CN206245046U - A kind of carpet bayonet equipment - Google Patents
A kind of carpet bayonet equipment Download PDFInfo
- Publication number
- CN206245046U CN206245046U CN201621284199.6U CN201621284199U CN206245046U CN 206245046 U CN206245046 U CN 206245046U CN 201621284199 U CN201621284199 U CN 201621284199U CN 206245046 U CN206245046 U CN 206245046U
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- CN
- China
- Prior art keywords
- gunlock
- carpet
- bayonet equipment
- fixedly connected
- circular disk
- Prior art date
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- Expired - Fee Related
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Abstract
The utility model discloses a kind of carpet bayonet equipment, including frame, gunlock is slidably connected in frame and the driver of the gunlock is connected, the gunlock includes rifle pin and scissors, the bayonet equipment also includes moving back line mechanism, moving back line mechanism includes wire pressing device and connection wire pressing device and the first drive component in the frame, and having reached can reduce ground blanket base cloth rear wires head, be conducive to the effect of ground blanket base cloth behind gluing.
Description
Technical field
The utility model is related to a kind of carpet manufacture equipment, more particularly to a kind of carpet bayonet equipment.
Background technology
Tufted carpet originates from the State of Georgia, US in 19th century, and by prolonged development, tufted carpet is by initial
Single needle synthetic tuft develops into row's pin synthetic tuft, tufted carpet with chemical fibre as primary raw material, because wide in variety, production efficiency is high,
Cost performance is high, therefore tufted carpet is as maximum, the most widely used kind of yield in machine-made carpet.
Existing synthetic tuft equipment generally using row's pin machinery, that is, uses the needle-bar for being provided with a row or multi-row tufting needle,
But because tufting is thicker, the tufted carpet and hand-made carpet star note processed using row's pin plant equipment, due on carpet
Group be made up of dot matrix, therefore there is slack feature in curve, oblique line, in order that must allow the tufted carpet of machinery production can
The close level with hand-made carpet, and the automated production of carpet is improved, develop a kind of automatic embroidered carpet again now
Equipment.
Bayonet carpet device refers to the carpet for knitting wool being implanted according to certain group's thorn and being formed in base fabric, completes its basic
Technological action requirement by pipette tips, air-flow, defeated line three parts realize：Pipette tips thorn hits base fabric, air-flow by knitting wool from pipette tips
Penetrated in gun barrel be implanted in base fabric, be input to the knitting wool of certain length in gun barrel by line-transmitting wheel, most bayonet electrical blanket device is equal
Using the break-make of touch-screen programming Control each signal so as to each drive mechanism, such as start and stop of motor, cylinder, automate journey
Degree is higher.
Existing technology refers to the Chinese invention patent of Application No. 200910182883.1, and its technical scheme is disclosed
A kind of automatic embroidered carpet equipment, its drip irrigation device is to include servomotor, shaft coupling, driven shaft, cam, connecting rod machine
Structure, pneumatic operated valve and pipette tips, drive driving shaft to rotate by servomotor and shaft coupling, gun barrel is done reciprocal fortune by linkage
Dynamic to complete to act the thorn of penetrating of base fabric, pneumatic operated valve is opened while thorn is penetrated towards base fabric makes air-flow drive knitting wool implantation base fabric,
Each pattern completes to be an actuation cycle that some patterns constitute a width carpet.
But, in carpet manufacture is carried out using cut pile mode, the lines that rifle pin front end is exposed are more long, when proceeding by figure
When case weaves, rifle pin is penetrated from the base fabric back side, and the lines that rifle pin front end is exposed will not completely penetrate the front of base fabric, at this moment in base
The back side of cloth just forms a bit of burr, and such burr occurs when pipette tips are exited, reenter new pattern braiding, greatly
The burr of amount is pricked at the back side of base fabric, is not only wasted and is knitted line, and more the end of a thread reduces the painting that have impact on the base fabric back side
Colloid amount, is unfavorable for that ground blanket base cloth is effective bonding with bottom.
Utility model content
The purpose of this utility model is to provide one kind can reduce ground blanket base cloth rear wires head, be conducive to ground blanket base cloth behind
The carpet bayonet equipment of gluing.
Above-mentioned technical purpose of the present utility model technical scheme is that：
A kind of carpet bayonet equipment, including frame, slidably connect gunlock and connect the driving of the gunlock in frame
Device, the gunlock includes rifle pin, and the bayonet equipment also includes moving back line mechanism, and moving back line mechanism includes wire pressing device and connection wire pressing device
And the first drive component in the frame.
By using above-mentioned technical proposal, when the first pin of each pattern is drawn, the back side of the line from carpet is knitted in the guiding of rifle pin
Penetrate, due to rifle pin guide to knit the end of a thread more long, so will be when each gunlock is exited and penetrate again ground blanket base cloth
The back side of ground blanket base cloth leaves one section of excessive thread ends, and more the end of a thread stays in the back side of base fabric, in gluing, due to a large amount of lines
Blocking for head causes that glue, from being completely covered in base fabric, reduces gluing quality, by using line mechanism is moved back, whenever gunlock
Exit when carrying out that lead enters cloth again, the first drive component drives wire pressing device to move to knitting line and move opposite direction so that rifle
Stub that pin is guided reduces, and reduces the waste of knitting line while improve the gluing quality of backsizing, improves
Ground blanket base cloth and the bonding quality of bottom.
Preferably, first drive component includes cylinder and connecting rod, one end connection cylinder of the connecting rod, connection
The other end of bar is fixedly connected in the wire pressing device.
By using above-mentioned technical proposal, the action for carrying out moving back line, recover, tool are moved back and forth using air cylinder driven wire pressing device
There is the characteristics of action is fast, motion is accurate, in addition, using air cylinder driven, automaticity is higher.
Preferably, the wire pressing device is push-pull electromagnet, the dynamic iron core of push-pull electromagnet is fixedly connected with horizontal
Pressing piece, push-pull electromagnet is electrically connected with the cylinder.
By using above-mentioned technical proposal, a push-pull electromagnet is provided with, push-pull electromagnet includes pressing piece, knits
Line is located between pressing piece and connecting rod, when machine gun integrally moves back rifle, when push-pull electromagnet receives the electric signal for moving back rifle, is moved
Iron core drives pressing piece to move downward and will knit pressing in connecting rod, moves back the signal that line cylinder receives push-pull electromagnet, edge
Knit the opposite direction pulling of line direction of routing and knit line a certain distance so that draw the stub for exposing at rifle pin and reduce, so
Design reduce the waste for knitting line, also improve the gluing quality of backsizing, improve the quality of production of velvet carpet.
Preferably, being additionally provided with wire charging mechanism in the frame, wire charging mechanism is arranged on the upstream for moving back line mechanism.
By using above-mentioned technical proposal, wire charging mechanism is set, the cabling for knitting line is facilitated, prevents from knitting line in motion process
Middle generation knotting problem, improves the stability for knitting line cabling, improves the operating efficiency of carpet manufacture.
Preferably, fairlead is provided with the gunlock, glide direction of the fairlead parallel to the gunlock.
By using above-mentioned technical proposal, using fairlead, can guide and knit line through entirely knitting line, reduce and knit line and exist
The problem for hook occurs with other assemblies during, hanging occurs, and improves the stability reached the standard grade, and improves operating efficiency.
Preferably, the gun barrel is fixedly connected with wire sleeve near the side of the fairlead.
By using above-mentioned technical proposal, by setting wire sleeve, knit line and be always positioned in wire sleeve so that knitting line cabling
It is more smooth, prevent from knitting line occur when gunlock works it is at random with knot, it is ensured that being smoothed out for production, improve carpet
Production efficiency.
Preferably, the bayonet equipment also includes rotating mechanism, the gunlock connects the rotating mechanism.
By using above-mentioned technical proposal, by setting rotating mechanism, gunlock can be rotated freely, over the ground blanket base cloth
Carry out bayonet braiding.
Preferably, the rotating mechanism includes the first rotating circular disk, the second rotating circular disk, travelling gear and servo electricity
Machine, is provided with pitman between the first rotating circular disk and the second rotating circular disk, the servomotor connects the travelling gear, passes
Moving gear is fixedly connected on the first rotating circular disk, and the gunlock is fixedly connected on second rotating circular disk.
By using above-mentioned technical proposal, servomotor drives travelling gear to rotate and drives the rotation of the first rotating circular disk, the
One rotating circular disk drive the second rotating circular disk rotate so that gunlock can 360 degree rotate freely, bayonet volume is carried out substantially to carpet
Knit.
In sum, the utility model has the advantages that：
It is used as wire pressing device by using normally opened push-pull electromagnet, using the up and down motion of push-pull electromagnet dynamic iron core
Realize to knit line loosen with compression, the line of knitting of compression can be driven to be drawn in the opposite direction to knitting line and walk by coordinating cylinder
Dynamic, line purpose is moved back in realization so that the end of a thread drawn at rifle pin is shorter, and so when bayonet is carried out, the end of a thread of carpet back can be big
It is big to reduce, the waste for knitting line had both been reduced, gluing quality of the ground blanket base cloth back side in gluing can be improved again.
Brief description of the drawings
Fig. 1 is a kind of overall structure diagram of carpet bayonet equipment；
Fig. 2 is the enlarged diagram of the A of prominent push-pull electromagnet structure in Fig. 1；
Fig. 3 is the enlarged diagram of the B of prominent Gunlock structure in Fig. 1；
Fig. 4 is a kind of upward view of carpet bayonet equipment；
Fig. 5 is the enlarged diagram of C in Fig. 4；
Fig. 6 is a kind of sectional view of carpet bayonet equipment.
In figure, 1, frame；11st, first baffle；12nd, lower shoe；121st, slide rail；13rd, upper plate；2nd, wire guide；3rd, gunlock；
4th, cylinder；5th, line mechanism is moved back；51st, push-pull electromagnet；511st, spring；512nd, dynamic iron core；513rd, piece is pressed；52nd, first drive
Component；521st, L-shaped connecting rod；522nd, straight line cylinder；6th, rotating mechanism；61st, the first rotating circular disk；611st, pitman；62nd, second
Rotating circular disk；621st, fairlead；622nd, wire sleeve；63rd, travelling gear；64th, servomotor；7th, first bearing seat；71st, first axle
Hold；72nd, second bearing seat；73rd, second bearing；8th, liner plate；81st, connected unit；82nd, gun barrel；821st, compress disk；83rd, the first crank
Sliding block；831st, rifle pin；832nd, scissors；84th, the second crank block；9th, variable-frequency motor；91st, bevel gear one；92nd, bevel gear two.
Specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.Wherein identical parts identical accompanying drawing
Mark is represented.It should be noted that the word "front", "rear" for being used in description below, "left", "right", "up" and "down" refer to
It is the direction in accompanying drawing, word " bottom surface " and " top surface ", " interior " and " outward " are referred respectively to towards or away from particular elements geometry
The direction at center.
A kind of carpet bayonet equipment, as shown in figure 1, including being rectangle and three faces are provided with the frame 1 of baffle plate, frame
Wire charging mechanism is provided with the first baffle 11 of 1 shorter side, wire charging mechanism includes two row's wire guides 2.
Lower shoe 12 is provided with frame 1, slide rail 121 is provided with lower shoe 12, slidably connected on lower shoe 12
Base plate 13, is fixedly connected with gunlock 3 on upper plate 13, driver is provided with first baffle 11, and driver is cylinder 4, cylinder 4
Vertically it is fixedly connected on first baffle 11, the telescopic end of cylinder 4 is fixedly connected on upper plate 13.
Seen with Fig. 6 with reference to Fig. 2, be provided between gunlock 3 and first baffle 11 and move back line mechanism 5, moving back line mechanism 5 includes line ball
Device and the first drive component 52, wire pressing device are a push-pull electromagnet 51, and push-pull electromagnet 51 includes spring 511, dynamic iron
Core 512, the lower end of dynamic iron core 512 is fixedly connected with pressing piece 513, magnetic force is produced or is disappeared by coil electricity, power-off
Lose, dynamic iron core 512 drives pressing piece 513 to move reciprocatingly；First drive component 52 includes that the L-shaped directly over cylinder 4 connects
Extension bar 521 and the straight line cylinder 522 perpendicular to first baffle 11, one end of straight line cylinder 522 are fixedly connected on upper plate 13,
One end of L-shaped connecting rod 521 is fixedly connected on push-pull electromagnet 51, and the other end of L-shaped connecting rod 521 is fixedly connected on directly
On the slide rule of line cylinder 522.
As shown in figure 1, upper plate 13 is provided with rotating mechanism 6 near one end of push-pull electromagnet 51, rotating mechanism 6 is wrapped
The first rotating circular disk 61, the second rotating circular disk 62, travelling gear 63 and servomotor 64 are included, servomotor 64 is fixedly connected on
On upper plate 13, travelling gear 63 is provided with the output shaft of motor, the outer rim phase of travelling gear 63 and the first rotating circular disk 61
Engagement.
As shown in Fig. 1 and Fig. 6, clutch shaft bearing is provided with upper plate 13 71 7, first axle is provided with clutch shaft bearing 71
Hold 71, the first rotating circular disk 61 and the interference fit of clutch shaft bearing 71, upper plate 13 are fixed away from one end of push-pull electromagnet 51
It is connected with second bearing 73 72, second bearing is provided with second bearing 73 for 73 72, interference fit has in second bearing 73
Two rotating circular disks 62, are connected, the second rotating circular disk between the first rotating circular disk 61 and the second rotating circular disk 62 by pitman 611
Fairlead 621, fairlead 621 are provided with 62（As shown in Figure 3）Length direction parallel to slide rail 121 is set.
The liner plate 8 of rectangle is fixedly connected with the second rotating circular disk 62 with reference to shown in Fig. 1 and Fig. 3, is fixedly connected on liner plate 8
There is a gunlock 3, gunlock 3 includes the connected unit 81 of rectangle, and the gun barrel 82 perpendicular to liner plate 8 is fixedly connected with connected unit 81, and draw
Wire sleeve 622 is fixedly connected with the side wall of gun barrel 82 of the same side of spool 621, wire sleeve 622 is inclined to side；Connected unit 81
Upper end is provided with the first crank block 83, and the lower end of connected unit 81 is provided with the second crank block 84, the first crank block 83 with
The crank of the second crank block 84 is respectively fixedly connected with the top and bottom of rotary shaft, and the other end of the first crank is slidably connected
In the upper end of gun barrel 82 and rifle pin 831 is connected with, the second crank is slidably connected at the lower end of gun barrel 82 and is connected with scissors 832,
First crank and the second crank drive rifle pin 831 to replace with scissors 832 to stretch out gun barrel 82 and carry out rolling line, trimming.
With reference to shown in Fig. 1, Fig. 4 and Fig. 5, variable-frequency motor 9 is fixedly connected with the second rotating circular disk 62, variable-frequency motor 9
Bevel gear 1 is fixedly connected with output shaft, bevel gear 2 92, bevel gear 1 and cone are fixedly connected with below rotary shaft
Gear 2 92 is meshed.
Motion process：
Before the carpet bayonet equipment is placed in into vertical fixed ground blanket base cloth, cylinder 4 drives the forward slip of upper plate 13 straight
Draw to rifle pin 831 and knit line and penetrated from the back side of ground blanket base cloth, be then turned on variable-frequency motor 9, variable-frequency motor 9 drives the first crank
Sliding block and the second crank block rotate and cause that rifle pin 831 replaces with scissors 832 and stretch into, stretch out gun barrel 82, and rifle pin 831 exits base fabric
Along the route for setting continuously penetrated in base fabric, prick out, while rifle pin 831 takes in gun barrel 82 every time,
Scissors 832 will be cut through the line of knitting of base fabric, and such repeating motion causes that the back side of ground blanket base cloth forms continuous lasso,
The front of ground blanket base cloth plants has gone up uniform suede.
, it is necessary to exit gunlock 3 looks for a synthetic tuft again after one section of pattern is painted, variable-frequency motor 9, the expansion link of cylinder 4 are closed
Shrink and drive gunlock 3 to be moved backward along slide rail 121, at this moment, the control that push-pull electromagnet 51 passes through programming, power on,
The coil of push-pull electromagnet 51 obtains electric, and dynamic iron core 512 drives pressing piece 513 to move and causes pressing piece 513 and L-shaped connecting rod
521 be engaged will knit line extruding therebetween, push-pull electromagnet 51 it is electric, signal is transmitted to straight line cylinder 5224, straight line
The slide rule of cylinder 522 shrinks and by L-shaped connecting rod 521 so that push-pull electromagnet 51 is in opposite direction along line inlet wire is knitted
Direction is moved, and the end of a thread that rifle pin 831 is drawn shortens, and when cloth is pricked again, the end of a thread that rifle pin 831 is drawn is very short, from base
When the cloth back side penetrates, the base fabric back side is difficult to leave excessive thread ends；By certain time delay, the slide rule of straight line cylinder 522 drives
Push-pull electromagnet 51 returns to home position, power-off, the coil losing electricity of push-pull electromagnet 51, push-pull electromagnet 51
Pressing piece 513 is separated with L-shaped connecting rod 521.
Cylinder 4 drive forwards gunlock 3 travel forward penetrate ground blanket base cloth, open variable-frequency motor 9, carry out Zha Bu, lead, cut
It is disconnected, complete synthetic tuft process.
This specific embodiment is only that, to explanation of the present utility model, it is not to limitation of the present utility model, ability
Field technique personnel can make the modification without creative contribution to the present embodiment as needed after this specification is read, but
As long as all being protected by Patent Law in right of the present utility model.
Claims (8)
1. a kind of carpet bayonet equipment, including frame（1）, frame（1）On slidably connect gunlock（3）And connect the gunlock
（3）Driver, the gunlock（3）Including rifle pin（831）With scissors（832）, it is characterised in that：The bayonet equipment also includes
Move back line mechanism（5）, move back line mechanism（5）Including wire pressing device with connection wire pressing device and installed in the frame（1）On first driving
Component（52）.
2. carpet bayonet equipment according to claim 1, it is characterised in that：First drive component（52）Including straight line
Cylinder（522）With L-shaped connecting rod（521）, one end connection straight line cylinder of the connecting rod（522）, L-shaped connecting rod（521）'s
The other end is fixedly connected in the wire pressing device.
3. carpet bayonet equipment according to claim 2, it is characterised in that：The wire pressing device is push-pull electromagnet
（51）, push-pull electromagnet（51）Dynamic iron core（512）It is fixedly connected with horizontal pressing piece（513）.
4. carpet bayonet equipment according to claim 1, it is characterised in that：The frame（1）On be additionally provided with the machine of reaching the standard grade
Structure, wire charging mechanism moves back line mechanism installed in described（5）Upstream.
5. carpet bayonet equipment according to claim 1, it is characterised in that：Gunlock（3）On be provided with fairlead（621）,
Fairlead（621）Parallel to the gunlock（3）Glide direction.
6. carpet bayonet equipment according to claim 5, it is characterised in that：The gunlock（3）It is upper to be close to the fairlead
（621）Side be fixedly connected with wire sleeve（622）.
7. carpet bayonet equipment according to claim 1, it is characterised in that：The bayonet equipment also includes rotating mechanism
（6）, the gunlock（3）Connect the rotating mechanism（6）.
8. bayonet equipment according to claim 7, it is characterised in that：The rotating mechanism（6）Including the first rotating circular disk
（61）, the second rotating circular disk（62）, travelling gear（63）And servomotor（64）, the first rotating circular disk（61）With the second rotation
Disk（62）Between be provided with pitman（611）, the servomotor（64）Connect the travelling gear（63）, travelling gear
（63）It is fixedly connected on the first rotating circular disk（61）On, the gunlock（3）It is fixedly connected on second rotating circular disk（62）On.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621284199.6U CN206245046U (en) | 2016-11-28 | 2016-11-28 | A kind of carpet bayonet equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621284199.6U CN206245046U (en) | 2016-11-28 | 2016-11-28 | A kind of carpet bayonet equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206245046U true CN206245046U (en) | 2017-06-13 |
Family
ID=59002838
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621284199.6U Expired - Fee Related CN206245046U (en) | 2016-11-28 | 2016-11-28 | A kind of carpet bayonet equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206245046U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107083625A (en) * | 2017-06-23 | 2017-08-22 | 广东特点智能科技有限公司 | A kind of elastic patch mechanism of flocked carpet machine and flocked carpet machine |
| CN107574598A (en) * | 2017-09-27 | 2018-01-12 | 天津市奥丰地毯有限公司 | A kind of carpet bayonet machine |
| CN108754913A (en) * | 2018-08-24 | 2018-11-06 | 广东艺森地毯顾问实业有限公司 | A kind of loop pile shorn velvet integral type flocking machine |
| CN111041729A (en) * | 2018-10-12 | 2020-04-21 | 东莞市沃尔泰克地毯机械设备有限公司 | Vertical carpet machine |
| CN111876919A (en) * | 2020-08-11 | 2020-11-03 | 淮北特兰奇地毯有限公司 | Full-automatic carpet gun-stabbing machine head and working method thereof |
| CN113430736A (en) * | 2021-07-28 | 2021-09-24 | 佛山市启创科技发展有限公司 | Automatic wire feeding device of computer gun-felted carpet machine |
| CN113618954A (en) * | 2021-07-19 | 2021-11-09 | 天津工业大学 | I fiber implantation device and I fiber implantation equipment |
| CN114451768A (en) * | 2022-02-24 | 2022-05-10 | 扬州新科展纺织制品有限公司 | Carpet base cloth capable of preventing mildew and manufacturing equipment thereof |
-
2016
- 2016-11-28 CN CN201621284199.6U patent/CN206245046U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107083625A (en) * | 2017-06-23 | 2017-08-22 | 广东特点智能科技有限公司 | A kind of elastic patch mechanism of flocked carpet machine and flocked carpet machine |
| CN107574598A (en) * | 2017-09-27 | 2018-01-12 | 天津市奥丰地毯有限公司 | A kind of carpet bayonet machine |
| CN107574598B (en) * | 2017-09-27 | 2020-06-02 | 天津市奥丰地毯有限公司 | Carpet rifle thorn machine |
| CN108754913A (en) * | 2018-08-24 | 2018-11-06 | 广东艺森地毯顾问实业有限公司 | A kind of loop pile shorn velvet integral type flocking machine |
| CN111041729A (en) * | 2018-10-12 | 2020-04-21 | 东莞市沃尔泰克地毯机械设备有限公司 | Vertical carpet machine |
| CN111876919A (en) * | 2020-08-11 | 2020-11-03 | 淮北特兰奇地毯有限公司 | Full-automatic carpet gun-stabbing machine head and working method thereof |
| CN113618954A (en) * | 2021-07-19 | 2021-11-09 | 天津工业大学 | I fiber implantation device and I fiber implantation equipment |
| CN113430736A (en) * | 2021-07-28 | 2021-09-24 | 佛山市启创科技发展有限公司 | Automatic wire feeding device of computer gun-felted carpet machine |
| CN114451768A (en) * | 2022-02-24 | 2022-05-10 | 扬州新科展纺织制品有限公司 | Carpet base cloth capable of preventing mildew and manufacturing equipment thereof |
| CN114451768B (en) * | 2022-02-24 | 2024-06-04 | 扬州新科展纺织制品有限公司 | Carpet base cloth manufacturing equipment |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170613 Termination date: 20201128 |
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| CF01 | Termination of patent right due to non-payment of annual fee |