffle (3), a right sorting baffle (4), front adjustment baffle plate (5), feeding sliding block (6) and feeding cylinder (7); described left material baffle plate (3) and right material baffle plate (4) are arranged on the material management tray ( 1), the front end of the material tray (1) is provided with a front adjustment baffle (5); the feeding sliding block (6) is located between the front adjustment baffle (5) and the material tray (1) (7) connection; the jacking device (2) includes a push rod (8), a jacking cylinder (9), a slide block (10), a first sensor (11) and a second sensor (12); the jack Rod (8) is connected with jacking cylinder (9) and is fixed on the slide block (10). The automatic material sorting machine can realize straight rubber material management of different specifications, replace manual material management, and can better realize the automatic production of rubber hose assemblies, greatly improving production efficiency.
Description
技术领域technical field
本发明属于机械技术领域，涉及一种理料机构，特别是一种用于直型胶管理料的自动理料机。The invention belongs to the technical field of machinery and relates to a sorting mechanism, in particular to an automatic sorting machine for straight glue management.
背景技术Background technique
随着汽车行业的蓬勃发展、胶管总成市场需求日益剧增。胶管总成生产需经过装配和铆合等工序，而目前胶管的装配、铆合工序大多采用人工理料、送料的方式，长时间重复理料，极其容易造成人员疲惫，且生产效率低，无法满足胶管装配、铆合全自动化生产的发展趋势。With the vigorous development of the automobile industry, the market demand for rubber hose assemblies is increasing day by day. The production of rubber hose assembly needs to go through processes such as assembly and riveting. At present, most of the assembly and riveting processes of rubber hoses use manual material sorting and feeding. Repeated material sorting for a long time is extremely easy to cause fatigue of personnel, and the production efficiency is low. Meet the development trend of fully automated production of rubber hose assembly and riveting.
发明内容Contents of the invention
本发明的目的是为了解决上述问题，提供一种可以实现不同规格直型胶管自动理料的理料机，便于机器人或机械手等其他机械化方式来取料送入装配机构，替代人工理料，实现自动化生产。The object of the present invention is to solve the above problems, to provide a material sorting machine that can realize automatic material sorting of straight rubber hoses of different specifications, which is convenient for robots or manipulators and other mechanized methods to take materials and send them into the assembly mechanism, instead of manual material sorting, to realize Automated manufacturing.
本发明是通过以下技术方案来实施：The present invention is implemented through the following technical solutions:
一种用于直型胶管理料的自动理料机，所述自动理料机包括理料盘1、顶料装置2、左理料挡板3、右理料挡板4、前调节挡板5、送料滑动块6和送料气缸7；所述左理料挡板3和右理料挡板4设置在理料盘1上，理料盘1前端设有前调节挡板5；所述送料滑动块6位于前调节挡板5和理料盘1之间并与送料气缸7连接；所述顶料装置2包括顶杆8、顶升气缸9、滑动块10、第一传感器11和第二传感器12；所述顶杆8与顶升气缸9连接固定在滑动块10上；所述第一传感器11和第二传感器12设置在顶杆8两侧。An automatic sorting machine for straight glue management, the automatic sorting machine includes a sorting tray 1, a feeding device 2, a left sorting baffle 3, a right sorting baffle 4, and a front adjusting baffle 5. The feeding sliding block 6 and the feeding cylinder 7; the left material adjustment baffle 3 and the right material adjustment baffle 4 are arranged on the material management tray 1, and the front end of the material arrangement tray 1 is provided with a front adjustment baffle 5; The sliding block 6 is located between the front adjustment baffle plate 5 and the material tray 1 and is connected with the feeding cylinder 7; A sensor 12; the push rod 8 is connected and fixed on the sliding block 10 with the jacking cylinder 9; the first sensor 11 and the second sensor 12 are arranged on both sides of the push rod 8.
所述理料盘1以一定的角度倾斜固定在机架上。所述左调节挡板3和右调节挡板4，可以通过手动、电机或气缸等方式调节挡板间距，满足不同长度胶管的储放。Described material arrangement tray 1 is fixed on the frame with a certain angle inclination. The left adjustment baffle 3 and the right adjustment baffle 4 can adjust the distance between the baffles manually, by motor or cylinder, so as to meet the storage of rubber hoses of different lengths.
所述前调节挡板5上设有第一螺栓13、第二螺栓18、第一导柱16、第二导柱17和固定块15，所述固定块15两端分别与第一侧面挡板14和第二侧面挡板19连接，所述固定块15带有2个螺纹孔与第一螺栓13和第二螺栓18配合，所述固定块15带有2个通孔与第一导柱16和第二导柱17配合，所述第一导柱16和第二导柱17与前调节挡板5连接，调节第一螺栓13和第二螺栓18，带动前调节挡板5上下运动，从而调节前调节挡板5与送料滑动块6之间的高度差。实现不同直径胶管出料的需求。The front adjustment baffle plate 5 is provided with a first bolt 13, a second bolt 18, a first guide post 16, a second guide post 17 and a fixed block 15, and the two ends of the fixed block 15 are connected with the first side baffle respectively. 14 is connected with the second side baffle 19, the fixed block 15 has two threaded holes to cooperate with the first bolt 13 and the second bolt 18, and the fixed block 15 has two through holes and the first guide post 16 Cooperate with the second guide post 17, the first guide post 16 and the second guide post 17 are connected with the front adjustment baffle 5, adjust the first bolt 13 and the second bolt 18, and drive the front adjustment baffle 5 to move up and down, thereby Adjust the height difference between the baffle plate 5 and the feeding slide block 6 before adjusting. To meet the needs of different diameter hose discharge.
所述送料滑动块6与送料气缸7连接，送料气缸7带动送料滑动块往复运动，可将胶管有序带入前调节挡板和送料滑动块之间。The feeding sliding block 6 is connected with the feeding cylinder 7, and the feeding cylinder 7 drives the feeding sliding block to reciprocate, so that the rubber hose can be brought into between the front adjustment baffle plate and the feeding sliding block in an orderly manner.
所述顶杆8为中间部位带有凹槽，实现胶管定位The push rod 8 has a groove in the middle part to realize the positioning of the rubber hose
本发明的有益效果：本发明能够满足不同规格的直型胶管在装配、铆合时的自动理料，大大提高了生产效率，满足自动化生产的需求。Beneficial effects of the present invention: the present invention can satisfy the automatic material sorting of straight rubber hoses of different specifications during assembly and riveting, greatly improves the production efficiency, and satisfies the requirements of automatic production.
附图说明Description of drawings
图1为本发明的用于直型胶管理料的自动理料机的结构示意图。Fig. 1 is a schematic structural view of an automatic sorting machine for straight glue management according to the present invention.
图2为本发明的前调节挡板示意图Figure 2 is a schematic diagram of the front adjustment baffle of the present invention
附图标记说明：1、理料盘；2、顶料装置；3、左理料挡板；4、右理料挡板；5、前调节挡板；6、送料滑动块；7、送料气缸；8、顶杆；9、顶升气缸；10、滑动板；11、第一传感器；12、第二传感器；13、第一螺栓；14、第一侧挡板；15、固定块；16、第一导柱；17、第二导柱；18、第二螺栓；19、第二侧挡板。Explanation of reference signs: 1. Material sorting tray; 2. Topping device; 3. Left material sorting baffle; 4. Right material sorting baffle; 5. Front adjusting baffle; 6. Feeding sliding block; 7. Feeding cylinder ; 8, ejector rod; 9, jacking cylinder; 10, sliding plate; 11, first sensor; 12, second sensor; 13, first bolt; 14, first side baffle; 15, fixed block; 16, The first guide post; 17, the second guide post; 18, the second bolt; 19, the second side baffle.
具体实施方式Detailed ways
下面结合附图1和2对本发明做进一步说明。Below in conjunction with accompanying drawing 1 and 2 the present invention is described further.
一种用于直型胶管理料的自动理料机，所述自动理料机包括理料盘1、顶料装置2、左理料挡板3、右理料挡板4、前调节挡板5、送料滑动块6和送料气缸7；所述左理料挡板3和右理料挡板4设置在理料盘1上，理料盘1前端设有前调节挡板5；所述送料滑动块6位于前调节挡板5和理料盘1之间并与送料气缸7连接；所述顶料装置2包括顶杆8、顶升气缸9、滑动块10、第一传感器11和第二传感器12；所述顶杆8与顶升气缸9连接固定在滑动块10上；所述第一传感器11和第二传感器12设置在顶杆8两侧。An automatic sorting machine for straight glue management, the automatic sorting machine includes a sorting tray 1, a feeding device 2, a left sorting baffle 3, a right sorting baffle 4, and a front adjusting baffle 5. The feeding sliding block 6 and the feeding cylinder 7; the left material adjustment baffle 3 and the right material adjustment baffle 4 are arranged on the material management tray 1, and the front end of the material arrangement tray 1 is provided with a front adjustment baffle 5; The sliding block 6 is located between the front adjustment baffle plate 5 and the material tray 1 and is connected with the feeding cylinder 7; A sensor 12; the push rod 8 is connected and fixed on the sliding block 10 with the jacking cylinder 9; the first sensor 11 and the second sensor 12 are arranged on both sides of the push rod 8.
所述理料盘(1)以一定的角度倾斜固定在机架上。所述理料盘1上设有左调节挡板3和右调节挡板4，调节挡板3和调节挡板4可以通过手动、电机或气缸等方式调节挡板间的宽度，满足不同长度胶管的储放。The material sorting tray (1) is obliquely fixed on the frame at a certain angle. The left adjustment baffle 3 and the right adjustment baffle 4 are arranged on the material sorting tray 1, and the adjustment baffle 3 and the adjustment baffle 4 can adjust the width between the baffles by manual, motor or cylinder, etc., to meet the different lengths of rubber hoses. storage.
所述前调节挡板5上设有第一螺栓13、第二螺栓18、第一导柱16、第二导柱17和固定块15，所述固定块15两端分别与第一侧面挡板14和第二侧面挡板19连接，所述固定块15带有2个螺纹孔与第一螺栓13和第二螺栓18配合，所述固定块15带有2个通孔与第一导柱16和第二导柱17配合，所述导柱第一16和第二导柱17与前调节挡板5连接，调节第一螺栓13和第二螺栓18，带动前调节挡板5上下运动，从而调节前调节挡板5与送料滑动块6之间的高度差，实现不同直径胶管出料的需求。送料滑动块6与送料气缸7连接，送料气缸7带动送料滑动块6往复运动，将胶管有序带入前调节挡板5和送料滑动块6之间。The front adjustment baffle plate 5 is provided with a first bolt 13, a second bolt 18, a first guide post 16, a second guide post 17 and a fixed block 15, and the two ends of the fixed block 15 are connected with the first side baffle respectively. 14 is connected with the second side baffle 19, the fixed block 15 has two threaded holes to cooperate with the first bolt 13 and the second bolt 18, and the fixed block 15 has two through holes and the first guide post 16 Cooperate with the second guide post 17, the first 16 of the guide post and the second guide post 17 are connected with the front adjustment baffle 5, adjust the first bolt 13 and the second bolt 18, and drive the front adjustment baffle 5 to move up and down, thereby Before adjustment, adjust the height difference between the baffle plate 5 and the feeding slide block 6 to meet the requirements for discharging rubber hoses with different diameters. The feeding sliding block 6 is connected with the feeding cylinder 7, and the feeding cylinder 7 drives the feeding sliding block 6 to reciprocate, and the rubber hose is brought into between the front adjustment baffle plate 5 and the feeding sliding block 6 in an orderly manner.
所述顶料装置2，包括顶杆8、顶升气缸9、传感器11和传感器12，所述顶杆8固定在滑动板10上，顶杆8与顶升气缸9连接。顶升气缸9固定在滑动块10下端。所述顶杆8为中间部位带有凹槽，实现胶管定位。The jacking device 2 includes a jack 8 , a jacking cylinder 9 , a sensor 11 and a sensor 12 , the jack 8 is fixed on a slide plate 10 , and the jack 8 is connected to the jacking cylinder 9 . Jacking cylinder 9 is fixed on slide block 10 lower ends. The push rod 8 has a groove in the middle to realize the positioning of the rubber hose.
所述第一传感器11和第二传感器12分别设在顶杆8两侧，并固定在滑动块10上。The first sensor 11 and the second sensor 12 are respectively arranged on both sides of the push rod 8 and fixed on the sliding block 10 .
本发明的工作流程：当第一传感器11或(和)第二传感器12没有检测到胶管时，传感器发出信号，控制器控制送料气缸带动送料滑动块往复运动，将胶管有序送入调节挡板5和送料滑动块6之间，胶管滑至顶杆8凹槽处，第一传感器11和第二传感器12均检测到胶管时，发出信号控制顶升气缸将顶杆8顶起，胶管被托起。机械手抓走胶管，再开始下一轮循环，实现直型胶管的自动理料。The working process of the present invention: when the first sensor 11 or (and) the second sensor 12 does not detect the rubber hose, the sensor sends a signal, and the controller controls the feeding cylinder to drive the feeding sliding block to reciprocate, and the rubber hose is sent into the adjustment baffle in an orderly manner 5 and the feeding sliding block 6, the rubber hose slides to the groove of the ejector rod 8, when the first sensor 11 and the second sensor 12 both detect the rubber hose, a signal is sent to control the jacking cylinder to jack up the ejector rod 8, and the rubber hose is supported rise. The manipulator grabs the rubber hose and starts the next cycle to realize the automatic sorting of straight rubber hoses.
上面所述的实施例仅仅是对本发明的优选实施方式进行描述，并非对本发明的构思和范围进行限定，在不脱离本发明设计构思前提下，本领域中普通工程技术人员对本发明的技术方案做出的各种变型和改进，均应落入本发明的保护范围，本发明请求保护的技术内容已经全部记载在权利要求书中。The above-mentioned embodiments are only described to the preferred implementation of the present invention, and are not intended to limit the concept and scope of the present invention. Under the premise of not departing from the design concept of the present invention, ordinary engineers and technicians in the field can make technical solutions of the present invention. The various modifications and improvements mentioned above should all fall within the protection scope of the present invention, and the technical content claimed in the present invention has been fully recorded in the claims.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410746299.5A CN104477610B (en) | 2014-12-09 | 2014-12-09 | Automatic managing machine for managing straight rubber pipes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410746299.5A CN104477610B (en) | 2014-12-09 | 2014-12-09 | Automatic managing machine for managing straight rubber pipes |
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| Publication Number | Publication Date |
|---|---|
| CN104477610A true CN104477610A (en) | 2015-04-01 |
| CN104477610B CN104477610B (en) | 2017-02-22 |
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| CN201410746299.5A Expired - Fee Related CN104477610B (en) | 2014-12-09 | 2014-12-09 | Automatic managing machine for managing straight rubber pipes |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108244467A (en) * | 2017-12-21 | 2018-07-06 | 成都松川雷博机械设备有限公司 | Steamed dumplings makes production line |
| CN109703996A (en) * | 2017-10-26 | 2019-05-03 | 无锡华润安盛科技有限公司 | Mounting structure, detection device and the charging tray conveyer system of charging tray feeding abnormality detection |
| CN109894537A (en) * | 2019-03-29 | 2019-06-18 | 奥美森智能装备股份有限公司 | A kind of feeding mechanism of bending machine |
| CN110758819A (en) * | 2019-11-28 | 2020-02-07 | 张家港市易华润东新材料有限公司 | Floor is packing conveying unit for packing |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109703996A (en) * | 2017-10-26 | 2019-05-03 | 无锡华润安盛科技有限公司 | Mounting structure, detection device and the charging tray conveyer system of charging tray feeding abnormality detection |
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| CN108244467B (en) * | 2017-12-21 | 2023-10-27 | 成都松川雷博机械设备有限公司 | Production line for producing roasted wheat |
| CN109894537A (en) * | 2019-03-29 | 2019-06-18 | 奥美森智能装备股份有限公司 | A kind of feeding mechanism of bending machine |
| CN109894537B (en) * | 2019-03-29 | 2024-04-12 | 奥美森智能装备股份有限公司 | Feeding mechanism of bending machine |
| CN110758819A (en) * | 2019-11-28 | 2020-02-07 | 张家港市易华润东新材料有限公司 | Floor is packing conveying unit for packing |
| CN110758819B (en) * | 2019-11-28 | 2024-02-02 | 张家港市易华润东新材料有限公司 | Packaging conveying unit for floor packaging |
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| CN104477610B (en) | 2017-02-22 |
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