CN102677412B - Tufted bayonet equipment with tufted gun grabbing mechanism - Google Patents
Tufted bayonet equipment with tufted gun grabbing mechanism Download PDFInfo
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- CN102677412B CN102677412B CN201210152740.8A CN201210152740A CN102677412B CN 102677412 B CN102677412 B CN 102677412B CN 201210152740 A CN201210152740 A CN 201210152740A CN 102677412 B CN102677412 B CN 102677412B
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- tufting
- rifle
- grabbing claw
- tufted
- grabbing
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Abstract
The invention discloses tufted bayonet equipment with a tufted gun grabbing mechanism, and relates to tufted carpet processing equipment. The equipment comprises a tufted gun and a manipulator, wherein the tufted gun grabbing mechanism is arranged in the manipulator; the tufted gun comprises a tufted gun shell and a grabbed rod; the grabbed rod is fixed on the tufted gun shell; the tufted gun grabbing mechanism comprises a drive mechanism, a transmission component and a grabbing component; the drive mechanism is connected with the transmission component; the transmission component is connected with the grabbing component; the drive mechanism drives the grabbing component to extend out through the transmission component and spreads the grabbing component at the same time to surround the grabbed rod; and then the drive mechanism drives the grabbing component to retract through the transmission component, and the grabbing component accurately grabs the grabbed rod to fix the tufted gun on the manipulator at the same time. When grabbing the tufted gun, the equipment disclosed by the invention can enable the tufted gun to be in an accurate position, so that a manipulator transmission part and a tufted gun transmission part can be connected through a pair of matched connecting pieces to realize power transmission.
Description
Technical field
The present invention relates to a kind of tufted carpet process equipment, more specifically to a kind of tufting bayonet equipment with tufting rifle grasping mechanism.
Background technology
Tufted carpet originates from the State of Georgia, US in 19th century.At first because its outward appearance is as lawn, so claim again turf (turf) fabric.30～forties of 20th century, tufted carpet develops into row's pin synthetic tuft by single needle synthetic tuft.There is again the tufted carpet of jacquard weave and stamp in the fifties, and universal in European and American countries gradually.Since the sixties, tufted carpet be take chemical fibre as main raw material, and fabric width reaches 4～5 meters.Due to wide in variety, production efficiency is high, cost performance is high, so tufted carpet becomes maximum, the most widely used kind of output in machine-made carpet.
The processing technology of tufted carpet is:
1, material is prepared, and the tacryl of pre-HEAT SETTING is woven into base fabric and the required various chemical fibre yarns of synthetic tuft.
2, synthetic tuft sizing, with synthetic tuft equipment (row of being generally pin is mechanical) leader tape chemical fibre yarn whole row, synthetic tuft at high speed on tacryl base fabric, forms neat and intensive circle suede or clipping on blanket face.
3, at blanket back face, be coated with and scrape synthetic latex or polyester-class adhesive, and base fabric and synthetic tuft are sticked into firmly whole.
4, postfinishing process, comprises and with the smooth blanket face of loop cutting machine, blanket face stamp, blanket back, pastes foamed plastics backing or the gunny cloth backings such as butadiene-styrene rubber or Polyurethane, the fluffy and finishing blanket face etc. with steam.
The yarn of synthetic tuft, generally adopts the blended yarns such as terylene, polyamide fibre, polypropylene fibre, the pure wool yarns of expensive goods; Base fabric early application jute woven fabric, at present most polypropylene fibre Flat Filament Machine fabric, polyester filament woven fabric or supatex fabric of adopting.
The lint of carpet is implanted wool yarn to form looped pile by special tufting needle on base fabric, cut off looped pile and form lint, resin, sizing material (backing sizing material) set looped pile or lint are coated in the base fabric back side, prevent from that fine hair is loose to come off and pilling, and can improve the DIMENSIONAL STABILITY of woollen blanket.At the carpet back side that scribbles glue, also can paste again one deck foam-back, what also have pastes second layer fabric at the carpet back side, claim secondary backing, all has the function that increases tufted carpet elasticity and durability.Product is mainly as aisle, indoor floor laying material.
Because existing synthetic tuft equipment is generally row's pin machinery, adopt the needle-bar that a row or multi-row tufting needle is installed, each tufting needle is processed simultaneously.
Because tufting is thicker, so its density refractory is to increase.The tufted carpet that adopts above-mentioned synthetic tuft equipment to process is compared with hand-made carpet, because the pattern on carpet is comprised of dot matrix, therefore there is slack shortcoming in curve, oblique line, have a strong impact on the whole visual effect of pattern, and because the color kind that can adopt is considerably less, conventionally only have 8 kinds of left and right, so the pattern color on carpet is dull, pattern is lively not, artistic expression is poor.
In order to allow the tufted carpet of machinery production can approach the level of hand-made carpet, applicant adopts manipulator to imitate true man's action, handles tufting rifle and processes.In order to allow manipulator can control the work of tufting rifle, needing has one the transmission of power that is positioned at the driving mechanism of manipulator can be arrived to the transmission mechanism of tufting rifle between manipulator and tufting rifle, applicant has designed a kind of transmission mechanism, this transmission mechanism comprises manipulator running part and tufting rifle running part, and manipulator running part is connected by a pair of connector that can cooperatively interact with tufting rifle running part.But, when this transmission mechanism captures tufting rifle to manipulator, tufting rifle is very strict with respect to the status requirement of manipulator, otherwise manipulator cannot be connected with a pair of connector between tufting rifle, when but the grasping mechanism of existing machinery hand captures tufting rifle, tufting rifle is difficult in accurate location, therefore causes manipulator cannot be connected with a pair of connector between tufting rifle.
Summary of the invention
Technical problem to be solved by this invention is cannot capture the shortcoming of the accurate location of tufting rifle for the grasping mechanism of prior art manipulator, a kind of tufting bayonet equipment with tufting rifle grasping mechanism is provided, this tufting bayonet equipment with tufting rifle grasping mechanism, when capturing tufting rifle, can allow tufting rifle in accurate location.The technical scheme adopting is as follows:
A kind of tufting bayonet equipment with tufting rifle grasping mechanism, comprise tufting rifle and manipulator, in manipulator, be provided with tufting rifle grasping mechanism, tufting rifle comprises tufting rifle housing and is grabbed bar, the described bar of being grabbed is fixed on tufting rifle housing, it is characterized in that: described tufting rifle grasping mechanism comprises driving mechanism, drive disk assembly and gripper components, described driving mechanism connection for transmission parts, described drive disk assembly connects gripper components, described driving mechanism launches gripper components when driving gripper components to stretch out by drive disk assembly, to be grabbed bar surrounds, when then driving mechanism drives gripper components to retract by drive disk assembly, gripper components is promptly grabbed bar accurately, tufting rifle is fixed on manipulator.
Scheme preferably, described gripper components comprises crawl slideway and at least two grabbing claws, each grabbing claw is separately positioned on and captures in slideway, and between each grabbing claw, form one and capture chamber, the opening part of described slideway has the elongated slot that can allow each grabbing claw outwards stretch, the madial wall rear portion of described slideway is provided with triggering part, described grabbing claw rear end lateral wall is provided with first piece that is triggered that can allow grabbing claw stretches outwardly, the madial wall at grabbing claw rear portion be provided with can drive that grabbing claw moves inwardly dragged piece, described grabbing claw front end lateral wall is provided with second piece that is triggered that can allow grabbing claw shrinks inwardly, described drive disk assembly comprises drive link, and described drive link middle part is provided with the pushing block that can promote each grabbing claw advance the puck, and described drive link front end is provided with the piece that drags that piece moves that dragged that can drive each grabbing claw backwards.
The bar of being grabbed for the ease of tufting rifle inserts crawl chamber, and described grabbing claw front end is provided with towards the gathering sill that captures slideway outer incline.When being grabbed bar while propping up the gathering sill of each grabbing claw front end, grabbing claw front end can be pushed open like this, make the inlet diameter in the crawl chamber that each grabbing claw forms become large, to grabbed bar, enter and capture chamber.
In order to allow being grabbed after bar inserts crawl chamber of tufting rifle can not skid off crawl chamber, the diameter of described crawl chamber entrance is less than the diameter that captures middle part, chamber.As long as grabbed the diameter of bar insertion portion certain, be greater than crawl chamber inlet diameter like this, in the situation that is subject to External Force Acting by grabbing bar of tufting rifle, can not skid off and capture chamber.
More excellent scheme, the anterior madial wall of described grabbing claw is provided with can be close to the spacer of being grabbed bar.Grabbed bar and enter behind crawl chamber, spacer is close to the sidewall of being grabbed bar middle part, plays the effect of accurate location.
Scheme preferably, described diameter of being grabbed bar front end is greater than the diameter of rear end.Grabbed bar like this and squeezed behind the prerotation vane insertion crawl chamber of opening each grabbing claw, just can not skid off and capture chamber.
Scheme preferably, the described bar front end of being grabbed is projection.Projection enters and captures behind chamber like this, and the projection rear end sheet that will be positioned blocks, and cannot exit and capture chamber, until each grabbing claw stretches out and launches, projection can exit crawl chamber.
More excellent scheme, the outer surface of described projection is curved surface.Be convenient to like this projection along the surface sliding of grabbing claw, can effectively reduce the surperficial wearing and tearing of projection and grabbing claw.
Scheme preferably, described driving mechanism is cylinder.
Another kind of scheme, described driving mechanism is hydraulic cylinder.The shortcoming of hydraulic cylinder be move slower.Described driving mechanism can also adopt other linear reciprocation to move back and forth mechanism, as feed screw nut's linear reciprocation moves back and forth mechanism etc.
The present invention's beneficial effect is against existing technologies, due to be provided with can mutually accurately coordinate grabbed bar and tufting rifle grasping mechanism, when therefore capturing tufting rifle, can allow tufting rifle in accurate location, so that manipulator running part is connected by a pair of connector that can cooperatively interact with tufting rifle running part, carry out the transmission of power.
Accompanying drawing explanation
Fig. 1 is the structural representation of the preferred embodiment of the present invention;
Fig. 2 is the partial sectional view of the manipulator of preferred embodiment shown in Fig. 1;
The enlarged drawing in Tu3Shi Tu2Zhong A district;
Fig. 4 is the cutaway view of tufting rifle;
Fig. 5 is that reference diagram is amplified in the part of the use state of the manipulator of preferred embodiment shown in Fig. 1.
The specific embodiment
As Figure 1-4, the tufting bayonet equipment with tufting rifle grasping mechanism in this preferred embodiment, comprises tufting rifle 2 and manipulator 1, is provided with tufting rifle grasping mechanism in manipulator 1, tufting rifle 2 comprises tufting rifle housing 3 and by being grabbed bar 4, the described bar 4 of being grabbed is fixed on tufting rifle housing 3.
Described tufting rifle grasping mechanism comprises driving mechanism, drive disk assembly and gripper components, described driving mechanism connection for transmission parts, described drive disk assembly connects gripper components, described driving mechanism launches gripper components, will be grabbed bar 4 encirclements when driving gripper components to stretch out by drive disk assembly, when then driving mechanism drives gripper components to retract by drive disk assembly, gripper components is promptly grabbed bar 4 accurately, tufting rifle 2 is fixed on manipulator 1.Described driving mechanism is cylinder 14.
Described gripper components comprises crawl slideway 5 and four grabbing claws 6, each grabbing claw 6 is separately positioned on and captures in slideway 5, and between each grabbing claw 6, form one and capture chamber 7, the opening part of described slideway 5 has the elongated slot 21 that can allow each grabbing claw 6 outwards stretch, the madial wall rear portion of described slideway 5 is provided with triggers part 22, described grabbing claw 6 rear end lateral walls are provided with first piece 8 that is triggered that can allow grabbing claw 6 stretches outwardly, the madial wall at grabbing claw 6 rear portions be provided with can drive that grabbing claw 6 moves inwardly dragged piece 9, described grabbing claw 6 front end lateral walls are provided with second piece 23 that is triggered that can allow grabbing claw 6 shrinks inwardly, described drive disk assembly comprises drive link 10, and described drive link 10 middle parts are provided with the pushing block 11 that can promote each grabbing claw 6 advance the pucks, described drive link 10 front ends be provided with can drive each grabbing claw 6 dragged that piece 9 moves backwards drag piece 12.
The bar 4 of being grabbed for the ease of tufting rifle 2 inserts crawl chamber 7, and described grabbing claw 6 front ends are provided with towards the gathering sill 13 that captures slideway 5 outer inclines.In the present embodiment, gathering sill 13 is made into integration with grabbing claw 6.When being grabbed bar 4 while propping up the gathering sill 13 of each grabbing claw 6 front ends, grabbing claw 6 front ends can be pushed open like this, make the inlet diameter in the crawl chamber 7 that each grabbing claw 6 forms become large, to grabbed bar 4, enter and capture chamber 7.
In order to allow being grabbed after bar 4 inserts crawl chamber 7 of tufting rifle 2 can not skid off crawl chamber 7, the diameter of described crawl chamber 7 entrances is less than the diameter that captures 7 middle parts, chamber.
The anterior madial wall of described grabbing claw 6 is provided with can be close to the spacer 15 of being grabbed bar 4, and in the present embodiment, spacer 15 is made into integration with grabbing claw 6.Grabbed bar 4 and enter behind crawl chamber 7, spacer 15 is close to the sidewall of being grabbed bar 4 middle parts, plays the effect of accurate location.
Described diameter of being grabbed bar 4 front ends is greater than the diameter of rear end.Grabbed bar 4 like this and squeezed behind the prerotation vane 13 insertion crawl chambeies 7 of opening each grabbing claw 6, just can not skid off and capture chamber 7.
Described bar 4 front ends of being grabbed are projection 16.Projection 16 enters and captures behind chamber 7 like this, and the projection 16 rear ends sheet 15 that will be positioned blocks, and cannot exit and capture chamber 7, until each grabbing claw 6 stretches out and launches, projection 16 can exit crawl chamber 7.
The outer surface of described projection 16 is curved surface.Be convenient to like this projection 16 along the surface sliding of grabbing claw 6, can effectively reduce the surperficial wearing and tearing of projection 16 and grabbing claw 6.
Introduce the course of work below:
First, cylinder 14 drives drive link 10 advance the pucks, and the pushing block 11 of drive link 10 promotes each grabbing claw 6 advance the pucks.On grabbing claw 6 rear end lateral walls first be triggered piece 8 move to the madial wall rear portion of slideway 5 triggering part 22 places, by this triggering part 22, inwardly oppressed, second of the grabbing claw 6 front end lateral walls elongated slot 21 that piece 23 enters the opening part that is positioned at slideway 5 that is triggered now, each grabbing claw 6 front ends just outwards launch under the compressing that triggers part 22, make to capture chamber 7 entrances and become large, when being grabbed the projection 16 of bar 4, enter while capturing chamber 7 entrance, capturing chamber 7 entrances is squeezed and opens by projection 16, allow and grabbed bar 4 and enter and capture chamber 7, by each grabbing claw 6, be enclosed in and capture in chamber 7.
Then, cylinder 14 drives drive link 10 to move backwards, the piece 12 that drags of drive link 10 drives the piece 9 that dragged of each grabbing claw 6 to move backwards, second of the grabbing claw 6 front end lateral walls piece 23 that is triggered retreats from being positioned at the elongated slot 21 of the opening part of slideway 5, get back in slideway 5, and first on grabbing claw 6 rear end lateral walls are triggered, piece 8 retreats, leave triggering part 22 places at the madial wall rear portion of slideway 5, therefore under the compressing of slideway 5 madial walls, grabbing claw 6 medial surfaces are close to and are dragged piece 9 lateral surfaces, and each grabbing claw 6 shrinks, making to capture chamber 7 entrances diminishes, the spacer 15 of each grabbing claw 6 is close to and is grabbed bar 4 middle parts, and spacer 15 blocks projection 16, drive is grabbed bar 4 towards capturing the interior motion in chamber 7, until tufting rifle 2 is fixed on manipulator 1 firmly accurately, as shown in Figure 5.
As shown in Figure 2, described manipulator 1 is provided with the first manipulator running part 17, the second manipulator running part 18.
As shown in Figure 4, tufting rifle 2 is provided with the first tufting rifle running part 19, the second tufting rifle running part 20.
When being grabbed after bar 4 captures by tufting rifle grasping mechanism and be accurately fixed on manipulator 1, the first manipulator running part 17 just can connect the first tufting rifle running part 19, the second manipulator running part 18 just can connect the second tufting rifle running part 20, realizes power transmission.
The foregoing is only preferred embodiment of the present invention, be not used for limiting practical range of the present invention; Be all equivalents of doing according to claim scope of the present invention, be the claims in the present invention scope and cover.
Claims (10)
1. a tufting bayonet equipment with tufting rifle grasping mechanism, comprise tufting rifle and manipulator, in manipulator, be provided with tufting rifle grasping mechanism, tufting rifle comprises tufting rifle housing and is grabbed bar, the described bar of being grabbed is fixed on tufting rifle housing, it is characterized in that: described tufting rifle grasping mechanism comprises driving mechanism, drive disk assembly and gripper components, described driving mechanism connection for transmission parts, described drive disk assembly connects gripper components, described driving mechanism launches gripper components when driving gripper components to stretch out by drive disk assembly, to be grabbed bar surrounds, when then driving mechanism drives gripper components to retract by drive disk assembly, gripper components is promptly grabbed bar accurately, tufting rifle is fixed on manipulator.
2. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 1, it is characterized in that: described gripper components comprises crawl slideway and at least two grabbing claws, each grabbing claw is separately positioned on and captures in slideway, and between each grabbing claw, form one and capture chamber, the opening part of described slideway has the elongated slot that can allow each grabbing claw outwards stretch, the madial wall rear portion of described slideway is provided with triggering part, described grabbing claw rear end lateral wall is provided with first piece that is triggered that can allow grabbing claw stretches outwardly, the madial wall at grabbing claw rear portion be provided with can drive that grabbing claw moves inwardly dragged piece, described grabbing claw front end lateral wall is provided with second piece that is triggered that can allow grabbing claw shrinks inwardly, described drive disk assembly comprises drive link, and described drive link middle part is provided with the pushing block that can promote each grabbing claw advance the puck, and described drive link front end is provided with the piece that drags that piece moves that dragged that can drive each grabbing claw backwards.
3. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 2, is characterized in that: described grabbing claw front end is provided with towards the gathering sill that captures slideway outer incline.
4. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 2, is characterized in that: the diameter of described crawl chamber entrance is less than the diameter that captures middle part, chamber.
5. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 2, is characterized in that: the anterior madial wall of described grabbing claw is provided with can be close to the spacer of being grabbed bar.
6. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 1, is characterized in that: described diameter of being grabbed bar front end is greater than the diameter of rear end.
7. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 6, is characterized in that: the described bar front end of being grabbed is projection.
8. the tufting bayonet equipment with tufting rifle grasping mechanism as claimed in claim 7, is characterized in that: the outer surface of described projection is curved surface.
9. the tufting bayonet equipment with tufting rifle grasping mechanism as described in any one in claim 1-8, is characterized in that: described driving mechanism is cylinder.
10. the tufting bayonet equipment with tufting rifle grasping mechanism as described in any one in claim 1-8, is characterized in that: described driving mechanism is hydraulic cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210152740.8A CN102677412B (en) | 2012-05-16 | 2012-05-16 | Tufted bayonet equipment with tufted gun grabbing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210152740.8A CN102677412B (en) | 2012-05-16 | 2012-05-16 | Tufted bayonet equipment with tufted gun grabbing mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN102677412A CN102677412A (en) | 2012-09-19 |
| CN102677412B true CN102677412B (en) | 2014-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210152740.8A Active CN102677412B (en) | 2012-05-16 | 2012-05-16 | Tufted bayonet equipment with tufted gun grabbing mechanism |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1602890A1 (en) * | 1967-04-25 | 1970-08-13 | Monarch Machine Tool Co | Tool changing device |
| US4655676A (en) * | 1983-07-11 | 1987-04-07 | Asea Aktiebolag | Robot installation |
| US5738030A (en) * | 1996-03-11 | 1998-04-14 | General Design, Inc | Pattern method for multicolor designs |
| US5875726A (en) * | 1994-09-02 | 1999-03-02 | Ksl Keilmann Sondermaschinenbau Gmbh | Sewing apparatus |
| US6129031A (en) * | 1999-11-16 | 2000-10-10 | The Boeing Company | Robotic stitching apparatus and end effector therefor |
| US6260493B1 (en) * | 2001-02-01 | 2001-07-17 | Spencer Wright Industries, Inc. | Two pile height mending gun |
| US6807917B1 (en) * | 2002-07-03 | 2004-10-26 | Card-Monroe Corp. | Yarn feed system for tufting machines |
| CN200985413Y (en) * | 2006-12-04 | 2007-12-05 | 艾景成 | Carpet flat knitting machine |
| CN202766842U (en) * | 2012-05-16 | 2013-03-06 | 广东大洋地毯机械设备厂有限公司 | Tufting gun pricking equipment with tufting gun grabbing mechanism |
-
2012
- 2012-05-16 CN CN201210152740.8A patent/CN102677412B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1602890A1 (en) * | 1967-04-25 | 1970-08-13 | Monarch Machine Tool Co | Tool changing device |
| US4655676A (en) * | 1983-07-11 | 1987-04-07 | Asea Aktiebolag | Robot installation |
| US5875726A (en) * | 1994-09-02 | 1999-03-02 | Ksl Keilmann Sondermaschinenbau Gmbh | Sewing apparatus |
| US5738030A (en) * | 1996-03-11 | 1998-04-14 | General Design, Inc | Pattern method for multicolor designs |
| US6129031A (en) * | 1999-11-16 | 2000-10-10 | The Boeing Company | Robotic stitching apparatus and end effector therefor |
| US6260493B1 (en) * | 2001-02-01 | 2001-07-17 | Spencer Wright Industries, Inc. | Two pile height mending gun |
| US6807917B1 (en) * | 2002-07-03 | 2004-10-26 | Card-Monroe Corp. | Yarn feed system for tufting machines |
| CN200985413Y (en) * | 2006-12-04 | 2007-12-05 | 艾景成 | Carpet flat knitting machine |
| CN202766842U (en) * | 2012-05-16 | 2013-03-06 | 广东大洋地毯机械设备厂有限公司 | Tufting gun pricking equipment with tufting gun grabbing mechanism |
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| CN102677412A (en) | 2012-09-19 |
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Free format text: FORMER OWNER: WEN PEIBIN Effective date: 20150827 |
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Effective date of registration: 20150827 Address after: 515000, No. 34 and five or six, Yanhe Road, Jinping District, Guangdong, Shantou, China Patentee after: Guangdong Dayang Carpet Machinery Factory Co., Ltd. Address before: 515000, No. 34 and five or six, Yanhe Road, Jinping District, Guangdong, Shantou, China Patentee before: Guangdong Dayang Carpet Machinery Factory Co., Ltd. Patentee before: Wen Peibin |