CN204108620U - Air-conditioner packing case Prepressing working - Google Patents

Air-conditioner packing case Prepressing working Download PDF

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Publication number
CN204108620U
CN204108620U CN201420493116.9U CN201420493116U CN204108620U CN 204108620 U CN204108620 U CN 204108620U CN 201420493116 U CN201420493116 U CN 201420493116U CN 204108620 U CN204108620 U CN 204108620U
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China
Prior art keywords
air
cylinder
packing case
prepressing
installing hole
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CN201420493116.9U
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Chinese (zh)
Inventor
杨涛
汪志春
李敏
张敏
卢军
李飞
王新
丁健
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Gree Electric Appliances Inc of Zhuhai
Gree Hefei Electric Appliances Co Ltd
Original Assignee
Gree Electric Appliances Inc of Zhuhai
Gree Hefei Electric Appliances Co Ltd
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Priority to CN201420493116.9U priority Critical patent/CN204108620U/en
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Abstract

The utility model discloses a kind of air-conditioner packing case Prepressing working, comprise rack body, described rack body comprises vertical portion and horizontal part, and described horizontal part comprises stiff end and free end, and described stiff end is fixed on the top of described vertical portion; Prepressing device, described prepressing device comprises cylinder and prefabricating plate, and described cylinder is arranged on the free end of described horizontal part, and described prefabricating plate to be arranged on described cylinder and to be positioned at the below of described cylinder; And electric control gear, described electric control gear comprises PLC and magnetic valve, and described magnetic valve is electrically connected with described PLC and described cylinder respectively.Which save human cost, reduce labour intensity, improve precompressed efficiency; Meanwhile, avoid the human error that manual operation brings, ensure that the uniformity of casing, improve the quality of product.

Description

Air-conditioner packing case Prepressing working
Technical field
The utility model relates to air-conditioner technical field, particularly relates to a kind of air-conditioner packing case Prepressing working.
Background technology
At present, in part domestic air conditioner glass cabinet, machine needs to be set with a packing case at top, and specific operation process is: manual top packing case being set to machine in cabinet, more downward for packing case precompressed is put in place with hand.Because the complete machine height of machine in cabinet is generally about 1.8m, part operation workman limits due to height, and every precompressed packing case all will have an action pressed down of takeofing, and precompressed labour intensity is large, operating efficiency is low; Meanwhile, there is dimensional discrepancy in part packing case, causes precompressed difficulty, casing uniformity cannot ensure.
Utility model content
The utility model provides a kind of and improves precompressed efficiency, the labour intensity of reduction operator, guarantee casing conforming air-conditioner packing case Prepressing working.
For achieving the above object, the utility model adopts following technical scheme:
A kind of air-conditioner packing case Prepressing working, comprises
Rack body, described rack body comprises vertical portion and horizontal part, and described horizontal part comprises stiff end and free end, and described stiff end is fixed on the top of described vertical portion;
Prepressing device, described prepressing device comprises cylinder and prefabricating plate, and described cylinder is arranged on the free end of described horizontal part, and described prefabricating plate to be arranged on described cylinder and to be positioned at the below of described cylinder;
And electric control gear, described electric control gear comprises PLC and magnetic valve, and described magnetic valve is electrically connected with described PLC and described cylinder respectively.
Wherein in an embodiment, the free end of described horizontal part is provided with installing plate;
The middle part of described installing plate is provided with the first installing hole, and described cylinder is arranged in described first installing hole.
Wherein in an embodiment, described installing plate is also provided with the second installing hole and the 3rd installing hole;
Described second installing hole and described 3rd installing hole are symmetrical arranged centered by described first installing hole;
Described prepressing device also comprises the first guidance set and the second guidance set;
Described first guidance set passes described second installing hole and is fixedly connected with one end of described prefabricating plate;
Described second guidance set passes described 3rd installing hole and is fixedly connected with the other end of described prefabricating plate.
Wherein in an embodiment, described prepressing device also comprises optoelectronic switch;
Described optoelectronic switch is electrically connected with described PLC;
Described optoelectronic switch is fixed on one end of described installing plate.
Wherein in an embodiment, described cylinder is provided with cylinder inductive switch;
Described cylinder inductive switch is electrically connected with described PLC.
Wherein in an embodiment, described electric control gear also comprises control panel;
Described control panel is provided with power switch, power supply indicator, run indicator, two-way toggle switch and emergency stop switch;
Described power switch, power supply indicator, run indicator, two-way toggle switch and emergency stop switch are electrically connected with described PLC respectively.
Wherein in an embodiment, described prepressing device also comprises floating junction;
Described prefabricating plate is arranged on described cylinder by described floating junction.
Wherein in an embodiment, described prefabricating plate comprises horizontal panel, first side and second side;
Described first side and described second side are symmetricly set on the both sides of described horizontal panel, and described first side and described second side are positioned at the below of described horizontal panel.
Wherein in an embodiment, described prefabricating plate also comprises multiple roller;
Described first side and described second side are relatively set with multiple pin that is installed;
Described multiple roller is arranged on the below of described horizontal panel by described multiple pin that is installed.
Wherein in an embodiment, the height of the vertical portion of described rack body is greater than 1.8m.
The beneficial effects of the utility model are as follows:
Air-conditioner packing case Prepressing working of the present utility model, drives prefabricating plate to carry out precompressed to the packing case be enclosed within air-conditioner by cylinder, compared with traditional artificial precompressed, has saved human cost, reduced labour intensity, improve precompressed efficiency; Meanwhile, avoid the human error that manual operation brings, ensure that the uniformity of casing, improve the quality of product.
Accompanying drawing explanation
Fig. 1 is the structural representation of air-conditioner packing case Prepressing working one embodiment of the present utility model;
Fig. 2 is the front view of the air-conditioner packing case Prepressing working shown in Fig. 1;
Fig. 3 is the enlarged drawing of part A in Fig. 2;
Fig. 4 is the side view of the air-conditioner packing case Prepressing working shown in Fig. 1;
Fig. 5 is the structural representation of prefabricating plate one embodiment in air-conditioner packing case Prepressing working of the present utility model.
Detailed description of the invention
The utility model is described in detail below in conjunction with embodiment.It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can combine mutually.
The utility model provides a kind of air-conditioner packing case Prepressing working, can realize the quick precompressed of air-conditioner packing case, reduce the labour intensity of operator, ensure that the uniformity of casing.
See Fig. 1 to Fig. 4, air-conditioner packing case Prepressing working of the present utility model comprises rack body 100, prepressing device 200 and electric control gear 300.Wherein, rack body 100 comprises vertical portion 110 and horizontal part 120, and horizontal part 120 comprises stiff end and free end, and stiff end is fixed on the top of vertical portion 110; Prepressing device 200 is for putting in place the packing case precompressed be enclosed within air-conditioner, and prepressing device 200 comprises cylinder 210 and prefabricating plate 220, and cylinder 210 is arranged on the free end of horizontal part 120, and prefabricating plate 220 to be arranged on cylinder 210 and to be positioned at the below of cylinder 210; Electric control gear 300, for the action of control cylinder 210, comprises PLC and magnetic valve, and magnetic valve is electrically connected with PLC and cylinder 210 respectively.
Preferably, as a kind of embodiment, the height of the vertical portion 110 of rack body 100 is greater than 1.8m.
Air-conditioner packing case Prepressing working of the present utility model is generally used for the operation on streamline, operator is sent to air-conditioner packing case Prepressing working place of the present utility model by conveyer after packing case being set to air-conditioner (in the cabinet being generally air-conditioner machine) top; Open this air-conditioner packing case Prepressing working, when air-conditioner is sent to the below of prepressing device 200, PLC moves downward according to the programme-control cylinder 210 preset, cylinder 210 drives prefabricating plate 220 to move downward, the packing case precompressed be enclosed within air-conditioner puts in place by prefabricating plate 220, and then, PLC gets back to original position according to the programme-control cylinder 210 preset, wait for precompressed next time, the air-conditioner pressed in advance is then transferred into next step flow process.
See Fig. 2 and Fig. 3, as a kind of embodiment, the free end of horizontal part 120 is provided with installing plate 122; The middle part of installing plate 122 is provided with the first installing hole, and cylinder 210 is arranged in the first installing hole of installing plate 122.
Continue see Fig. 2 and Fig. 3, preferably, installing plate 122 is also provided with the second installing hole and the 3rd installing hole; Second installing hole and the 3rd installing hole are symmetrical arranged centered by the first installing hole; Prepressing device 200 also comprises the first guidance set 230 and the second guidance set 240, first guidance set 230 passes the second installing hole of installing plate 122 and is fixedly connected with one end of prefabricating plate 220, and the second guidance set 240 passes the 3rd installing hole of installing plate 122 and is fixedly connected with the other end of prefabricating plate 220.The setting of the first guidance set 230 and the second guidance set 240, prevents prefabricating plate 220 in motion process because the reasons such as vibration, side force cause skew crooked, improves kinematic accuracy, ensure that precompressed quality.
As a kind of embodiment, guidance set (first guidance set 230 and the second guidance set 240) includes guide pin bushing, and is sleeved on the guide post in guide pin bushing.
Continue see Fig. 2 and Fig. 3, as a kind of embodiment, prepressing device 200 also comprises optoelectronic switch 250; Optoelectronic switch 250 is fixed on one end (transmission end of air-conditioner) of installing plate 122, and optoelectronic switch 250 is electrically connected with PLC.During work, whether optoelectronic switch 250 is sent to below it for responding to air-conditioner, when optoelectronic switch 250 senses air-conditioner, photoelectricity indicator lamp on optoelectronic switch 250 is bright, PLC moves downward according to pre-set programs control cylinder 210, and cylinder 210 drives prefabricating plate 220 to carry out precompressed to the packing case be enclosed within air-conditioner; When air-conditioner leaves the induction zone of optoelectronic switch 250, the photoelectricity indicator lamp on optoelectronic switch 250 goes out, and PLC gets back to original position according to pre-set programs control cylinder 210.
Preferably, as a kind of embodiment, cylinder 210 is provided with cylinder inductive switch 212; Cylinder inductive switch 212 is electrically connected with PLC.Cylinder inductive switch 212 is for detecting the position of piston in cylinder 210, and feedback signal is to PLC.Before air-conditioner packing case Prepressing working is started working, according to the height of air-conditioner, the extreme lower position (i.e. precompressed position) that cylinder 210 moves is inputted in PLC, when cylinder inductive switch 212 detects that cylinder 210 is positioned at extreme lower position, send a signal to PLC, PLC gets back to original position according to pre-set programs control cylinder 210.
Preferably, as a kind of embodiment, electric control gear 300 also comprises control panel; Control panel is provided with power switch, power supply indicator, run indicator, two-way toggle switch and emergency stop switch; Power switch, power supply indicator, run indicator, two-way toggle switch and emergency stop switch are electrically connected with PLC respectively.During work, turn on the power switch, and two-way toggle switch is toggled it to side, air-conditioner packing case Prepressing working is started working, and power supply indicator is bright, and run indicator is bright; When air-conditioner packing case Prepressing working break down or end-of-job time, need emergency stop switch be closed, stop the work of frock.
In above-described embodiment, the both direction of two-way toggle switch is two different circuit in corresponding PLC respectively, the movement travel that two of two circuit corresponding cylinders 210 are respectively different, and namely in two different circuit, the extreme lower position that cylinder 210 moves is different.During work, the direction of two-way toggle switch can be selected according to the height of air-conditioner.This embodiment can be used for the precompressed of the air-conditioner packing case of different model, adds the versatility of air-conditioner packing case Prepressing working.
Preferably, as shown in Figures 2 and 3, prepressing device 200 also comprises floating junction 260; Prefabricating plate 220 is arranged on cylinder 210 by floating junction 260.Which can realize the even running of prefabricating plate 220 under cylinder 210 drives, and increases the service life of prefabricating plate 220.
See Fig. 5, as a kind of embodiment, prefabricating plate 220 comprises horizontal panel 222, first side 224 and second side 226; First side 224 and second side 226 are symmetricly set on the both sides of horizontal panel 222, and first side 224 and second side 226 are positioned at the below of horizontal panel 222.
As preferably, prefabricating plate 220 also comprises multiple roller (not shown); First side 224 and second side 226 are relatively set with multiple pin 228 that is installed; Multiple roller is arranged on the below of horizontal panel 222 by multiple pin 228 that is installed.This mode can effectively reduce the force of sliding friction between air-conditioner packing case and prefabricating plate 220, increases the stationarity in air-conditioner packing case pre-compaction process.
Air-conditioner packing case Prepressing working of the present utility model, drives prefabricating plate 220 to carry out precompressed to the packing case be enclosed within air-conditioner by cylinder 210, compared with traditional artificial precompressed, has saved human cost, has reduced labour intensity, improve precompressed efficiency; Meanwhile, avoid the human error that manual operation brings, ensure that the uniformity of casing, improve the quality of product.
The above embodiment only have expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.

Claims (10)

1. an air-conditioner packing case Prepressing working, is characterized in that, comprises
Rack body, described rack body comprises vertical portion and horizontal part, and described horizontal part comprises stiff end and free end, and described stiff end is fixed on the top of described vertical portion;
Prepressing device, described prepressing device comprises cylinder and prefabricating plate, and described cylinder is arranged on the free end of described horizontal part, and described prefabricating plate to be arranged on described cylinder and to be positioned at the below of described cylinder; And
Electric control gear, described electric control gear comprises PLC and magnetic valve, and described magnetic valve is electrically connected with described PLC and described cylinder respectively.
2. air-conditioner packing case Prepressing working according to claim 1, is characterized in that, the free end of described horizontal part is provided with installing plate;
The middle part of described installing plate is provided with the first installing hole, and described cylinder is arranged in described first installing hole.
3. air-conditioner packing case Prepressing working according to claim 2, is characterized in that, described installing plate is also provided with the second installing hole and the 3rd installing hole;
Described second installing hole and described 3rd installing hole are symmetrical arranged centered by described first installing hole;
Described prepressing device also comprises the first guidance set and the second guidance set;
Described first guidance set passes described second installing hole and is fixedly connected with one end of described prefabricating plate;
Described second guidance set passes described 3rd installing hole and is fixedly connected with the other end of described prefabricating plate.
4. air-conditioner packing case Prepressing working according to claim 2, it is characterized in that, described prepressing device also comprises optoelectronic switch;
Described optoelectronic switch is electrically connected with described PLC;
Described optoelectronic switch is fixed on one end of described installing plate.
5. air-conditioner packing case Prepressing working according to claim 1, is characterized in that, described cylinder is provided with cylinder inductive switch;
Described cylinder inductive switch is electrically connected with described PLC.
6. air-conditioner packing case Prepressing working according to claim 1, it is characterized in that, described electric control gear also comprises control panel;
Described control panel is provided with power switch, power supply indicator, run indicator, two-way toggle switch and emergency stop switch;
Described power switch, power supply indicator, run indicator, two-way toggle switch and emergency stop switch are electrically connected with described PLC respectively.
7. air-conditioner packing case Prepressing working according to claim 1, it is characterized in that, described prepressing device also comprises floating junction;
Described prefabricating plate is arranged on described cylinder by described floating junction.
8. air-conditioner packing case Prepressing working according to claim 1, it is characterized in that, described prefabricating plate comprises horizontal panel, first side and second side;
Described first side and described second side are symmetricly set on the both sides of described horizontal panel, and described first side and described second side are positioned at the below of described horizontal panel.
9. air-conditioner packing case Prepressing working according to claim 8, it is characterized in that, described prefabricating plate also comprises multiple roller;
Described first side and described second side are relatively set with multiple pin that is installed;
Described multiple roller is arranged on the below of described horizontal panel by described multiple pin that is installed.
10. air-conditioner packing case Prepressing working according to claim 1, it is characterized in that, the height of the vertical portion of described rack body is greater than 1.8m.
CN201420493116.9U 2014-08-28 2014-08-28 Air-conditioner packing case Prepressing working Active CN204108620U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420493116.9U CN204108620U (en) 2014-08-28 2014-08-28 Air-conditioner packing case Prepressing working

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420493116.9U CN204108620U (en) 2014-08-28 2014-08-28 Air-conditioner packing case Prepressing working

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104942588A (en) * 2015-06-30 2015-09-30 苏州昌飞自动化设备厂 Valve element pressing mechanism of automatic valve element assembling machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104942588A (en) * 2015-06-30 2015-09-30 苏州昌飞自动化设备厂 Valve element pressing mechanism of automatic valve element assembling machine

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