CN209284878U - It is knitted cloth tufted carpet - Google Patents
It is knitted cloth tufted carpet Download PDFInfo
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- CN209284878U CN209284878U CN201821967140.6U CN201821967140U CN209284878U CN 209284878 U CN209284878 U CN 209284878U CN 201821967140 U CN201821967140 U CN 201821967140U CN 209284878 U CN209284878 U CN 209284878U
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- tufting
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Abstract
The utility model discloses a kind of knitting cloth tufted carpets, the tufting layer including basic cloth and on basic cloth, and the tufting layer includes the multiple villus protrusion for being knitted cloth tufting and being implanted into and passing through base cloth layer formation.The width of the knitting cloth is 2mm~100mm；The knitting cloth is warp-knitting cloth or weft-knitting cloth.Villus protrusion on the tufted carpet of the utility model is formed by knitting cloth tufting, has good wearability, water imbibition and fire line, decorative and skin-friendly.
Description
Technical field
The utility model relates to a kind of knitting cloth tufted carpets.
Background technique
Tufted carpet refers on science fabric base fabric with row's needle machinery synthetic tuft, forms loop pile or cut pile carpet surface
Machine-made carpet.Conventional tufted carpet mainly includes following technique: 1, material prepares, various needed for textile substrate and synthetic tuft
Fiber yarn；2, synthetic tuft is formed, i.e., to arrange needle machinery leader tape fiber yarn entire row, at high speed synthetic tuft in base fabric, in carpet surface
Form neat and intensive loop pile or cut pile；3, applied in blanket back face and scrape synthetic latex or polyester-class adhesive, and by base fabric and
Synthetic tuft sticks into firm entirety；4, postfinishing process, including with the smooth carpet surface of loop cutting machine, carpet surface stamp, blanket back paste backing or
Consolidate suede etc. with latex.
Fabric is knitted with hair loss (not raising), soft, moisture absorption do not breathe freely, perspire warming, wear-resisting, fire line is good etc.
Characteristic has excellent elasticity and extensibility mostly.The characteristics of it has yield high to opposite woven fabric, is suitble to small lot production.
Tufted carpet on the market mostly uses long fibre class yarn or comb spins class yarn to carry out tufting at present, and there are resistance to
Grind the defects of performance is poor, water imbibition and fire line are poor.
By the retrieval discovery to existing patent document, the Chinese invention patent application of CN 106113675 discloses one kind
Without latex tufted carpet；It is mixed with the heat-bondable fibre layer of nanoreinforcement material and improves ground by being arranged below base cloth layer
The wear-resisting property of blanket entirety.But its structure is complex, process is various, at high cost, is not suitable for large-scale promotion application；And it is improved
Be carpet entirety wearability, for tufting layer wear-resisting property there is no promoted.
Utility model content
The purpose of the utility model is to overcome above-mentioned the shortcomings of the prior art, provide a kind of looped fabric slice system
At tufted carpet；Villus protrusion on the tufted carpet is formed the slice tufting made of looped fabric.Due to the use
Slice made of looped fabric have under close structure, natural form can coiled, twisting, at rope the features such as, formed using its tufting
Tufted carpet have good wearability, water imbibition, fire line.
The purpose of this utility model is achieved through the following technical solutions:
The utility model relates to a kind of tufted carpets, the tufting layer including base cloth layer and on base cloth layer, the tufting
Layer includes multiple villus protrusion that knitting cloth tufting was implanted into and passed through base cloth layer formation.
Preferably, the knitting cloth is that chemical fibre is knitted cloth, natural fiber is knitted cloth or chemical fibre and day
The knitting cloth that right fiber is blended.
Preferably, the width of the knitting cloth is 2mm~100mm.
Preferably, the knitting cloth is warp-knitting cloth or weft-knitting cloth.The knitting cloth of the utility model
That is the slice made of looped fabric；Looped fabric is by yarn bends lopping and mutually string set and the fabric that is formed using knitting needle,
Divide tWarp Knitted Fabrics and tWeft Knitted Fabrics.
Preferably, the tufting layer is that loop pile tufting layer, cut pile tufting layer or circle cut mixed cluster pile layer.
Preferably, the multiple villus protrusion is high raised, low raised or height protrusion mixing.
Preferably, the upper and lower surface of base cloth layer is arranged in the tufting layer.
Preferably, bonding glue-line is additionally provided between the base cloth layer and tufting layer.
Preferably, the bonding glue-line is the compound of one or more of liquid glue layer, hot melt adhesive layer, hot melt adhesive film layer
Layer.
Preferably, the tufting layer is set to the upper surface of base cloth layer, and the lower surface of the base cloth layer is equipped with anti-slip layer.
Preferably, it is equipped with bonding glue-line between the base cloth layer and tufting layer, is equipped between the base cloth layer and anti-slip layer
Gum layer.
Preferably, the gum layer is liquid glue layer, hot melt adhesive layer or hot melt adhesive film layer；The bonding glue-line is liquid glue
The composite layer of one or more of layer, hot melt adhesive layer, hot melt adhesive film layer.
Preferably, the anti-slip layer is foamed latex coating.
Preferably, the foamed latex layer surface is equipped with the anti-skidding muscle of protrusion.
Preferably, honeycomb is set in the anti-slip layer.
Preferably, the base cloth layer is nonwoven layer or machine-woven fabric layer.
Compared with prior art, the utility model has the beneficial effects that:
1, the tufted carpet formed using spun polyester thread tufting is generally not wear-resisting, wear-resisting test is carried out to it, at 10000 turns
After, tufting layer surface occurs as soon as fluffing, pilling effect；And the villus protrusion on the tufted carpet of the utility model is by being knitted
Cloth tufting formed, since the knitting cloth close structure makes tufting layer have good wearability, with it is as before
Wear-resisting test in the case of, after 12000 turns, tufting layer do not occur fluffing, pilling effect；
2, traditional tufted carpet technique uses common chemical fibre (such as terylene, nylon), natural fiber (such as cotton
Flower, wool) or chemical fibre and natural fiber blend fibre carry out before need to carry out tufting；And the utility model uses needle
Woven fabric item under natural form can coiled, twisting, Cheng Sheng, may be directly applied to tufting, have and facilitate operation, at low cost etc. excellent
Gesture；In addition, the knitting cloth that the utility model uses has the characteristics that drawing force is strong, is not easy broken yarn compared to conventional yarn, greatly
Ground improves production efficiency and yield rate；
3, conventional yarn is easy hair loss, has flash, even if being merely possible to base cloth layer use, it is also desirable to carry out gluing, heat
The processes such as boiling hot, lock seaming；And it is knitted the fiber lock shape design feature that cloth has looped fabric itself, it is not easy hair loss, is not easy wire drawing；This
Outside, conventional yarn is easy broken yarn, influences production efficiency and yield rate；
4, the villus protrusion on the tufted carpet of the utility model is formed by knitting cloth tufting, is knitted cloth structure
Close characteristic imparts the advantages such as tufted carpet wearability is good, water imbibition is strong, fire line is good, and skin-friendly is good；
5, the tufted carpet of the utility model is not easy dust stratification, arranges well, and carpet pile is easy to restore.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other spies of the utility model
Sign, objects and advantages will become more apparent upon:
Fig. 1 is the structural schematic diagram of the tufted carpet of embodiment 1；
Fig. 2 is the diagrammatic cross-section of the tufted carpet of embodiment 1；
Fig. 3 is the structural schematic diagram of the tufted carpet of embodiment 2；
Fig. 4 is the knitted structure schematic diagram of weft-knitting cloth；
Fig. 5 is the knitted structure schematic diagram of warp-knitting cloth；
Wherein, 1 is tufting layer, and 2 be base cloth layer.
Specific embodiment
The utility model is described in detail below with reference to embodiment.Following embodiment will be helpful to the technology of this field
Personnel further understand the utility model, but do not limit the utility model in any form.It should be pointed out that this field
For those of ordinary skill, without departing from the concept of the premise utility, it can also make certain adjustments and improvements.These
Belong to the protection scope of the utility model.
Embodiment 1
The present embodiment is related to a kind of knitting cloth tufted carpet, as shown in Figure 1, 2, including basic cloth 2 and be set to basic cloth 2
On tufting layer 1；The tufting layer 1 includes knitting cloth tufting implantation base cloth layer 2 and the multiple villus protrusion extended outward to form.
Specific preparation process is as follows:
1, take non-woven fabrics as base cloth layer.
2, the knitting cloth for cutting suitable dimension, is passed through the tufting acupuncture needle head of loop pile tufting machine, on base cloth layer
Synthetic tuft forms tufting layer, is arranged between the high 2mm-100mm of suede.
3, it is cut by product requirement, bound edge or lock seaming is carried out to base cloth layer, are packaged into finished product.What production obtained at this time is circle
Suede tufted carpet.
According to actual needs, it is adjusted to step 2 technique, cut pile tufted carpet can also be manufactured, circle cuts mixed cluster
Based carpet.
According to actual needs, it is adjusted to step 2 technique, high suede tufted carpet, low suede tufting can also be manufactured
Blanket, height suede mixing tufted carpet.
The tufting knitting wool used due to the present embodiment is is knitted cloth, specially weft-knitting cloth (knitted structure such as Fig. 4
It is shown), having lock shape structure, (essence is between the cloth being resiliently formed and cloth in weaving process using knitting cloth
Clamping structure), close structure, tufting formed villus protrusion be firmly combined with base cloth layer, therefore, can be directly on base cloth layer
Synthetic tuft is carried out, without glue-line is arranged as same traditional handicraft on base cloth layer, enhances the conjugation of base cloth layer and villus.At this time
Tufted carpet is soft, wear-resisting and easy to clean, not washable caused by can directly machine-washing without worrying traditional tufted carpet glue-line
Wash, easy degumming the defects of.
And for there is a more high abrasion requirement, or higher base cloth layer and villus are firmly combined the occasion of requirement, and it can be in base fabric
Setting bonding glue-line between layer and tufting layer；The bonding glue-line can be one in liquid glue layer, hot melt adhesive layer, hot melt adhesive film layer
Kind or several composite layers.
In addition, for the use occasion with skid-resistance requirements, such as toilet, a kind of preferred side as the present embodiment
Case, the tufting layer are set to the upper surface of base cloth layer, and anti-slip layer is arranged in the lower surface of the base cloth layer.The anti-slip layer sets for surface
There is the foamed latex coating of the anti-skidding muscle of protrusion.It is excessively stiff in order to avoid there is conventional antiskid layer, it influences carpet and uses comfortably
Property, as the preferred embodiment that has of the present embodiment, honeycomb is set in the anti-slip layer, is maintaining anti-skidding and certain water repellent
The good elasticity of the anti-slip layer is imparted on the basis of function, is also increased while improving the carpet service life using easypro
Adaptive.
Likewise, as further there is more high abrasion requirement, or higher base cloth layer and villus are firmly combined requirement, and it can be in base
Setting bonding glue-line between layer of cloth and tufting layer；And/or gum layer is set between base cloth layer and anti-skidding water repellent structure sheaf.The back
Glue-line is liquid glue layer, hot melt adhesive layer or hot melt adhesive film layer.
Embodiment 2
The present embodiment is related to a kind of knitting cloth tufted carpet, as Fig. 3 shows, including basic cloth 2 and be set on basic cloth 2,
The tufting layer 1 on lower two sides；The tufting layer 1 includes multiple villus that knitting cloth tufting implantation base cloth layer 2 and extended outward to form
Protrusion.
Specific preparation process only selects woven fabric as base cloth layer, the high 4.0mm of suede is arranged substantially with embodiment 1.
Likewise, specially warp-knitting cloth (tie by knitting since the tufting knitting wool that the present embodiment uses is is knitted cloth
Structure is as shown in Figure 5), there is lock shape structure, close structure, the villus protrusion that tufting is formed is firmly combined with base cloth layer, therefore,
Synthetic tuft can be carried out directly on base cloth layer, without glue-line is arranged as same traditional handicraft on base cloth layer, enhance base cloth layer and suede
The conjugation of hair.Tufted carpet at this time is soft, wear-resisting and easy to clean.Also, the knitting close characteristic of cloth structure imparts this
The good water imbibition of the tufted carpet of embodiment and fire line.
And for there is a more high abrasion requirement, or higher base cloth layer and villus are firmly combined the occasion of requirement, and it can be in base fabric
Setting bonding glue-line between layer and tufting layer；The bonding glue-line can be one in liquid glue layer, hot melt adhesive layer, hot melt adhesive film layer
Kind or several composite layers.
Specific embodiment of the utility model is described above.It is to be appreciated that the utility model not office
It is limited to above-mentioned particular implementation, those skilled in the art can make various deformations or amendments within the scope of the claims,
This has no effect on the substantive content of the utility model.
Claims (10)
1. a kind of tufted carpet, the tufting layer including base cloth layer and on base cloth layer, which is characterized in that the tufting layer includes
Knitting cloth tufting is implanted into and passes through multiple villus protrusion of base cloth layer formation.
2. tufted carpet according to claim 1, which is characterized in that the width of the knitting cloth is 2mm~100mm；
The knitting cloth is warp-knitting cloth or weft-knitting cloth.
3. tufted carpet according to claim 1, which is characterized in that the multiple villus protrusion is high protrusion, low protrusion
Or height protrusion mixing.
4. tufted carpet according to claim 1, which is characterized in that the tufting layer is loop pile tufting layer, cut pile tufting
Layer or circle cut mixed cluster pile layer.
5. tufted carpet according to claim 1, which is characterized in that up and down the two of base cloth layer are arranged in the tufting layer
Face.
6. tufted carpet according to claim 1 or 5, which is characterized in that be additionally provided between the base cloth layer and tufting layer
Bond glue-line.
7. tufted carpet according to claim 6, which is characterized in that the bonding glue-line be liquid glue layer, hot melt adhesive layer,
The composite layer of one or more of hot melt adhesive film layer.
8. tufted carpet according to claim 1, which is characterized in that the tufting layer is set to the upper surface of base cloth layer, institute
The lower surface for stating base cloth layer is equipped with anti-slip layer.
9. tufted carpet according to claim 8, which is characterized in that be equipped with adhesive glue between the base cloth layer and tufting layer
Layer is equipped with gum layer between the base cloth layer and anti-slip layer.
10. tufted carpet according to claim 9, which is characterized in that the gum layer be liquid glue layer, hot melt adhesive layer or
Hot melt adhesive film layer；The bonding glue-line is the composite layer of one or more of liquid glue layer, hot melt adhesive layer, hot melt adhesive film layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821967140.6U CN209284878U (en) | 2018-11-27 | 2018-11-27 | It is knitted cloth tufted carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821967140.6U CN209284878U (en) | 2018-11-27 | 2018-11-27 | It is knitted cloth tufted carpet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209284878U true CN209284878U (en) | 2019-08-23 |
Family
ID=67644217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821967140.6U Active CN209284878U (en) | 2018-11-27 | 2018-11-27 | It is knitted cloth tufted carpet |
Country Status (1)
| Country | Link |
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| CN (1) | CN209284878U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021184406A1 (en) * | 2020-03-20 | 2021-09-23 | 苏州东帝士纤维地毯有限公司 | Soft bottom carpet made of recycled yarn and manufacturing method therefor |
-
2018
- 2018-11-27 CN CN201821967140.6U patent/CN209284878U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021184406A1 (en) * | 2020-03-20 | 2021-09-23 | 苏州东帝士纤维地毯有限公司 | Soft bottom carpet made of recycled yarn and manufacturing method therefor |
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