CN204112035U - A kind of Tufting machine - Google Patents
A kind of Tufting machine Download PDFInfo
- Publication number
- CN204112035U CN204112035U CN201420404303.5U CN201420404303U CN204112035U CN 204112035 U CN204112035 U CN 204112035U CN 201420404303 U CN201420404303 U CN 201420404303U CN 204112035 U CN204112035 U CN 204112035U
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- CN
- China
- Prior art keywords
- tufting machine
- frame
- machine body
- thread depressing
- depressing mechanism
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model relates to a kind of Tufting machine, comprise frame and Tufting machine body, Tufting machine body is arranged in frame, it is characterized in that: also comprise bracing frame and thread depressing mechanism, bracing frame is arranged in described frame, and thread depressing mechanism to be arranged on bracing frame and to be in the needle bar front of described Tufting machine body.Owing to being provided with thread depressing mechanism in needle bar front, when knitting wool is pushed down by thread depressing mechanism, knitting wool is tightened up, and now the needle bar of Tufting machine body produces recessed decorative pattern downwards on tufted carpet, and when thread depressing mechanism unclamps knitting wool, the needle bar of Tufting machine body produces decorative pattern protruding upward on tufted carpet, therefore, by arranging thread depressing mechanism, control the elasticity of knitting wool, thus on tufted carpet, produce uneven three-dimensional pattern, make tufted carpet more attractive in appearance.
Description
Technical field
The utility model relates to a kind of carpet manufacture equipment, particularly relates to a kind of Tufting machine.
Background technology
Tufted carpet originates from the State of Georgia, US in 19th century.Initial because its outward appearance is as lawn, so also known as turf (turf) fabric.30 ~ forties of 20th century, tufted carpet develops into row's pin synthetic tuft by single needle synthetic tuft.There is again the tufted carpet of jacquard weave and stamp the fifties, and popularize in European and American countries gradually.Since the sixties, tufted carpet take chemical fibre as main raw material, and fabric width reaches 4 ~ 5 meters.Due to wide in variety, production efficiency is high, cost performance is high, therefore tufted carpet becomes maximum, the most widely used kind of output in machine-made carpet.
The processing technology of tufted carpet is:
1, material prepares, and the tacryl of pre-HEAT SETTING is woven into the various chemical fibre yarns needed for base fabric and synthetic tuft.
2, synthetic tuft sizing, namely with synthetic tuft equipment (row's of being generally pin machinery) leader tape chemical fibre yarn whole row, at high speed synthetic tuft on tacryl base fabric, blanket face forms neat and intensive loop pile or cut pile.
3, in blanket back face, synthetic latex or polyester-class adhesive are scraped in painting, and base fabric and synthetic tuft are sticked into firmly overall.
4, postfinishing process, comprises and pastes the foamed plastics backing such as butadiene-styrene rubber or Polyurethane or gunny cloth backing with the smooth blanket face of loop cutting machine, blanket face stamp, blanket back, the fluffy and finishing blanket face etc. with steam.
The yarn of synthetic tuft, generally adopts the blended yarns such as terylene, polyamide fibre, polypropylene fibre, the pure wool yarns of expensive goods; Base fabric early application jute woven fabric, at present most employing polypropylene fibre Flat Filament Machine fabric, polyester filament woven fabric or supatex fabric.
The lint of carpet implants wool yarn to form looped pile by special tufting needle on base fabric, cut off looped pile and form lint, resin, sizing material (backing sizing material) set looped pile or lint are coated in the base fabric back side, prevent that fine hair is loose to come off and pilling, and can improve the DIMENSIONAL STABILITY of woollen blanket.Scribbling the carpet back of glue, also can paste one deck foam-back again, what also have pastes second layer fabric at carpet back, claims secondary backing, all has the function increasing tufted carpet elasticity and durability.Product is mainly used as aisle, indoor floor laying material.
But current Tufting machine again tufted carpet can not produce uneven decorative pattern, and its decorative pattern does not have stereovision, causes tufted carpet to lack attractive in appearance, cannot adapt to the aesthetic requirement that people improve day by day.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of Tufting machine, and this Tufting machine can produce concavo-convex three-dimensional pattern, makes tufted carpet more attractive in appearance.The technical scheme adopted is as follows:
A kind of Tufting machine, comprise frame and Tufting machine body, Tufting machine body is arranged in frame, it is characterized in that: also comprise bracing frame and thread depressing mechanism, bracing frame is arranged in described frame, and thread depressing mechanism to be arranged on bracing frame and to be in the needle bar front of described Tufting machine body.
Owing to being provided with thread depressing mechanism in needle bar front, when knitting wool is pushed down by thread depressing mechanism, knitting wool is tightened up, and now the needle bar of Tufting machine body produces recessed decorative pattern downwards on tufted carpet, and when thread depressing mechanism unclamps knitting wool, the needle bar of Tufting machine body produces decorative pattern protruding upward on tufted carpet, therefore, by arranging thread depressing mechanism, control the elasticity of knitting wool, thus on tufted carpet, produce uneven three-dimensional pattern, make tufted carpet more attractive in appearance.
As preferred version of the present utility model, described thread depressing mechanism comprises guide roller, multiple fabric wheel, multiple line ball driving mechanism, motor, rotating shaft and transmission mechanism, the circumference of guide roller offers many yarn guide channels, and the width of yarn guide channel can hold fabric wheel; Rotating shaft is rotatably arranged on support frame as described above, and guide roller is arranged in rotating shaft; Motor and transmission mechanism are installed in described frame, and the output shaft of motor is connected with rotating shaft transmission by transmission mechanism; Each line ball driving mechanism is installed on bracing frame, and each fabric wheel is arranged on the clutch end of corresponding line ball driving mechanism; Each fabric wheel and yarn guide channel one_to_one corresponding.By thread depressing mechanism being set to the guide roller with multiple yarn guide channel, and multiple fabric wheel, each fabric wheel coordinates the elasticity of a yarn guide channel to a knitting wool to control, the rotation of guide roller and fabric wheel simultaneously controls the payingoff speed of knitting wool, such thread depressing mechanism independently can control elasticity and the payingoff speed of each bar knitting wool, thus produce more abundant concavo-convex three-dimensional pattern, make tufted carpet more attractive in appearance.Above-mentioned transmission mechanism can be gear train or bearing assembly etc.
As the further preferred version of the utility model, described line ball driving mechanism comprises cylinder and electromagnetic valve, and electromagnetic valve is electrically connected with cylinder; Described fabric wheel is arranged on the piston-rod end of cylinder.The frame mode that line ball driving mechanism adopts cylinder and electromagnetic valve to match, the action of each cylinder is independently controlled by each electromagnetic valve, thus each fabric wheel of control is pushed down or unclamps knitting wool arbitrarily, mode by programming realizes controlling, thus enables Tufting machine produce corresponding decorative pattern according to pre-designed pattern.
As preferred version of the present utility model, described Tufting machine body is also provided with upper conductor mechanism, and upper conductor mechanism is in the top of thread depressing mechanism.By arranging upper conductor mechanism, make the cabling above thread depressing mechanism more smooth and easy, prevent knitting wool at random or knotting, guarantee produce carry out smoothly.
As preferred version of the present utility model, described Tufting machine body is also provided with lower wire mechanism, and lower wire mechanism is in the below of thread depressing mechanism.By arranging lower wire mechanism, make the cabling below thread depressing mechanism more smooth and easy, prevent knitting wool at random or knotting, guarantee produce carry out smoothly.
As preferred version of the present utility model, described frame is portal frame, and described Tufting machine body is arranged on the crossbeam of portal frame.Tufting machine body is arranged on the crossbeam of portal frame, the both sides of portal frame all form the firm support to Tufting machine body, more firm more than " 7 " the font supporting construction singly supported in prior art, thus avoid shake, make the pin that falls of each needle bar more stable, the decorative pattern woven is more attractive in appearance.
Compared with prior art, tool has the following advantages the utility model:
Owing to being provided with thread depressing mechanism in needle bar front, when knitting wool is pushed down by thread depressing mechanism, knitting wool is tightened up, and now the needle bar of Tufting machine body produces recessed decorative pattern downwards on tufted carpet, and when thread depressing mechanism unclamps knitting wool, the needle bar of Tufting machine body produces decorative pattern protruding upward on tufted carpet, therefore, by arranging thread depressing mechanism, control the elasticity of knitting wool, thus on tufted carpet, produce uneven three-dimensional pattern, make tufted carpet more attractive in appearance.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model preferred embodiment;
Fig. 2 is the partial enlarged drawing of part A in Fig. 1;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is the structural representation of guide roller.
Detailed description of the invention
Be described further below in conjunction with accompanying drawing and preferred embodiment of the present utility model.
As shown in Figure 1, Figure 3, this Tufting machine, comprises frame 1, Tufting machine body 2, bracing frame 3, thread depressing mechanism 4, upper conductor mechanism 5 and lower wire mechanism 6; Frame 1 is portal frame, and portal frame comprises two columns 101 and crossbeam 102, and the two ends of crossbeam 102 are connected with the upper end of two columns 101 respectively, and Tufting machine body 2 is arranged on the crossbeam 102 of portal frame; Bracing frame 3 is arranged in frame 1, and thread depressing mechanism 4 to be arranged on bracing frame 3 and to be in needle bar 7 front of described Tufting machine body 2; Upper conductor mechanism 5 to be arranged on Tufting machine body 2 and to be in the top of thread depressing mechanism 4; Lower wire mechanism 6 to be arranged on Tufting machine body 2 and to be in the below of thread depressing mechanism 4.
Thread depressing mechanism 4 comprises guide roller 401, multiple fabric wheel 402, multiple line ball driving mechanism 403, motor 404, rotating shaft 405 and transmission mechanism 406, as shown in Figure 4, the circumference of guide roller 401 offers many yarn guide channels 4011, the width of yarn guide channel 4011 can hold fabric wheel 402; Rotating shaft 405 is rotatably arranged on bracing frame 3, and guide roller 401 is arranged in rotating shaft 405; Motor 404 and transmission mechanism 406 are installed in frame 1, and the output shaft of motor 404 is in transmission connection by transmission mechanism 406 and rotating shaft 405; Each line ball driving mechanism 403 is installed on bracing frame 3, and each fabric wheel 402 is arranged on the clutch end of corresponding line ball driving mechanism 403; Each fabric wheel 402 and yarn guide channel 4011 one_to_one corresponding.It is gear train that transmission mechanism 406 generally adopts.
Line ball driving mechanism 403 comprises cylinder 4031 and electromagnetic valve 4032, and electromagnetic valve 4032 is electrically connected with cylinder 4031; Fabric wheel 402 is arranged on the piston-rod end of cylinder 4031.
Owing to being provided with thread depressing mechanism 4 in needle bar 7 front, when knitting wool 8 is pushed down by thread depressing mechanism 4, knitting wool 8 is tightened up, and now the needle bar 7 of Tufting machine body 2 produces recessed decorative pattern downwards on tufted carpet, and when thread depressing mechanism 4 unclamps knitting wool 8, the needle bar 7 of Tufting machine body 2 produces decorative pattern protruding upward on tufted carpet, therefore, by arranging thread depressing mechanism 4, control the elasticity of knitting wool 8, thus on tufted carpet, produce uneven three-dimensional pattern, make tufted carpet more attractive in appearance.And by line-pressing machine 4 structure being set to the guide roller 401 with multiple yarn guide channel 4011, and multiple fabric wheel 402, each fabric wheel 402 coordinates the elasticity of a yarn guide channel 4011 to a knitting wool 8 to control, the rotation of guide roller 401 and fabric wheel 402 simultaneously controls the payingoff speed of knitting wool 8, such thread depressing mechanism 4 independently can control elasticity and the payingoff speed of each bar knitting wool 8, thus produce more abundant concavo-convex three-dimensional pattern, make tufted carpet more attractive in appearance.Above-mentioned transmission mechanism can be gear train or bearing assembly etc.
In addition; it should be noted that, the specific embodiment described in this description, its each several part title etc. can be different; all equivalences of doing according to structure, feature and the principle described in the utility model inventional idea or simple change, be included in the protection domain of the utility model patent.The utility model person of ordinary skill in the field can make various amendment or supplements or adopt similar mode to substitute to described specific embodiment; only otherwise depart from structure of the present utility model or surmount this scope as defined in the claims, protection domain of the present utility model all should be belonged to.
Claims (6)
1. a Tufting machine, comprise frame and Tufting machine body, Tufting machine body is arranged in frame, it is characterized in that: also comprise bracing frame and thread depressing mechanism, bracing frame is arranged in described frame, and thread depressing mechanism to be arranged on bracing frame and to be in the needle bar front of described Tufting machine body.
2. Tufting machine as claimed in claim 1, it is characterized in that: described thread depressing mechanism comprises guide roller, multiple fabric wheel, multiple line ball driving mechanism, motor, rotating shaft and transmission mechanism, the circumference of guide roller offers many yarn guide channels, the width of yarn guide channel can hold fabric wheel; Rotating shaft is rotatably arranged on support frame as described above, and guide roller is arranged in rotating shaft; Motor and transmission mechanism are installed in described frame, and the output shaft of motor is connected with rotating shaft transmission by transmission mechanism; Each line ball driving mechanism is installed on bracing frame, and each fabric wheel is arranged on the clutch end of corresponding line ball driving mechanism; Each fabric wheel and yarn guide channel one_to_one corresponding.
3. Tufting machine as claimed in claim 2, is characterized in that: described line ball driving mechanism comprises cylinder and electromagnetic valve, and electromagnetic valve is electrically connected with cylinder; Described fabric wheel is arranged on the piston-rod end of cylinder.
4. Tufting machine as claimed in claim 1, is characterized in that: described Tufting machine body is also provided with upper conductor mechanism, and upper conductor mechanism is in the top of thread depressing mechanism.
5. Tufting machine as claimed in claim 1, is characterized in that: described Tufting machine body is also provided with lower wire mechanism, and lower wire mechanism is in the below of thread depressing mechanism.
6. Tufting machine as claimed in claim 1, it is characterized in that: described frame is portal frame, described Tufting machine body is arranged on the crossbeam of portal frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420404303.5U CN204112035U (en) | 2014-07-22 | 2014-07-22 | A kind of Tufting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420404303.5U CN204112035U (en) | 2014-07-22 | 2014-07-22 | A kind of Tufting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204112035U true CN204112035U (en) | 2015-01-21 |
Family
ID=52329367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420404303.5U Expired - Fee Related CN204112035U (en) | 2014-07-22 | 2014-07-22 | A kind of Tufting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204112035U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105200683A (en) * | 2015-10-22 | 2015-12-30 | 王永清 | Digital control tufting machine |
-
2014
- 2014-07-22 CN CN201420404303.5U patent/CN204112035U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105200683A (en) * | 2015-10-22 | 2015-12-30 | 王永清 | Digital control tufting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150121 Termination date: 20180722 |