CN202766840U - Tufting fun with yarn twisting function - Google Patents
Tufting fun with yarn twisting function Download PDFInfo
- Publication number
- CN202766840U CN202766840U CN 201220221692 CN201220221692U CN202766840U CN 202766840 U CN202766840 U CN 202766840U CN 201220221692 CN201220221692 CN 201220221692 CN 201220221692 U CN201220221692 U CN 201220221692U CN 202766840 U CN202766840 U CN 202766840U
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- yarn
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- tufting
- gear
- bevel gear
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Abstract
A tufting fun with a yarn twisting function relates to tufting carpet processing equipment, and comprises a gun body, a driving mechanism, a tufting needle and a shear part, wherein the driving mechanism, the tufting needle and the shear part are respectively mounted in the gun body; the driving mechanism comprises a rotating shaft; the rotating shaft can be rotationally fixed in the gun body and extends in the longitudinal direction of the gun body; a yarn channel extending in the axial direction of the rotating shaft is arranged on the rotating shaft; a yarn through hole is formed in the front end of the gun body; and the yarn channel is communicated with the yarn through hole. The tufting gun is characterized by further comprising a turning mechanism and a felted yarn tube fixing frame; at least two felted yarn tubes can be mounted on the felted yarn tube fixing frame; the felted yarn tube fixing frame can be fixed at the rear end of the gun body in a mode of rotating around a central axis of the gun body; and the rotating shaft drives the felted yarn tube fixing frame to rotate through the turning mechanism. According to the tufting gun disclosed by the utility model, yarns outputted by various felted yarn tubes can be twisted into a thick yarn, so that production steps are reduced, the production efficiency is increased, and yarns with abundant colors can be obtained.
Description
Technical field
The utility model relates to a kind of tufted carpet process equipment, more specifically to a kind of tufting rifle with twist yarn function.
Background technology
Tufted carpet originates from the State of Georgia, US in 19th century.At first because of its outward appearance as the lawn, so claim again turf (turf) fabric.30～forties of 20th century, tufted carpet develops into row's pin synthetic tuft by the single needle synthetic tuft.The tufted carpet of jacquard weave and stamp appears again in the fifties, and popularizes in European and American countries gradually.Since the sixties, tufted carpet is take chemical fibre as main raw material, and fabric width reaches 4～5 meters.Because wide in variety, production efficiency is high, cost performance is high, so tufted carpet becomes maximum, the most widely used kind of output in the machine-made carpet.
The processing technology of tufted carpet is:
1, material is prepared, and the tacryl of pre-HEAT SETTING is woven into base fabric and the required various chemical fibre yarns of synthetic tuft.
2, synthetic tuft typing is namely with synthetic tuft equipment (row of being generally pin machinery) leader tape chemical fibre yarn whole row, synthetic tuft at high speed on the tacryl base fabric, in neat and intensive circle suede or the clipping of blanket face formation.
3, be coated with at the blanket back side and scrape synthetic latex or polyester-class adhesive, and stick into base fabric and synthetic tuft firmly whole.
4, postfinishing process comprises with the smooth blanket face of loop cutting machine, blanket face stamp, the blanket back of the body and pastes foamed plastics backing or the gunny cloth backings such as butadiene-styrene rubber or Polyurethane, the fluffy and finishing blanket face etc. with steam.
The yarn of synthetic tuft generally adopts the blended yarns such as terylene, polyamide fibre, polypropylene fibre, the pure wool yarns of expensive goods; Base fabric early application jute woven fabric, at present most polypropylene fibre Flat Filament Machine fabric, polyester filament woven fabric or supatex fabric of adopting.
The lint of carpet is implanted wool yarn to form looped pile by special tufting needle at base fabric, cut off looped pile and form lint, resin, sizing material (backing sizing material) set looped pile or lint are coated in the base fabric back side, prevent from that fine hair is loose to come off and pilling, and can improve the DIMENSIONAL STABILITY of woollen blanket.At the carpet back side that scribbles glue, also can paste again one deck foam-back, what also have pastes second layer fabric at the carpet back side, claim the secondary backing, all has the function that increases tufted carpet elasticity and durability.Product is mainly as aisle, indoor floor laying material.
Because existing synthetic tuft equipment is generally row's pin machinery, namely adopts the needle-bar that a row or multi-row tufting needle is installed, each tufting needle is processed simultaneously.
Because tufting is thicker, so its density refractory is to increase.The tufted carpet that adopts above-mentioned synthetic tuft equipment to process is compared with hand-made carpet, because the pattern on the carpet is comprised of dot matrix, therefore there are slack shortcoming in curve, oblique line, have a strong impact on the whole visual effect of pattern, and because the color kind that can adopt is considerably less, usually only have about 8 kinds, so the pattern color on the carpet is dull, pattern is lively not, artistic expression is relatively poor.
In order to allow the tufted carpet of machinery production can be near the level of hand-made carpet, the applicant adopts manipulator imitation true man action, handles the tufting rifle and processes.But the tufting rifle that existing hand-made carpet adopts, the yarn that can only adopt twist yarn equipment to process, not only step is various, has a strong impact on working (machining) efficiency, and Yarn color is dull, is difficult to change.
Summary of the invention
Technical problem to be solved in the utility model is the problem of the yarn that can only passive employing twist yarn equipment processes for the tufting rifle of prior art, a kind of tufting rifle with twist yarn function is provided, this tufting rifle with twist yarn function can be installed at least two suede yarn cylinders, and the yarn that can automatically each suede yarn cylinder be exported is twisted a thick yarn.The technical scheme that adopts is as follows:
A kind of tufting rifle with twist yarn function, comprise the body of a gun, transmission mechanism, tufting needle and cutting member, transmission mechanism, tufting needle and cutting member are installed in respectively in the body of a gun, described transmission mechanism comprises turning cylinder, turning cylinder is rotating to be fixed in the body of a gun, and turning cylinder is along the longitudinal extension of the body of a gun, described turning cylinder has along the axially extended yarn path of turning cylinder, body of a gun front end has the yarn through hole, yarn path connection yarn line three-way hole, it is characterized in that: described tufting rifle also comprises switching mechanism and the suede yarn cylinder fixed mount of at least two suede yarn cylinders can be installed, described suede yarn cylinder fixed mount can be fixed on body of a gun rear end around what rotated the axis of the body of a gun, and described turning cylinder drives suede yarn cylinder fixed mount by switching mechanism and rotates.
More excellent scheme, described switching mechanism are gear drive.
More excellent scheme, described switching mechanism comprises the first gear, the second gear, the 3rd gear and the 4th gear, described the first geared sleeve is located at the turning cylinder rear end, described the 4th geared sleeve is located at suede yarn cylinder fixed mount front end, described the second gear, the 3rd gear is coaxial is fixed on the body of a gun, described the second gear and the engagement of the first gear, the 3rd gear and the engagement of the 4th gear.
More excellent scheme, described transmission mechanism also comprise the first rotating disk, the first fork, the second rotating disk, the second fork, the first bevel gear, the second bevel gear, the 3rd bevel gear, the 4th bevel gear and the connector that is connected with driving mechanism of being connected; Described connector is fixed on the body of a gun with the first bevel gear is coaxial, and connector is outside the body of a gun, and the first bevel gear is positioned at the body of a gun; Described the second bevel gear is set in the turning cylinder rear portion, and the second bevel gear and the engagement of the first bevel gear; Described the 3rd bevel gear is set in the turning cylinder front end, described the 4th bevel gear, the first rotating disk and the second rotating disk are coaxial to be fixed on the body of a gun, and the 4th bevel gear and the engagement of the 3rd bevel gear, the rear end of the first fork connects the first rotating disk, and the rear end of the first fork to the distance of the rotating shaft of the first rotating disk greater than 0, the front end of the first fork connects tufting needle, the rear end of the second fork connects the second rotating disk, and the rear end of the second fork connects cutting member to the distance of the rotating shaft of the second rotating disk greater than the front end of 0, the second fork.
In order to save yarn, to be convenient to processing, described tufting rifle also comprises only yarn mechanism and go back to yarn mechanism, the described yarn mechanism of ending comprises the yarn spare that ends that moves back and forth mechanism and the yarn path open rearward end that can block turning cylinder, the described mechanism that moves back and forth is fixed on the suede yarn cylinder fixed mount, describedly end that yarn spare rear end is rotating to be fixed on the suede yarn cylinder fixed mount, the described yarn spare middle part of ending connects and moves back and forth mechanism; Described time yarn mechanism comprises yarn regulating part, locating rack, pressing cloth piece and the first spring, the rotating body of a gun front end that is fixed in locating rack middle part, described yarn regulating part is fixed on the left surface of locating rack front end, pressing cloth piece is fixed on the right flank of locating rack front end, and the two ends of the first spring connect respectively the body of a gun and locating rack rear end.
More excellent scheme, the described mechanism that moves back and forth comprises electromagnetic valve, the motion end of described electromagnetic valve connects only yarn spare middle part.
More excellent scheme, the described mechanism that moves back and forth also comprises the second spring, the two ends of described the second spring connect respectively suede yarn cylinder fixed mount and end yarn spare.
The utility model beneficial effect against existing technologies is, owing to being provided with suede yarn cylinder fixed mount and switching mechanism, when therefore driving mechanism drives the turning cylinder rotation, turning cylinder can drive suede yarn cylinder fixed mount by switching mechanism and rotate, thereby the yarn of each suede yarn cylinder output is twisted a thick yarn, both reduce production stage, improved production efficiency, and can access coloury yarn again.
Description of drawings
Fig. 1 is the structural representation of the utility model preferred embodiment;
Fig. 2 is that the A-A of Fig. 1 is to cutaway view;
Fig. 3 is the top view that the utility model preferred embodiment uses state;
Fig. 4 is that the B-B of Fig. 3 is to cutaway view.
The specific embodiment
Shown in Fig. 1-4, the tufting rifle with twist yarn function in this preferred embodiment comprises the body of a gun 7, transmission mechanism, tufting needle 1 and cutting member 2, and transmission mechanism, tufting needle 1 and cutting member 2 are installed in respectively in the body of a gun 7.Described transmission mechanism comprises turning cylinder 9, turning cylinder 9 rotating being fixed in the body of a gun 7, and turning cylinder 9 is along the longitudinal extension of the body of a gun 7, described turning cylinder 9 has along turning cylinder 9 axially extended yarn paths 901, the body of a gun 7 front ends have yarn through hole 701, yarn path 901 connection yarn line three-way holes 701.Described tufting rifle also comprises switching mechanism and the suede yarn cylinder fixed mount 8 of at least two suede yarn cylinders can be installed, described suede yarn cylinder fixed mount 8 can be fixed on the body of a gun 7 rear ends around what rotated the axis of the body of a gun 7, and described turning cylinder 9 drives suede yarn cylinder fixed mount 8 by switching mechanism and rotates.After passing yarn path 901, yarn through hole 701 successively, the yarn that is installed in the suede yarn cylinder on the suede yarn cylinder fixed mount 8 is transported on the tufting needle 1.
Described switching mechanism comprises the first gear 13, the second gear 14, the 3rd gear 15 and the 4th gear 16, described the first gear 13 is set in turning cylinder 9 rear ends, described the 4th gear 16 is set in suede yarn cylinder fixed mount 8 front ends, described the second gear 14, the 3rd gear 15 coaxial being fixed on the body of a gun 7, described the second gear 14 and 13 engagements of the first gear, the 3rd gear 15 and 16 engagements of the 4th gear.
Described transmission mechanism also comprises the first rotating disk 6, the first fork 4, the second rotating disk 5, the second fork 3, the first bevel gear 17, the second bevel gear 12, the 3rd bevel gear 10, the 4th bevel gear 11 and the connector 18 that is connected with driving mechanism of being connected; Described connector 18 and the first bevel gear 17 coaxial being fixed on the body of a gun 7, and connector 18 is outside the body of a gun 7, and the first bevel gear 17 is positioned at the body of a gun 7; Described the second bevel gear 12 is set in turning cylinder 9 rear portions, and the second bevel gear 12 and 17 engagements of the first bevel gear; Described the 3rd bevel gear 10 is set in turning cylinder 9 front ends, described the 4th bevel gear 11, the first rotating disk 6 and the second rotating disk 5 coaxial being fixed on the body of a gun 7, and the 4th bevel gear 11 and 10 engagements of the 3rd bevel gear, the rear end of the first fork 4 connects the first rotating disk 6, and the rear end of the first fork 4 to the distance of the rotating shaft of the first rotating disk 6 greater than 0, the front end of the first fork 4 connects tufting needle 1, the rear end of the second fork 3 connects the second rotating disk 5, and the rear end of the second fork 3 connects cutting member 2 to the distance of the rotating shaft of the second rotating disk 5 greater than the front end of 0, the second fork 3.
In order to save yarn, to be convenient to processing, described tufting rifle also comprises only yarn mechanism and go back to yarn mechanism, the described yarn mechanism of ending comprises the only yarn spare 20 that moves back and forth mechanism and yarn path 901 open rearward end that can block turning cylinder 9, the described mechanism that moves back and forth is fixed on the suede yarn cylinder fixed mount 8, describedly end that yarn spare 20 rear ends are rotating to be fixed on the suede yarn cylinder fixed mount 8, described yarn spare 20 middle parts of ending connect and move back and forth mechanism; Described time yarn mechanism comprises yarn regulating part 21, locating rack 22, pressing cloth piece 23 and the first spring 24, the rotating body of a gun 7 front ends that are fixed in locating rack 22 middle parts, described yarn regulating part 21 is fixed on the left surface of locating rack 22 front ends, pressing cloth piece 23 is fixed on the right flank of locating rack 22 front ends, and the two ends of the first spring 24 connect respectively the body of a gun 7 and locating rack 22 rear ends.
The described mechanism that moves back and forth comprises electromagnetic valve 25, the second spring 26, and the motion end of described electromagnetic valve 25 connects only yarn spare 20 middle parts, and the two ends of described the second spring 26 connect respectively suede yarn cylinder fixed mount 8 and end yarn spare 20.
The below introduces the course of work:
When external driving mechanism drove 17 rotation of the first bevel gear by connector 18, the first bevel gear 17 drove the second bevel gear 12 and rotates, and turning cylinder 9 and then the second bevel gear 12 rotates.And turning cylinder 9 drives 8 rotations of suede yarn cylinder fixed mount by switching mechanism, is transported on the tufting needle 1 after the yarn of the suede yarn cylinder on the suede yarn cylinder fixed mount 8 passes yarn path 901, yarn through hole 701 successively so that be installed in.Simultaneously, turning cylinder 9 drives the first rotating disk 6,5 rotations of the second rotating disk by the 3rd bevel gear 10, the 4th bevel gear 11, drives tufting needles 1 by the first fork 4 and constantly moves back and forth, and drives cutting members 2 by the second fork 3 and constantly moves back and forth.
When the tufting rifle is started working, described electromagnetic valve 25 dead electricity, under the pulling force effect of the second spring 26, the described front end that ends yarn spare 20 rises, leave yarn path 901 open rearward end of turning cylinder 9, allow turning cylinder 9 drive suede yarn cylinder fixed mount 8 by switching mechanism and rotate, and the pressing cloth piece 23 of time yarn mechanism is pressed on the cloth to be processed, the first spring 24 is in extended state.
When the tufting rifle was out-of-work, described electromagnetic valve 25 got electric, and the motion end of electromagnetic valve 25 overcomes the pulling force of the second spring 26, drove and ended 20 declines of yarn spare, so that end yarn path 901 open rearward end that the front end of yarn spare 20 is blocked turning cylinder 9, yarn was blocked.At this moment, owing to can leave the cloth of generation processing after the tufting rifle quits work, therefore the first spring 24 drives locating rack 22 rear ends and gets back to original position to the rear lateral movement of the body of a gun 7, returning pressing cloth piece 23, the yarn regulating part 21 of yarn mechanism then follows locating rack 22 front ends to the place ahead motion of the body of a gun 7, and the height of yarn regulating part 21 can raise, to spur jammed yarn (from yarn regulating part 21 to the part that is positioned at the yarn front end on the tufting needle 1) toward the rear layback of the body of a gun 7, so that stay the contraction in length of the yarn in tufting needle 1 the place ahead.Like this, when tufting needle 1 began cloth to be processed operated again, the length of the tufting that stays at cloth machined surface to be processed can significantly be dwindled, and is conducive to carry out following process, can effectively save tufting simultaneously, avoids waste.
The above is preferred embodiment of the present utility model only, is not to limit practical range of the present utility model; Be all equivalents of doing according to claim scope of the present utility model, be the utility model claim scope and cover.
Claims (7)
1. tufting rifle with twist yarn function, comprise the body of a gun, transmission mechanism, tufting needle and cutting member, transmission mechanism, tufting needle and cutting member are installed in respectively in the body of a gun, described transmission mechanism comprises turning cylinder, turning cylinder is rotating to be fixed in the body of a gun, and turning cylinder is along the longitudinal extension of the body of a gun, described turning cylinder has along the axially extended yarn path of turning cylinder, body of a gun front end has the yarn through hole, yarn path connection yarn line three-way hole, it is characterized in that: described tufting rifle also comprises switching mechanism and the suede yarn cylinder fixed mount of at least two suede yarn cylinders can be installed, described suede yarn cylinder fixed mount can be fixed on body of a gun rear end around what rotated the axis of the body of a gun, and described turning cylinder drives suede yarn cylinder fixed mount by switching mechanism and rotates.
2. the tufting rifle with twist yarn function as claimed in claim 1, it is characterized in that: described switching mechanism is gear drive.
3. the tufting rifle with twist yarn function as claimed in claim 2, it is characterized in that: described switching mechanism comprises the first gear, the second gear, the 3rd gear and the 4th gear, described the first geared sleeve is located at the turning cylinder rear end, described the 4th geared sleeve is located at suede yarn cylinder fixed mount front end, described the second gear, the 3rd gear is coaxial is fixed on the body of a gun, described the second gear and the engagement of the first gear, the 3rd gear and the engagement of the 4th gear.
4. such as the described tufting rifle with twist yarn function of any one among the claim 1-3, it is characterized in that: described transmission mechanism also comprises the first rotating disk, the first fork, the second rotating disk, the second fork, the first bevel gear, the second bevel gear, the 3rd bevel gear, the 4th bevel gear and the connector that is connected with driving mechanism of being connected; Described connector is fixed on the body of a gun with the first bevel gear is coaxial, and connector is outside the body of a gun, and the first bevel gear is positioned at the body of a gun; Described the second bevel gear is set in the turning cylinder rear portion, and the second bevel gear and the engagement of the first bevel gear; Described the 3rd bevel gear is set in the turning cylinder front end, described the 4th bevel gear, the first rotating disk and the second rotating disk are coaxial to be fixed on the body of a gun, and the 4th bevel gear and the engagement of the 3rd bevel gear, the rear end of the first fork connects the first rotating disk, and the rear end of the first fork to the distance of the rotating shaft of the first rotating disk greater than 0, the front end of the first fork connects tufting needle, the rear end of the second fork connects the second rotating disk, and the rear end of the second fork connects cutting member to the distance of the rotating shaft of the second rotating disk greater than the front end of 0, the second fork.
5. the tufting rifle with twist yarn function as claimed in claim 4, it is characterized in that: described tufting rifle also comprises only yarn mechanism and go back to yarn mechanism, the described yarn mechanism of ending comprises the yarn spare that ends that moves back and forth mechanism and the yarn path open rearward end that can block turning cylinder, the described mechanism that moves back and forth is fixed on the suede yarn cylinder fixed mount, describedly end that yarn spare rear end is rotating to be fixed on the suede yarn cylinder fixed mount, the described yarn spare middle part of ending connects and moves back and forth mechanism; Described time yarn mechanism comprises yarn regulating part, locating rack, pressing cloth piece and the first spring, the rotating body of a gun front end that is fixed in locating rack middle part, described yarn regulating part is fixed on the left surface of locating rack front end, pressing cloth piece is fixed on the right flank of locating rack front end, and the two ends of the first spring connect respectively the body of a gun and locating rack rear end.
6. the tufting rifle with twist yarn function as claimed in claim 5, it is characterized in that: the described mechanism that moves back and forth comprises electromagnetic valve, the motion end of described electromagnetic valve connects and ends yarn spare middle part.
7. the tufting rifle with twist yarn function as claimed in claim 5, it is characterized in that: the described mechanism that moves back and forth also comprises the second spring, the two ends of described the second spring connect respectively suede yarn cylinder fixed mount and end yarn spare.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220221692 CN202766840U (en) | 2012-05-16 | 2012-05-16 | Tufting fun with yarn twisting function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220221692 CN202766840U (en) | 2012-05-16 | 2012-05-16 | Tufting fun with yarn twisting function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202766840U true CN202766840U (en) | 2013-03-06 |
Family
ID=47773424
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220221692 Expired - Fee Related CN202766840U (en) | 2012-05-16 | 2012-05-16 | Tufting fun with yarn twisting function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202766840U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104652058A (en) * | 2013-11-15 | 2015-05-27 | 天津市宝坻区东亚光大地毯厂 | Novel flocking machine head |
| CN108754913A (en) * | 2018-08-24 | 2018-11-06 | 广东艺森地毯顾问实业有限公司 | A kind of loop pile shorn velvet integral type flocking machine |
-
2012
- 2012-05-16 CN CN 201220221692 patent/CN202766840U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104652058A (en) * | 2013-11-15 | 2015-05-27 | 天津市宝坻区东亚光大地毯厂 | Novel flocking machine head |
| CN108754913A (en) * | 2018-08-24 | 2018-11-06 | 广东艺森地毯顾问实业有限公司 | A kind of loop pile shorn velvet integral type flocking machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Free format text: FORMER OWNER: WEN PEIBIN Effective date: 20150826 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150826 Address after: 515000, No. 34 and five or six, Yanhe Road, Jinping District, Guangdong, Shantou, China Patentee after: Guangdong Dayang Carpet Machinery Factory Co., Ltd. Address before: 515000, No. 34 and five or six, Yanhe Road, Jinping District, Guangdong, Shantou, China Patentee before: Guangdong Dayang Carpet Machinery Factory Co., Ltd. Patentee before: Wen Peibin |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130306 Termination date: 20180516 |