CN204036549U - Laterally move material blanking manipulator - Google Patents

Laterally move material blanking manipulator Download PDF

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Publication number
CN204036549U
CN204036549U CN201420406460.XU CN201420406460U CN204036549U CN 204036549 U CN204036549 U CN 204036549U CN 201420406460 U CN201420406460 U CN 201420406460U CN 204036549 U CN204036549 U CN 204036549U
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CN
China
Prior art keywords
cushion block
feed screw
nut pair
screw nut
paw
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Expired - Fee Related
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CN201420406460.XU
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Chinese (zh)
Inventor
史洪智
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SHENZHEN MAKEN M&E CO Ltd
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SHENZHEN MAKEN M&E CO Ltd
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Priority to CN201420406460.XU priority Critical patent/CN204036549U/en
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Publication of CN204036549U publication Critical patent/CN204036549U/en
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Abstract

The utility model discloses one and laterally move material blanking manipulator, comprise feeding platform, platform for placing material, transverse moving structure and paw structure.The beneficial effects of the utility model are: adopt the transverse moving structure of automation and paw structure carry out the crawl of wiring board and movement and punch press with the use of, staff is without the need to personally carrying out stamping-out, injured risk can be dropped to minimum on the one hand, labour can also be saved on the other hand, reduce labour intensity and the negative effect that brings to product quality of the instability breaking away from human users's level, be conducive to improving the punching precision of product thus improve the quality of products; Meanwhile, material operation is picked and placeed more easily by the realization that arranges of the second screw mandrel driven unit; In addition, by integral structure, equipment is run more stable.

Description

Laterally move material blanking manipulator
Technical field
The utility model relates to manipulator field, and the transverse direction particularly related to for the punch press of FPC blank operation of arranging in pairs or groups moves material blanking manipulator.
Background technology
In current wiring board industry, especially FPC (being also referred to as FPC), has a procedure to be die-cut wiring board profile, is also referred to as stamping-out in row.The mode generally adopted in industry is one man operation punch press, processes wiring board profile by die-cut, and this mode has the advantages such as production efficiency is high, cost is low, uniformity is good.But Problems existing is that labour intensity is large, industrial injury risk is high, labour intensity is high, personnel are unstable.Along with expanding economy, the continuous rising of human cost and falling sharply of experienced operator, become the major issue of restriction FPC industry development.
Not long ago, applicant successfully develops a full-automatic gouging machine tool hand (patent No.: ZL201120389386.1) for this present situation, people's multi-machine operation pattern can be realized, solve the problems such as above-mentioned fatigue resistance is large, industrial injury risk is high, labour intensity is high, personnel are unstable, the equipment produced by implementing this patent had sold hundred, for numerous FPC producers adopts.This kind of type is because take into account the many-sides such as operation facility, the scope of application, material mode is moved before and after have employed, realized by counterdie turnover: counterdie runs to outside by servo screw body, feed in outside, after charged, counterdie is driven by screw mandrel and runs immediately below the patrix of inner side, and punch press matched moulds is die-cut.The repetitive positioning accuracy of this kind of mode to counterdie proposes high requirement, if repetitive positioning accuracy is not enough, will causes upper and lower mould Fast Wearing, even scrap; And flush shear force acts directly on movable lower mold mounting plate, also proposes high requirement to this block of material---shock-resistant, indeformable; Also have a bit, need the special cast iron plate of customization to change the original cast iron plate of punch press for installing screw mandrel slide rail etc., and this block casting iron plate needs has the higher depth of parallelism and surface smoothness, and need that there is enough impact strengths.
Because what time above, cause this blanking manipulator cost higher, portions of client wishes the solution that cost is cheaper.
Later stage has producer to develop Simple manipulator accordingly, it is die-cut that mode changes transverse shifting into, each assembly is directly contained on punch press body, cost significantly reduces really, but there is following defect: 1, because manipulator Traverse Displacement Unit is directly contained on punch press, cause the cantilever of loading and unloading paw installation sucker long, again because space constraint, structure is difficult to avoid causing shake because cantilever is long, finally causes fluctuation of service; 2, paw lifting adopts air cylinder driven mode, can only realize the operation of point-to-point transmission, when counterdie height changes, can only adapt to, make troubles to operation by means of the length of the screw below manual adjustments cylinder; 3, because paw lifting adopts air cylinder driven mode, cause suction nozzle to regulate narrow space, be difficult to the suction nozzle of tackling compared with complex product and regulate location, affect the adaptability of board; 4, because each assembly needs on-the-spot punching and punch press separate connection, installation and debugging and punch press maintenance is not easy to; 5, when drift keeps in repair, need each assembly to take apart separately, re-assembly examination again, need professional to be competent at after maintenance, use and maintenance work in the future of giving is made troubles.
Utility model content
Technical problem to be solved in the utility model is: for can the defect of the die-cut Simple manipulator of transverse shifting in background technology, provide a kind of and laterally move material blanking manipulator.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: one laterally moves material blanking manipulator, comprises feeding platform, transverse moving structure, paw structure, platform for placing material;
Described feeding platform is provided with material lifting device;
Described transverse moving structure comprises bearing support, the first feed screw nut pair, cross moving track, the first screw mandrel actuator and the first cushion block, described first feed screw nut pair and described cross moving track are flatly arranged on described bearing support, first feed screw nut pair and cross moving track are parallel to each other, described first screw mandrel actuator is connected with the first feed screw nut pair, nut and described first cushion block of the first feed screw nut pair are affixed, and the first cushion block is arranged on cross moving track;
Described paw structure comprises fixed head, second feed screw nut pair, vertical track, second screw mandrel actuator, second cushion block, paw support and vacuum cup group, described second feed screw nut pair and described vertical track are vertically arranged on described fixed head, second feed screw nut pair and vertical track are parallel to each other, described second screw mandrel actuator is connected with the second feed screw nut pair, nut and described second cushion block of the second feed screw nut pair are affixed, second cushion block is arranged on vertical track, second cushion block and described paw support affixed, the two ends of paw support are connected with described vacuum cup group,
Transverse moving structure is across being arranged at above feeding platform and described platform for placing material, and the fixed head of paw structure is vertically fixed on the first cushion block of transverse moving structure, is provided with drift spatial accommodation between feeding platform and platform for placing material.
Further, described material lifting device is provided with base plate, motor mounting plate and lifter plate from down to up successively, described base plate, had by guide pillar between motor mounting plate and lifter plate and connect with gap, the Height Adjustment screw rod for adjusting the distance between base plate and motor mounting plate is provided with between base plate and motor mounting plate, motor mounting plate is provided with lifting motor, described lifting motor is connected with lifter plate thus adjusts the height of lifter plate, lifter plate is fixed with the charging tray panel for placing material.
Further, described motor mounting plate is provided with at least two backstays, and described backstay passes and protrudes upward the upper surface in described charging tray panel.
Further, also comprise position sensor, described position sensor is arranged on described motor mounting plate, and the inductive means of position sensor is positioned at the both sides above charging tray panel.
Further, the two ends of described bearing support are provided with stopping means.
Further, described bearing support is provided with the position sensor for responding to described first cushion block present position.
Further, described paw support comprises a cross bar, two vertical rods and two groups of sucker installing plates, described cross bar and described second cushion block affixed, two described vertical rods are vertically installed on the two ends of cross bar, the bottom of vertical rod is connected with described sucker installing plate, and described vacuum cup group is arranged on the below of sucker installing plate.
Further, described first screw mandrel actuator and the second screw mandrel actuator comprise servomotor, stepper motor or cylinder.
The beneficial effects of the utility model are: adopt the transverse moving structure of automation and paw structure carry out the crawl of wiring board and movement and punch press with the use of, staff is without the need to personally carrying out stamping-out, injured risk can be dropped to minimum on the one hand, labour can also be saved on the other hand, reduce labour intensity and the negative effect that brings to product quality of the instability breaking away from human users's level, be conducive to improving the punching precision of product thus improve the quality of products; Meanwhile, material operation is picked and placeed more easily by the realization that arranges of the second screw mandrel driven unit; In addition, by integral structure, equipment is run more stable.
Accompanying drawing explanation
Fig. 1 is the perspective view that the transverse direction of the utility model embodiment moves material blanking manipulator.
Fig. 2 is the perspective view that the transverse direction of the utility model embodiment moves material blanking manipulator.
Fig. 3 is the perspective view of the transverse moving structure of the utility model embodiment.
Fig. 4 is the perspective view of the paw structure of the utility model embodiment.
Fig. 5 is the perspective view of the material lifting device of the utility model embodiment.
Fig. 6 is the perspective view of the material lifting device of the utility model embodiment.
Fig. 7 is the matching chart that the transverse direction of the utility model embodiment moves material blanking manipulator and punch press.
Label declaration:
10, feeding platform; 11, material lifting device; 12, base plate; 13, motor mounting plate; 14, lifter plate; 15, guide pillar; 16, Height Adjustment screw rod; 17, lifting motor; 18, charging tray panel; 19, backstay; 110, position sensor;
20, platform for placing material;
30, transverse moving structure; 31, bearing support; 32, the first feed screw nut pair; 321, nut; 33, cross moving track; 34, the first screw mandrel actuator; 35, the first cushion block; 36, stopping means; 37, position sensor;
40, paw structure; 41, fixed head; 42, the second feed screw nut pair; 43, vertical track; 44, the second screw mandrel actuator; 45, the second cushion block; 46, paw support; 461, cross bar; 462, vertical rod; 463, sucker installing plate; 47, vacuum cup group;
50, spatial accommodation;
100, punch press;
Detailed description of the invention
By describing technology contents of the present utility model in detail, realized object and effect, accompanying drawing is coordinated to be explained in detail below in conjunction with embodiment.
The design of the utility model most critical is: independent of the blanking manipulator arranged outside punch press, feeding and the feeding action of automation can be carried out, installation and maintenance all more for convenience, and without the need to manually directly carrying out blanking operation, the risk that operator is injured can be reduced, and improve production efficiency and product quality.
Refer to the transverse direction shown in Fig. 1 and Fig. 2 and move material blanking manipulator, comprise feeding platform 10, platform for placing material 20, transverse moving structure 30 and paw structure 40.
Feeding platform 10 is provided with material lifting device 11.
Composition graphs 3, transverse moving structure 30 comprises bearing support 31, first feed screw nut pair 32, cross moving track 33, first screw mandrel actuator 34 and the first cushion block 35, first feed screw nut pair 32 and cross moving track 33 are flatly arranged on bearing support 31, first feed screw nut pair 32 is parallel to each other with cross moving track 33, first screw mandrel actuator 34 is connected with the first feed screw nut pair 32, the nut 321 of the first feed screw nut pair 32 and the first cushion block 35 affixed, the first cushion block 35 is arranged on cross moving track 33.
Composition graphs 4, paw structure 40 comprises fixed head 41, second feed screw nut pair 42, vertical track 43, second screw mandrel actuator 44, second cushion block 45, paw support 46 and vacuum cup group 47, second feed screw nut pair 42 and vertical track 43 are vertically arranged on fixed head 41, second feed screw nut pair 42 is parallel to each other with vertical track 43, second screw mandrel actuator 44 is connected with the second feed screw nut pair 42, nut and second cushion block 45 of the second feed screw nut pair 42 are affixed, second cushion block 45 is arranged on vertical track 43, second cushion block 45 is affixed with paw support 46, the two ends of paw support 46 are connected with vacuum cup group 47.
Composition graphs 7, transverse moving structure 30 is across being arranged at above feeding platform 10 and platform for placing material 20, the fixed head 41 of paw structure 40 is vertically fixed on the first cushion block 35 of transverse moving structure 30, be provided with drift spatial accommodation 50 between feeding platform 10 and platform for placing material 20, the drift of punch press 100 is arranged in this spatial accommodation 50 as shown in Figure 7.
From foregoing description, the beneficial effects of the utility model are: adopt the transverse moving structure of automation and paw structure to carry out crawl and the movement of wiring board, staff is without the need to personally carrying out stamping-out, injured risk can be dropped to minimum on the one hand, labour can also be saved on the other hand, reduce labour intensity and the negative effect that brings to product quality of the instability breaking away from human users's level, be conducive to improving the punching precision of product thus improve the quality of products; Meanwhile, material operation is picked and placeed more easily by the realization that arranges of the second screw mandrel driven unit; In addition, by integral structure, equipment is run more stable.
Further, composition graphs 5 and Fig. 6, described material lifting device 11 is provided with base plate 12 from down to up successively, motor mounting plate 13 and lifter plate 14, described base plate 12, had by guide pillar 15 between motor mounting plate 13 and lifter plate 14 and connect with gap, the Height Adjustment screw rod 16 for adjusting the distance between base plate 12 and motor mounting plate 13 is provided with between base plate 12 and motor mounting plate 13, motor mounting plate 13 is provided with lifting motor 17, described lifting motor 17 is connected with lifter plate 14 thus adjusts the height of lifter plate 14, lifter plate 14 is fixed with the charging tray panel 18 for placing material.
Seen from the above description, the distance can coming between regulating base board and motor mounting plate according to the quantity of wiring board (i.e. the thickness of wiring board heap poststack), and after vacuum cup group siphons away a slice wiring board from material lifting device, under the driving of lifting motor, lifter plate moves up the distance of a slice wiring board thickness, thus guarantees that vacuum cup can carry out feeding smoothly next time.
Further, motor mounting plate 13 is provided with at least two backstays 19, and described backstay 19 passes and protrudes upward the upper surface in described charging tray panel 18.
Seen from the above description, the setting of backstay can guarantee that the placement form of wiring board on charging tray panel meets in subsequent step the attitude entered in the counterdie of drift.
Further, also comprise position sensor 110, described position sensor 110 is arranged on described motor mounting plate 13, and the inductive means of position sensor 110 is positioned at the both sides above charging tray panel 18.
Seen from the above description, the setting of position sensor can guarantee that manipulator perceives the real-time height of stacking wiring board in time, and feeds back to lifting motor and carry out Height Adjustment to lifter plate.
Further, the two ends of bearing support 31 are provided with stopping means 36.
Seen from the above description, stopping means can carry out spacing to the nut travel of the first feed screw nut pair, prevents nut overtravel from moving damage screw mandrel.
Further, bearing support 31 is provided with the position sensor 37 for responding to described first cushion block 35 present position.
Seen from the above description, position sensor can make the first screw mandrel actuator (as servomotor) find initial mechanical zero point.
Further, as shown in Figure 4, paw support 46 comprises a cross bar 461, two vertical rods 462 and two groups of sucker installing plates 463, described cross bar 461 is affixed with described second cushion block 45, two described vertical rods 462 are vertically installed on the two ends of cross bar 461, the bottom of vertical rod 462 is connected with described sucker installing plate 463, and described vacuum cup group 47 is arranged on the below of sucker installing plate 463.
Further, described first screw mandrel actuator and the second screw mandrel actuator comprise servomotor, stepper motor or cylinder.
Seen from the above description, the Stroke Control precision of servomotor to screw mandrel is the highest, but cost is also the highest, and adopt stepper motor to take second place, the control accuracy of cylinder is minimum, but cost is the cheapest.
An embodiment course of work of the application is as follows: be stacked on the material lifting device of feeding platform by whole folded wiring board to be processed, the locating hole of wiring board is set on backstay, ensure the uniformity that the position of each wiring board taken out has, and material lifting device has function of auto-lift, along with the continuous minimizing of circuit board quantity, the automatic wicking height of material lifting device, ensures that the feeding height of the superiors' wiring board is consistent, the backstay of wiring board from material lifting device is mentioned by the vacuum cup group of paw structure, above the counterdie moving laterally to punch press drift, on the alignment pin of the counterdie that product is put into, then paw structure transverse shifting avoids patrix, the upper and lower mould of punch press closes up execution blanking movement, after completing stamping-out, patrix gets back to high point, paw structure moves on to above counterdie, draw wiring board, laterally move a unit position to platform for placing material direction, again wiring board is put on the alignment pin of counterdie, then transverse shifting avoids patrix, punch press upper and lower mould closes up execution blanking movement, after completing, patrix gets back to high point ... reciprocal successively, until after completing whole unit stamping-outs of a slice wiring board, wiring board to be transported on platform for placing material towards the vacuum cup group of platform for placing material side and to put down by paw structure, another wiring board drawn is transported on the alignment pin of counterdie by the vacuum cup group being simultaneously positioned at feeding platform side, whole process before repetition.In the whole course of work, moving left and right of transverse moving structure is realized the driving of the first feed screw nut pair by the first screw mandrel actuator, moving up and down of paw structure is realized the driving of the second feed screw nut pair by the second screw mandrel actuator, operating personnel only need control screw mandrel actuator on control terminal and rising and falling of Presser Dashing upper die carries out action, without the need to directly contacting with punch press with manipulator.
In sum, the transverse direction that the utility model provides is moved material blanking manipulator and manipulator is arranged to one independently overall, and the connection between punch press is located simply, only need remove manipulator when needing to safeguard punch press, reset is afterwards also simple, without the need to the participation of professional; The lifting of paw structure can adopt driven by servomotor screw mandrel, realize multipoint positioning thus the automatic change adapting to counterdie height, convenient operation, and because the lifting of paw structure adopts driven by servomotor, when regulating sucker height, vacuum cup group can be raised to higher position and regulate sucker position to facilitate, thus adapt to the production compared with complex product, improve the scope of application of equipment.
The foregoing is only embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every equivalents utilizing the utility model description and accompanying drawing content to do; or be directly or indirectly used in relevant technical field, be all in like manner included in scope of patent protection of the present utility model.

Claims (8)

1. transverse direction moves a material blanking manipulator, it is characterized in that, comprises feeding platform, platform for placing material, transverse moving structure and paw structure;
Described feeding platform is provided with material lifting device;
Described transverse moving structure comprises bearing support, the first feed screw nut pair, cross moving track, the first screw mandrel actuator and the first cushion block, described first feed screw nut pair and described cross moving track are flatly arranged on described bearing support, first feed screw nut pair and cross moving track are parallel to each other, described first screw mandrel actuator is connected with the first feed screw nut pair, nut and described first cushion block of the first feed screw nut pair are affixed, and the first cushion block is arranged on cross moving track;
Described paw structure comprises fixed head, second feed screw nut pair, vertical track, second screw mandrel actuator, second cushion block, paw support and vacuum cup group, described second feed screw nut pair and described vertical track are vertically arranged on described fixed head, second feed screw nut pair and vertical track are parallel to each other, described second screw mandrel actuator is connected with the second feed screw nut pair, nut and described second cushion block of the second feed screw nut pair are affixed, second cushion block is arranged on vertical track, second cushion block and described paw support affixed, the two ends of paw support are connected with described vacuum cup group,
Transverse moving structure is across being arranged at above feeding platform and described platform for placing material, and the fixed head of paw structure is vertically fixed on the first cushion block of transverse moving structure, is provided with drift spatial accommodation between feeding platform and platform for placing material.
2. transverse direction according to claim 1 moves material blanking manipulator, it is characterized in that, described material lifting device is provided with base plate from down to up successively, motor mounting plate and lifter plate, described base plate, had by guide pillar between motor mounting plate and lifter plate and connect with gap, the Height Adjustment screw rod for adjusting the distance between base plate and motor mounting plate is provided with between base plate and motor mounting plate, motor mounting plate is provided with lifting motor, described lifting motor is connected with lifter plate thus adjusts the height of lifter plate, lifter plate is fixed with the charging tray panel for placing material.
3. transverse direction according to claim 2 moves material blanking manipulator, it is characterized in that, described motor mounting plate is provided with at least two backstays, and described backstay passes and protrudes upward the upper surface in described charging tray panel.
4. transverse direction according to claim 2 moves material blanking manipulator, it is characterized in that, also comprises position sensor, and described position sensor is arranged on described motor mounting plate, and the inductive means of position sensor is positioned at the both sides above charging tray panel.
5. transverse direction according to claim 1 moves material blanking manipulator, it is characterized in that, the two ends of described bearing support are provided with stopping means.
6. transverse direction according to claim 1 moves material blanking manipulator, it is characterized in that, described bearing support is provided with the position sensor for responding to described first cushion block present position.
7. transverse direction according to claim 1 moves material blanking manipulator, it is characterized in that, described paw support comprises a cross bar, two vertical rods and two groups of sucker installing plates, described cross bar and described second cushion block affixed, two described vertical rods are vertically installed on the two ends of cross bar, the bottom of vertical rod is connected with described sucker installing plate, and described vacuum cup group is arranged on the below of sucker installing plate.
8. the transverse direction according to claim 1 ~ 7 any one moves material blanking manipulator, it is characterized in that, described first screw mandrel actuator and the second screw mandrel actuator comprise servomotor, stepper motor or cylinder.
CN201420406460.XU 2014-07-22 2014-07-22 Laterally move material blanking manipulator Expired - Fee Related CN204036549U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104907443A (en) * 2015-05-18 2015-09-16 深圳大学 Punching machine mechanical arm device
CN105538777A (en) * 2015-12-15 2016-05-04 苏州贝多环保技术有限公司 Automatic feed/discharge device of die cutting machine, automatic conveying system and automatic control method
CN106182118A (en) * 2016-07-08 2016-12-07 东阿阿胶股份有限公司 A kind of automatic cutting device using Pneumatic manipulator feeding
CN106428788A (en) * 2016-08-31 2017-02-22 绍兴振腾医疗用品有限公司 Automatic PE bag packaging machine
CN106825298A (en) * 2017-01-05 2017-06-13 东莞信易电热机械有限公司 One kind binding clicker press machine manipulator
WO2018018751A1 (en) * 2016-07-28 2018-02-01 意力(广州)电子科技有限公司 Device for automatic product transfer rack
CN108189205A (en) * 2017-12-30 2018-06-22 佛山市南海鑫隆机工机械有限公司 A kind of puncher
CN108687251A (en) * 2018-05-04 2018-10-23 襄阳寒桦精机有限公司 A kind of manipulator and punching press assembly line for punching press assembly line
CN108861569A (en) * 2018-07-09 2018-11-23 合肥至信机械制造有限公司 A kind of sheet metal component Pneumatic manipulator automatic charging device and its working method
CN109455558A (en) * 2018-12-11 2019-03-12 广东正业科技股份有限公司 A kind of automatic material receptacle
CN113043372A (en) * 2021-03-18 2021-06-29 郝玉玲 Polyethylene foam board and preparation process thereof

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104907443A (en) * 2015-05-18 2015-09-16 深圳大学 Punching machine mechanical arm device
CN105538777A (en) * 2015-12-15 2016-05-04 苏州贝多环保技术有限公司 Automatic feed/discharge device of die cutting machine, automatic conveying system and automatic control method
CN106182118A (en) * 2016-07-08 2016-12-07 东阿阿胶股份有限公司 A kind of automatic cutting device using Pneumatic manipulator feeding
WO2018018751A1 (en) * 2016-07-28 2018-02-01 意力(广州)电子科技有限公司 Device for automatic product transfer rack
CN106428788A (en) * 2016-08-31 2017-02-22 绍兴振腾医疗用品有限公司 Automatic PE bag packaging machine
CN106825298A (en) * 2017-01-05 2017-06-13 东莞信易电热机械有限公司 One kind binding clicker press machine manipulator
CN108189205A (en) * 2017-12-30 2018-06-22 佛山市南海鑫隆机工机械有限公司 A kind of puncher
CN108189205B (en) * 2017-12-30 2024-04-09 佛山市南海鑫隆机工机械有限公司 Punching machine
CN108687251A (en) * 2018-05-04 2018-10-23 襄阳寒桦精机有限公司 A kind of manipulator and punching press assembly line for punching press assembly line
CN108687251B (en) * 2018-05-04 2024-07-02 襄阳寒桦精机有限公司 Manipulator for stamping assembly line and stamping assembly line
CN108861569A (en) * 2018-07-09 2018-11-23 合肥至信机械制造有限公司 A kind of sheet metal component Pneumatic manipulator automatic charging device and its working method
CN108861569B (en) * 2018-07-09 2022-05-03 合肥至信机械制造有限公司 Sheet metal part pneumatic manipulator automatic feeding device and working mode thereof
CN109455558A (en) * 2018-12-11 2019-03-12 广东正业科技股份有限公司 A kind of automatic material receptacle
CN113043372A (en) * 2021-03-18 2021-06-29 郝玉玲 Polyethylene foam board and preparation process thereof

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20141224

Termination date: 20180722