CN204051466U - Ultrasonic fuel water emulsifying petroleum economizer - Google Patents

Abstract

The utility model provides ultrasonic fuel water emulsifying petroleum economizer, and it mainly comprises an oil supply line, water supply line, two cover mulsers, a set of ultrasonic emulsification device, ultrasonic emulsification tank, an a set of filter.This device is not when adding any emulsifying agent, and obtain a kind of particle evenly fine and smooth, have the fuel oil of better combustion efficiency, whole process automation degree is high, simple to operate.Through the fuel oil of this device process, good water in oil emulsion carburetion can be formed, during burning, can secondary-atomizing be realized, produce effect of micro-explosion, thus make burning more abundant, flame temperature raises, produce higher heat, flue dust has minimizing by a relatively large margin simultaneously, really realizes energy-saving and emission-reduction.The oil emulsion manufactured by this device can be stored in any case the long period, and can realize with manufacture object.

Description

Ultrasonic fuel water emulsifying petroleum economizer

Technical field

The utility model relates to technical field of fuel, especially ultrasonic fuel water emulsifying petroleum economizer.

Background technology

Fuel oil (residual oil, heavy oil), directly as fuel, in combustion, because its viscosity is large, is not easily atomized, and easily forms " carbon granules " and incomplete combustion, thus reduces efficiency of combustion, cause environmental pollution simultaneously.Generally need before combustion to add emulsifying agent, and will carrying out mechanical agitation, to make it obtain fully emulsified, fuel-viscosity variation can be reduced to a certain extent although do like this, and improve combustion thermal efficiency to a certain extent, but evengranular emulsified fuel oil can not be obtained like this, so combustion efficiency is not too desirable, its application is caused to be subject to certain restrictions, and popularization that cannot be a large amount of.

Summary of the invention

Technical problem to be solved in the utility model to overcome prior art deficiency, a kind of ultrasonic fuel water emulsifying petroleum economizer is provided, this device is not when adding any emulsifying agent, obtain a kind of particle evenly fine and smooth, there is the fuel oil of better combustion efficiency, whole process automation degree is high, simple to operate.

Ultrasonic fuel water emulsifying petroleum economizer of the present utility model, mainly comprises an oil supply line, water supply line, two cover mulsers, a set of ultrasonic emulsification device, ultrasonic emulsification tank, an a set of filter.Its technical scheme is: residual oil inlet valve one end connects fuel passage, the other end connects filter, filter connects the first check-valves through flowmeter, first check-valves connects pre-emulsification device by the first temperature sensor, pre-emulsification device connects the first blowoff valve by dividing into pipeline, middle part pipeline is leaded up to into pot valve connection ultrasonic emulsification tank, tank bottom by-pass of separately leading up to connects smart emulsifier unit, essence emulsifier unit connects discharging pump, steam main valve one end connects jet chimney, the other end connects scavenging tank, scavenging tank connects purge pump by purging control valve, purge pump connects the 3rd check-valves, 3rd check-valves is set out on a journey by the second blow down valve, safety valve connects ultrasonic emulsification tank, lower road connects filter by the first blow down valve, water intaking valve one end connects inlet channel, the other end connects measuring pump, pipeline of setting out on a journey connects scavenging tank by water intaking valve, measuring pump connects water ga(u)ge by buffer unit, water ga(u)ge connects the second check-valves, the corresponding pipeline in second check-valves bottom is provided with heating valve, second check-valves connects pre-emulsification device by the second temperature sensor, blow-off line is connected smart emulsifier unit by blowdown main valve with the second blowoff valve, and connect processed oil pipeline by the 3rd blowoff valve, processed oil pipeline connects discharging pump by outlet valve one tunnel, safety valve of separately leading up to connects ultrasonic emulsification tank, ultrasonic emulsification tank top is provided with breather valve, middle part is provided with ultrasonic emulsification device, side, bottom is provided with three-temperature sensor, opposite side is provided with heater, in bottom pipe, side is provided with tank gage, opposite side is provided with flushbottom tank valve, bottom pipe connects smart emulsifier unit by outlet valve at the bottom of tank one tunnel, another road connects the first blowoff valve.

The beneficial effects of the utility model:

1, this device is applicable to the fuel oil of different operating mode, and different fuel oil is by after the mixed processing that adds water, and under hyperacoustic effect, can form water in oil emulsion, emulsified particles particle diameter can reach 5 μm.

2, through the fuel oil of this device process, good water in oil emulsion carburetion can be formed, during burning, can secondary-atomizing be realized, produce effect of micro-explosion, thus make burning more abundant, flame temperature raises, produce higher heat, flue dust has minimizing by a relatively large margin simultaneously, really realizes energy-saving and emission-reduction.

3, the oil emulsion manufactured by this device can be stored in any case the long period, and can realize with manufacture object.

4, the actual watering quantity of fuel emulsification needs to set according to the fuel oil situation of reality, and combustion oil viscosity is higher under normal circumstances, and water mixing ratio is higher, and the effect that row falls in fuel-economizing is also more obvious.

Accompanying drawing explanation

Fig. 1 is structural representation of the present utility model.

Detailed description of the invention

As shown in Figure 1, ultrasonic fuel water emulsifying petroleum economizer, primarily of jet chimney 1, fuel passage 2, inlet channel 3, blow-off line 4, processed oil pipeline 5, residual oil inlet valve 6, filter 7, flowmeter 8, first check-valves 9, first temperature sensor 10, water intaking valve 11, measuring pump 12, buffer unit 13, water ga(u)ge 14, second check-valves 15, heating valve 16, second temperature sensor 17, steam main valve 18, water intaking valve 19, scavenging tank 20, purge control valve 21, 3rd check-valves 22, first blow down valve 23, second blow down valve 24, purge pump 25, blowdown main valve 26, first blowoff valve 27, second blowoff valve 28, 3rd blowoff valve 29, pre-emulsification device 30, enter pot valve 31, three-temperature sensor 32, ultrasonic emulsification device 33, breather valve 34, heater 35, tank gage 36, outlet valve 37 at the bottom of tank, safety valve 38, ultrasonic emulsification tank 39, discharging pump 40, essence emulsifier unit 41, tank bottom by-pass 42, flushbottom tank valve 43 and outlet valve 44 are formed, residual oil inlet valve 6 one end connects fuel passage 2, the other end connects filter 7, filter 7 connects the first check-valves 9 through flowmeter 8, first check-valves 9 connects pre-emulsification device 30 by the first temperature sensor 10, pre-emulsification device 30 connects the first blowoff valve 27 by dividing into pipeline, middle part pipeline is leaded up to into pot valve 31 and is connected ultrasonic emulsification tank 39, tank bottom by-pass 42 of separately leading up to connects smart emulsifier unit 41, essence emulsifier unit 41 connects discharging pump 40, steam main valve 18 one end connects jet chimney 1, the other end connects scavenging tank 20, scavenging tank 20 connects purge pump 25 by purging control valve 21, purge pump 25 connects the 3rd check-valves 22, 3rd check-valves 22 is set out on a journey by the second blow down valve 24, safety valve 38 connects ultrasonic emulsification tank 39, lower road connects filter 7 by the first blow down valve 23, water intaking valve 11 one end connects inlet channel 3, the other end connects measuring pump 12, pipeline of setting out on a journey connects scavenging tank 20 by water intaking valve 19, measuring pump 12 connects water ga(u)ge 14 by buffer unit 13, water ga(u)ge 14 connects the second check-valves 15, the corresponding pipeline in second check-valves 15 bottom is provided with heating valve 16, second check-valves 15 connects pre-emulsification device 30 by the second temperature sensor 17, blow-off line 4 is connected smart emulsifier unit 41 by blowdown main valve 26 with the second blowoff valve 28, and connect processed oil pipeline 5 by the 3rd blowoff valve 29, processed oil pipeline 5 connects discharging pump 40 by outlet valve 44 1 tunnel, safety valve 38 of separately leading up to connects ultrasonic emulsification tank 39, ultrasonic emulsification tank 39 top is provided with breather valve 34, middle part is provided with ultrasonic emulsification device 33, side, bottom is provided with three-temperature sensor 32, opposite side is provided with heater 35, in bottom pipe, side is provided with tank gage 36, opposite side is provided with flushbottom tank valve 43, bottom pipe connects smart emulsifier unit 41 by outlet valve at the bottom of tank 37 1 tunnel, another road connects the first blowoff valve 28.

The utility model technological process: emulsifying part: residual oil, water mainly first fully mix by this part, and mixed liquor is heated, then carry out fully emulsified by ultrasonic emulsification device to it, then burn.After package unit is connected with Trunk Line, open residual oil inlet valve 6, residual oil after heating is filtered by filter 7 pairs of larger particles impurity, then pre-emulsification device 30 is entered through flowmeter 8, simultaneously, open water intaking valve 11, water is by measuring pump 12 ingoing stream gauge, then pre-emulsification device 30 is entered, the flow of residual oil is recorded by measuring pump 8, then water sets according to the oily situation of the data of measuring pump 8 and actual residual oil, then the adjustment to water ratio is realized by water measuring pump 12, before residual oil and water mixing, the temperature of residual oil and water is determined by the first temperature sensor 10 and the second temperature sensor 17, then the temperature of water is regulated according to practical adjustments heating valve 16, compensation temperature loss is carried out with this.After residual oil and water enter pre-emulsification device 30, the rotor that this device inner high speed is rotated produces powerful axial suction by oil water mixture suction chamber, oil water mixture to be forced through between the multistage multilayer stator of precision-fit and rotor after profile of tooth annular space, throw away from stator hole, stator and rotor relative velocity very high, coordinate accurate, make material bear violent shear action, thus the rapid refinement of solid particle after guaranteeing multi-phase fluid high degree of dispersion.Pass through to enter in ultrasonic emulsification tank 39 into pot valve 31 through pretreated oil water mixture, ultrasonic wave process is carried out by ultrasonic emulsification device 33, oil-water mixture after ultrasonic emulsification device 33 processes achieves complete emulsification substantially, Water-In-Oil particle very uniform and smooth, can long-time storage under certain environment.Because when oil water mixture carries out ultrasonic emulsification, needs carry out in specific temperature range, now can be heated by heater 35 pairs of ultrasonic emulsification tanks 39, the liquid level simultaneously in tank can be controlled by tank gage 36.Treated oil emulsion enters smart emulsifier unit 41 by outlet valve at the bottom of tank 37 and carries out last process, the last process together that essence emulsifier unit 41 pairs of oil emulsions carry out, then exported by discharging pump 40, if the oil emulsion that discharging pump 40 provides is more than boiler Actual combustion requirement, oil emulsion then can be come back in ultrasonic emulsification tank 39 by safety valve 38.

Purge blowdown part: when the petroleum economizer break-off of ultrasonic fuel water emulsifying, need to carry out purging blowdown to it, first water intaking valve 19 is opened, water is filled in scavenging tank 20, then open water in steam main valve 18 pairs of scavenging tanks 20 to heat, all oil emulsions in emptying ultrasonic emulsification tank 39 simultaneously, when water is heated to about 80 DEG C, steam off main valve 18, open and purge control valve 21, first blow down valve 23, first check-valves 9, enter pot valve 31, outlet valve 37 at the bottom of tank, 3rd blowoff valve 29, blowdown main valve 26, close other all valves, open purge pump 25, water in scavenging tank 20 is injected in pipeline and purges, after having purged, liquid purge is all entered sewer line, in tank 20 to be purged water close at the bottom of tank time, shut-down purge pump 25, until at the bottom of ultrasonic emulsification tank 39 liquid level is close to tank time, close respective valves, complete the purging work of whole device.

Claims (1)

1. ultrasonic fuel water emulsifying petroleum economizer, it is characterized in that: residual oil inlet valve (6) one end connects fuel passage (2), the other end connects filter (7), filter (7) connects the first check-valves (9) through flowmeter (8), first check-valves (9) connects pre-emulsification device (30) by the first temperature sensor (10), pre-emulsification device (30) connects the first blowoff valve (27) by dividing into pipeline, middle part pipeline is leaded up to into pot valve (31) connection ultrasonic emulsification tank (39), tank bottom by-pass (42) of separately leading up to connects smart emulsifier unit (41), essence emulsifier unit (41) connects discharging pump (40), steam main valve (18) one end connects jet chimney (1), the other end connects scavenging tank (20), scavenging tank (20) connects purge pump (25) by purging control valve (21), purge pump (25) connects the 3rd check-valves (22), 3rd check-valves (22) is set out on a journey by the second blow down valve (24), safety valve (38) connects ultrasonic emulsification tank (39), lower road connects filter (7) by the first blow down valve (23), water intaking valve (11) one end connects inlet channel (3), the other end connects measuring pump (12), pipeline of setting out on a journey connects scavenging tank (20) by water intaking valve (19), measuring pump (12) connects water ga(u)ge (14) by buffer unit (13), water ga(u)ge (14) connects the second check-valves (15), the corresponding pipeline in second check-valves (15) bottom is provided with heating valve (16), second check-valves (15) connects pre-emulsification device (30) by the second temperature sensor (17), blow-off line (4) is connected smart emulsifier unit (41) by blowdown main valve (26) with the second blowoff valve (28), and connect processed oil pipeline (5) by the 3rd blowoff valve (29), processed oil pipeline (5) connects discharging pump (40) by outlet valve (44) tunnel, safety valve (38) of separately leading up to connects ultrasonic emulsification tank (39), ultrasonic emulsification tank (39) top is provided with breather valve (34), middle part is provided with ultrasonic emulsification device (33), side, bottom is provided with three-temperature sensor (32), opposite side is provided with heater (35), in bottom pipe, side is provided with tank gage (36), opposite side is provided with flushbottom tank valve (43), bottom pipe connects smart emulsifier unit (41) by outlet valve at the bottom of tank (37) tunnel, another road connects the first blowoff valve (28).