CN204013128U - A kind of motor stator coil groove is inserted paper apparatus automatically - Google Patents
A kind of motor stator coil groove is inserted paper apparatus automatically Download PDFInfo
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- CN204013128U CN204013128U CN201420414891.0U CN201420414891U CN204013128U CN 204013128 U CN204013128 U CN 204013128U CN 201420414891 U CN201420414891 U CN 201420414891U CN 204013128 U CN204013128 U CN 204013128U
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Abstract
The utility model discloses a kind of motor stator coil groove and automatically insert paper apparatus, belong to industrial automation application.This slotting paper apparatus specifically comprises the automatic swelling of stator and indexing mechanism, flanging and paper advance mechanism, paper-cut and shaping mechanism, top mechanism of paper, supports suspension seat, stator automatic loading and unloading fixture.The automatic swelling of described stator and indexing mechanism, paper-cut and shaping mechanism are separately positioned on the upside two ends of workbench, the former position is adjustable, to meet inside, there is the required different paper length of dissimilar stator and the wide requirement of paper of same grooved mouth-shaped, and in paper-cut mechanism, be provided with upper and lower cutting knife, and the gradual change groove to insulating paper moulding, for realizing cutting off and moulding of insulating paper; Described support suspension seat hangs on the downside of workbench, and for hanging flanging and paper advance mechanism, flanging and paper advance mechanism make insulating paper produce flanging for realizing, and relies on the conveying that made progress of frictional force between pinch roller and insulating paper; Described top mechanism of paper hangs on workbench, and its inside is provided with push rod, for the insulation scraps of paper after moulding are headed into stator built-in line notch.Under the control of program, the motion of each motor coordination, realizes the functions such as feeding, swelling, location, flanging, paper-cut, moulding, insertion rule notch of stator successively.The utility model not only can be realized automatic loading and unloading, swelling and the slotting paper of motor stator, but also the requirement of the insulating paper of the required insertion different length of the motor stator that can meet different model and width, insert chart speed degree controllable, effectively raise operating efficiency, reduce labour intensity, saved entreprise cost.
Description
Technical field
The utility model relates to a kind of motor stator coil groove and automatically inserts paper apparatus, belongs to industrial automation application.
Background technology
Day by day universal along with electrical means of communication, have higher requirement for automated production and the processing of motor stator in market, and this social demand has promoted to relate to the technological change of motor stator industry.Motor stator, comprises that center has through hole, outside is provided with the iron core of the notch of some character shapes, and the copper cash that is wound in iron core notch inside, and sets up and have one deck insulating paper between copper cash and iron core.Some enterprises still adopt artificial mode to insert insulating paper at present, are about to iron core and are placed on a kind of locating turntable, and then the coiling of insulating paper one circle circle is entered, and after coiling completes, paper are cut off; This mode is inserted paper, and notch, after entering copper cash, also needs the insulating paper that is exposed to outside to be pruned again, and has increased undoubtedly labourer's quantity and working time, reduced operating efficiency, and the utilance of insulating paper only has half.
In the prior art field relevant to the utility model, there is " a kind of automatic paper-inserting machine " (application number: 201120449146.6), it is mainly comprised of support, mold base, PLC controller, flat board, motor, adjustable cutter, paper disc, stator mould.In use, by the coordination of the domination paper-cut of PLC controller and top paper motor,, when transmission device advances adjustable cutter, realize the cut-out of insulating paper and sizing; When adjustable device retreats, the insulating paper pushing away after paper bar promotion sizing enters in the groove of stator in stator mould.Its shortcoming is that the movement of forming slide in U-shaped groove promotes to realize by cylinder, and noise is larger; Can not meet the slotting paper demand of multiple different stator rabbets; The automatic swelling and the charging crane that lack stator core, integrated degree is not high.
A kind of " shaping mechanism of stator paper-inserting machine insulating paper " (application number: 201020114545.2), it is mainly comprised of workbench, die holder, mould, U-shaped groove, cutter etc. in addition in the prior art field relevant to the utility model.In use, controller is controlled the insulating paper of feed roller output designated length, and after cutting knife is cut off, the mould driving by cylinder enters die holder by letterweight, then is pressed into stator rabbet by top mechanism of paper.Its shortcoming is that the action of mould exported by cylinder, and kinematic accuracy is not high and noise is larger, lacks in addition automatic expansion mechanism and the charging crane of stator core, and integrated degree is not high.
Utility model content
The purpose of this utility model is to provide and a kind ofly can meets that inside has same notch shape but the slotting paper of the different various stators of model, and can realize the slotting paper apparatus of the automatic swelling of stator, location, handling, made up the defect of prior art, had advantages of that integrated degree is high.
For realizing the above object, the utility model is by the following technical solutions: a kind of motor stator coil groove is inserted paper apparatus automatically, it is characterized in that comprising support, some workbench, power supply box, computer host box, liquid crystal display and warning lamp, sheet feed stacker, stepping motor, servomotor, driver, motion control card, the automatic swelling of stator and indexing mechanism, flanging and paper advance mechanism, paper-cut and shaping mechanism, top mechanism of paper, support suspension seat, stator automatic loading and unloading fixture.Described some workbench are positioned at the upside of frame; Described power supply box, computer host box and display and warning lamp lay respectively at the both sides of frame; The afterbody of described frame is provided with some sheet feed stacker; Described stator automatic fixture is arranged on the front end of workbench; The automatic swelling of described stator and indexing mechanism, paper-cut and shaping mechanism are separately positioned on the upside two ends of workbench, the former position is adjustable, to meet inside, there is the required different in width of different model stator of same grooved mouth-shaped and the requirement of length insulating paper, and in paper-cut and shaping mechanism, be provided with upper and lower cutting knife, and the gradual change groove to insulating paper moulding, for realizing cutting off and moulding of insulating paper; Described support suspension seat hangs on the downside of workbench, and for hanging flanging and paper advance mechanism, flanging and paper advance mechanism make insulating paper produce flanging for realizing, and relies on the conveying that made progress of frictional force between pinch roller and insulating paper; Described top mechanism of paper hangs on workbench, and its inside is provided with push rod, for the insulating paper after moulding is headed into stator rabbet; The driver of described stepping motor, servomotor and motion control card are arranged on riser one side of frame inside.Under the control of program, the motion of each motor coordination, realize successively stator feeding, swelling, location, flanging, paper-cut, moulding, insert the functions such as paper.
Described flanging and paper advance mechanism, comprise servomotor, speed changer, travelling gear, left and right pinch roller, left and right wheel pressing shaft, supported on both sides plate, inner-outer sleeve and spring, roller bearing, paper input slot and photoelectric sensor etc.; Described left wheel pressing shaft is arranged on the output shaft of speed changer; Right wheel pressing shaft is embedded in supported on both sides plate; The mating surface of left pinch roller and right pinch roller is provided with projection and the groove of certain depth, makes the insulating paper of output produce flanging; Rely on the frictional force between pinch roller and insulating paper that insulating paper is upwards carried; One side of biside plate is provided with inner-outer sleeve and spring; The cooperation elasticity of left and right pinch roller, can be achieved by the decrement of regulating spring; Roller bearing and paper input slot are arranged on side plate one side, and constraint insulating paper vertically enters left and right pinch roller contact-making surface; Photoelectric sensor is arranged on above roller bearing, for surveying having or not of insulating paper.Flanging and paper advance mechanism, both can make insulating paper produce flanging, and flanging has the effect of reinforcement, for reducing the pliability of insulating paper, can under the control of program, upwards input the insulating paper of designated length again.
The automatic swelling of described stator and indexing mechanism, comprise circular dividing table, stepping motor and supporting bracket thereof, synchronizing wheel, Timing Belt, expansion shaft, swelling cone, centralized positioning axle, servomotor, decelerator, metal detector and bearing, amplifier and motor stator etc.; Stepping motor is fixed on circular dividing table inner side by supporting bracket, the synchronizing wheel of three distributions triangular in shape be arranged on stepping motor above; Stator is arranged on centralized positioning axle, and central shaft is connected in the output of decelerator, and centralized positioning axle upper end ledge hollow and be provided with some annular openings can outwards expand that stator is fixed when being squeezed; Decelerator and servomotor are fixed on the below of centralized positioning axle, control the accurate rotation of stator; Stepping motor, by synchronizing wheel, drives expansion shaft to rotate, thereby swelling cone moves up and down stator clamping thereupon and loosens; Metal detector and amplifier are positioned at circular dividing table one side, and the below of stator, for the accurate location of stator rabbet.
Described paper-cut and shaping mechanism, comprise cardboard, gradual change groove, U-shaped gathering sill, adjustable limiting piece, lower cutter, upper cutter, alignment pin, undersetting, upper bracket, mould, slide block, linear bearing, extension shaft bearing sleeve, guide post, sensing chip, transducer and bearing thereof, ball-screw, servomotor, shaft coupling etc.Undersetting inner side is disposed with out cardboard, gradual change groove, U-shaped gathering sill, adjustable limiting piece and lower cutter from top to bottom; The position of adjustable limiting piece and lower cutter all can be finely tuned; For carrying out two transducers of effective travel control, by bearing, be fixed on undersetting; Between upper bracket and undersetting, be connected with two axis of guides, on the axis of guide, be connected with linear bearing and slide block; Metal sensing chip is arranged at the downside of slide block; Mould and upper cutter are arranged at slip front; Slide block is connected with the nut of ball-screw by extension shaft bearing, can on the axis of guide, slide again by linear bearing; Servomotor is arranged at a side of upper bracket, for to upper cutter and mould outputting power.
Described top mechanism of paper, comprises servomotor, synchronizing wheel, Timing Belt, upper bracket, undersetting, ball-screw, the axis of guide, slide block, push rod, push rod briquetting, metal sensing chip, transducer and bearing thereof, base plate, middle briquetting and base pressure piece.Upper bracket, undersetting are arranged at respectively the upper and lower sides of base plate; Servomotor, synchronizing wheel and Timing Belt are fixed on undersetting; Two axis of guides are between upper undersetting, and slide block is arranged on the axis of guide by bearing, and ball-screw is connected on slide block; Push rod is positioned at slide block below, by briquetting, fixes; Metal sensing chip is positioned at slide block one side; Transducer and bearing are fixed on base plate one side; Middle briquetting and base pressure piece are arranged at respectively base plate opposite side; Upper bracket is provided with and can makes lifting paper pole mobile through hole smoothly up and down.Servomotor drives depression bar to move up and down by band transmission and ball-screw; Between middle briquetting, base pressure piece and base plate contact-making surface, be provided with paper-passing trough, base pressure piece position is fine-tuning, to regulate the side-play amount of insulating paper.
Described support suspension seat, comprises movement base, support column, paper output trough base, paper output trough base plate and cover plate, servomotor, decelerator and travelling gear.Support the downside that suspension seat hangs on workbench base plate, upwards connect top mechanism of paper, connect flanging and paper advance mechanism downwards, the latter is had to supporting role.Edge-folding mechanism is positioned at a side of movement base below, and servomotor, decelerator and travelling gear are positioned at opposite side.
Described stator automatic loading and unloading fixture, comprise base, servomotor, shaft coupling, guide rail, sensing chip, transducer, ball-screw and supported on both sides seat thereof in the x, y, z direction of motion, blanking box, detect that slide plate, material are grabbed Connection Block, detected material grasping dish, material is grabbed drive block, bearing, material are grabbed, compressing rod, backstay, cylinder, stator etc.Blanking box lays respectively at the both sides of x direction of motion base; Compressing rod and backstay are distributed in the surrounding of material grasping dish; Material is grabbed the both sides that are arranged at material grasping dish.This part can realize the automatic loading and unloading of stator.
Described control system comprises host computer, liquid crystal display and warning lamp, power supply box, motor driver, motion control card.Host computer, power supply box and liquid crystal display and warning lamp lay respectively at the both sides of frame; Power supply box includes transformer, 220 volts AC can be converted to the required different magnitudes of voltage of motor driver and motion control card; Liquid crystal display can show the slotting paper information of each workbench stator; When any workbench is inserted paper and gone wrong, warning lamp can automatic-prompting; The coordinated movement of various economic factors of each motor and cylinder is achieved in conjunction with motor driver, motion control card by software again.
In sum, the utility model not only can meet the demand that the required different paper of the different grooved mouths of stator core is wide and paper is long, can realize again automatic loading and unloading, swelling and the transposition of stator, therefore have the advantage that machine utilization rate is high, integrated degree is high; By the coordinated movement of various economic factors of each motor of software control and cylinder, it is controlled that mechanical action is adjustable, is convenient to debugging; Display shows the slotting paper information of each stator in real time, and while breaking down, warning lamp is capable of automatic alarm, and man-machine information interaction degree is high; The mechanical structure modularization of each subfunction, is convenient to find and deal with problems; The artificial paper of inserting with respect to some factory still adopts now, is doubled the utilance of insulating paper, reaches nearly a hundred per cent, therefore saved entreprise cost, has improved production efficiency.
Accompanying drawing explanation
Accompanying drawing 1 is that a kind of motor stator coil groove of the utility model is inserted paper apparatus schematic diagram automatically.This figure is simultaneously also as Figure of abstract.
Accompanying drawing 2 is that a kind of motor stator coil groove of the utility model is inserted the single workbench schematic diagram of paper apparatus automatically.
Accompanying drawing 3 is that a kind of motor stator coil groove of the utility model is inserted the stator fixture schematic diagram of paper apparatus automatically.
Accompanying drawing 4 is that a kind of motor stator coil groove of the utility model is inserted stator swelling and the indexing mechanism schematic diagram of paper apparatus automatically.
Accompanying drawing 5 is that a kind of motor stator coil groove of the utility model is inserted flanging and the paper advance mechanism schematic diagram of paper apparatus automatically.
Accompanying drawing 6 is that a kind of motor stator coil groove of the utility model is inserted paper-cut and the shaping mechanism schematic diagram of paper apparatus automatically.
Accompanying drawing 7 is that a kind of motor stator coil groove of the utility model is inserted the top mechanism of paper schematic diagram of paper apparatus automatically.
Accompanying drawing 8 is that a kind of motor stator coil groove of the utility model is inserted the support suspension seat structural scheme of mechanism of paper apparatus automatically.
Accompanying drawing 9 is that a kind of motor stator coil groove of the utility model is inserted the control system schematic diagram of paper apparatus automatically.
In accompanying drawing 1,2, the 1st, workbench, the 2nd, power supply box, the 3rd, host computer, the 4th, liquid crystal display, the 5th, warning lamp, the 6th, paper disc, the 7th, frame; I is clamp mechanism, and II is swelling and indexing mechanism, and III is flanging and paper advance mechanism, and IV is paper-cut and shaping mechanism, and V is top mechanism of paper, and VI supports suspension seat.The attached clamp mechanism I that Figure 3 shows that, wherein the 101,102, the 103rd, servomotor, the 104th, shaft coupling, the 105th, ball-screw, the 106th, guide rail, the 107th, base, the 108th, blanking box, the 109th, metal sensing chip, the 110th, transducer, the 111st, detect slide plate, the 112nd, material is grabbed Connection Block, and the 113rd, material is grabbed drive block, and the 114th, cylinder motor, the 115th, detect material grasping dish, the 116th, binder induction post and spring, the 117th, detection and location bar, the 118th, stator, the 119th, material is grabbed, and the 120th, detect feeding slide plate.Attached swelling and the indexing mechanism II of Figure 4 shows that, wherein 201 is calibration platforms, the 202nd, stepping motor, the 203rd, supporting bracket, the 204th, synchronizing wheel, the 205th, Timing Belt, the 206th, expansion shaft, the 207th, swelling cone, the 208th, centralized positioning axle, the 209th, servomotor, the 210th, decelerator, the 211st, stator, the 212nd, metal detector and sensor support base.Attached flanging and the paper advance mechanism III of Figure 5 shows that, wherein 301 is left pinch rollers, the 302nd, right pinch roller, the 303rd, right wheel pressing shaft, the 304th, left wheel pressing shaft, the 305th, front side board, the 306th, back side panel, the 307th, overcoat, the 308th, inner sleeve, the 309th, spring, the 310th, spring pedestal, the 311st, roller bearing, the 312nd, side supporting bracket, the 313rd, paper input slot base, the 314th, paper input slot base plate, the 315th, paper input slot, the 316th, paper input slot cover plate, the 317th, transducer, the 318th, sensor support base.Attached paper-cut and the shaping mechanism IV of Figure 6 shows that, wherein 401 is paper output troughs, the 402nd, gradual change groove, the 403rd, U-shaped gathering sill, the 404th, adjustable limiting piece, the 405th, lower cutter, the 406th, upper cutter, the 407th, undersetting, the 408th, upper bracket, the 409th, mould, the 410th, slide block, the 411st, linear bearing, the 412nd, extension shaft bearing sleeve, the 413rd, the axis of guide, the 414th, metal sensing chip, the 415th, transducer, the 416th, sensor support base, the 417th, ball-screw, the 418th, servomotor.The attached top mechanism of paper V that Figure 7 shows that, wherein 501 is servomotors, the 502nd, synchronizing wheel, the 503rd, Timing Belt, the 504th, upper bracket, the 505th, undersetting, the 506th, ball-screw, the 507th, the axis of guide, the 508th, slide block, the 509th, push rod, the 510th, push rod briquetting, the 511st, metal sensing chip, the 512nd, transducer, the 513rd, sensor support base, the 514th, base plate, the 515th, center platen, the 516th, base pressure plate.Attached Figure 8 shows that supported suspension seat VI, and wherein 601 is servomotors, and the 602nd, decelerator, the 603rd, power transmission shaft, the 604th, gear, the 605th, movement base, the 606th, paper output trough and cover plate, the 607th, paper output trough base, the 608th, pitman.
Embodiment
Referring to figs. 1 through Fig. 9, the utility model is that a kind of motor stator coil groove is inserted paper apparatus automatically, comprise workbench 1, the frame 7 of support table, be arranged on power supply box 2 and the computer host box 3 of frame both sides, be arranged on driver and the motion control board (not marking in figure) of frame inside, be arranged on the automatic fixture I of workbench front side, be arranged on the display 4 of workbench afterbody, warning lamp 5 and sheet feed stacker 6, be arranged on stator swelling and indexing mechanism II and paper-cut and the shaping mechanism IV on workbench top, be arranged on flanging and the paper advance mechanism III of workbench bottom, top mechanism of paper V and the support VI of suspension seat mechanism, support suspension seat mechanism and hang on workbench bottom, connect flanging and paper advance mechanism downwards, upwards connect top mechanism of paper.
With reference to Fig. 1 and Fig. 3, for realizing the clamp mechanism I of stator automatic loading and unloading, be positioned at the front side of workbench 1, clamp mechanism comprises servomotor 101,102,103, shaft coupling 104, ball-screw 105, guide rail 106, bearing 107, blanking box 108, transducer 109, metal sensing chip 110, detect that slide plate 111, material grab that Connection Block 112, material are grabbed drive block 113, cylinder motor 114, detected material grasping dish 115, binder induction post and spring 116, detection and location bar 117, stator 118, material grab 119 and detection feeding slide plate 120.Three servomotors are controlled respectively fixture in the translational motion of x, y, z direction, produce in order action under the effect of control system, realize the automatic loading and unloading of stator.
With reference to Fig. 2 and Fig. 4, for the position II of mechanism that realizes the automatic swelling of stator and turn, be positioned at the top of workbench 1, comprise circular dividing table flat board 201, stepping motor 202, supporting seat 203, synchronizing wheel 204, Timing Belt 205, expansion shaft 206, swelling cone 207, centralized positioning axle 208, servomotor 209, decelerator 210, stator 211 and metal detector and sensor support base 212.Stepping motor drives expansion shaft to rotate, and then is bored stator clamp is fastened by swelling; Two metal sensors that are arranged on side are responded to stator rabbet, and signal is transferred to control system, by servomotor and decelerator, drive the rotation of centralized positioning axle, and then realize the initial accurately location of stator slot and the rotational angle in slotting paper process.
With reference to Fig. 2 and Fig. 5, the bottom that is positioned at workbench 1 for realizing the III of mechanism of insulating paper flanging and paper feeding, comprises left pinch roller 301, right pinch roller 302, right wheel pressing shaft 303, left wheel pressing shaft 304, front side board 305, back side panel 306, overcoat 307, inner sleeve 308, spring 309, spring pedestal 310, roller bearing 311, side supporting bracket 312, paper input slot base 313, paper input slot base plate 314, paper input slot 315, paper input slot cover plate 316, transducer 317, sensor support base 318.Pinch roller working face is processed with special projection and groove, for insulating paper is produced to flanging, is convenient to the shearing of next stage to strengthen its intensity; The effect of flanging can realize adjusting by the gap value of adjusting left and right pinch roller contact-making surface, and this gap amount can be achieved by the decrement of regulating spring by being arranged on the governor motion of side plate one side; Roller bearing is used for retraining insulating paper and vertically enters left and right pinch roller contact-making surface, and side supporting bracket is provided with transducer, and the having or not of its detectable insulating paper, if naked paper can pass through warning lamp automatic alarm; In addition, pinch roller is also being undertaken the function of the paper feeding that makes progress, and can, according to the difference of stator model, upwards send into the length of insulating paper by software control.
With reference to Fig. 2 and Fig. 6, the upside that is positioned at workbench 1 for realizing the IV of mechanism of paper-cut and moulding, comprises paper output trough 401, gradual change groove 402, U-shaped gathering sill 403, adjustable limiting piece 404, lower cutter 405, upper cutter 406, undersetting 407, upper bracket 408, mould 409, slide block 410, linear bearing 411, extension shaft bearing sleeve 412, the axis of guide 413, metal sensing chip 414, transducer 415, sensor support base 416, ball-screw 417, servomotor 418.The III of mechanism delivers to the insulating paper that has flanging over plane specified altitude assignment on lower cutter and stops action, upper cutter and mould can be to lower cutter convergences under driven by servomotor, under mould pushing effect, insulating paper are pressed into U-shaped gathering sill after realizing paper-cut.
With reference to Fig. 1 and Fig. 7, the downside that is positioned at workbench 1 for realizing the V of mechanism of top paper action, comprises servomotor 501, synchronizing wheel 502, Timing Belt 503, upper bracket 504, undersetting 505, ball-screw 506, the axis of guide 507, slide block 508, push rod 509, push rod briquetting 510, metal sensing chip 511, transducer 512, sensor support base 513, base plate 514, center platen 515, base pressure plate 516.Between base plate and center platen, base pressure plate, be provided with gap, the passage of upwards carrying for insulating paper; When the IV of mechanism is pressed into insulating paper after U-shaped gathering sill, depression bar can move upward and head on insulating paper successively by U-shaped gathering sill, gradual change groove and paper output trough under driven by servomotor, finally enters stator core notch.
With reference to Fig. 2 and Fig. 8, support the downside that suspension seat VI hangs on workbench 1, upwards the V of bindiny mechanism, the downward III of bindiny mechanism, comprise servomotor 601, decelerator 602, power transmission shaft 603, gear 604, movement base 605, paper output trough and cover plate 606, paper output trough base 607, pitman 608.The output of servomotor is connected with decelerator, and the output of decelerator is connected with left pinch roller by gear, for to pinch roller outputting power.
With reference to Fig. 9, the statement that it is detailed the control mode of system first program prepared in advance is write to host computer, then by motion control card and each motor of driver drives, produce the mechanical action of harmonious orderly; When certain link goes wrong, transducer can detect and automatic alarm.
Claims (8)
1. motor stator coil groove is inserted a paper apparatus automatically, it is characterized in that comprising support, some workbench, power supply box, computer host box, liquid crystal display and warning lamp, sheet feed stacker, stepping motor, servomotor, driver, motion control card, the automatic swelling of stator and indexing mechanism, flanging and paper advance mechanism, paper-cut and shaping mechanism, top mechanism of paper, supports suspension seat, stator automatic loading and unloading fixture; Described some workbench are positioned at the upside of frame; Described power supply box, computer host box and display and warning lamp lay respectively at the both sides of frame; The afterbody of described frame is provided with some sheet feed stacker; Described stator automatic fixture is arranged on the front end of workbench; The automatic swelling of described stator and indexing mechanism, paper-cut and shaping mechanism are separately positioned on the upside two ends of workbench, the former position is adjustable, to meet the requirement of the required different in width insulating paper of different model stator with same grooved mouth-shaped, and in paper-cut mechanism, be provided with upper and lower cutting knife, and the gradual change groove to insulating paper moulding, for realizing cutting off and moulding of insulating paper; Described support suspension seat hangs on the downside of workbench, and for hanging flanging and paper advance mechanism, flanging and paper advance mechanism make insulating paper produce flanging for realizing, and the conveying that made progress; Described top mechanism of paper hangs on workbench, and its inside is provided with push rod, for the insulation scraps of paper after moulding are headed into stator built-in line notch; The driver of described stepping motor, servomotor and motion control card are arranged on riser one side of frame inside; Under the control of program, each motor coordination moves, and realizes successively feeding, swelling, location, flanging, paper-cut, moulding, the slotting paper function of stator.
2. a kind of motor stator coil groove according to claim 1 is inserted paper apparatus automatically, it is characterized in that: described flanging and paper advance mechanism, comprise left and right pinch roller, left and right wheel pressing shaft, travelling gear, supported on both sides plate, inner-outer sleeve and spring, roller bearing, paper input slot and photoelectric sensor; Described left wheel pressing shaft is arranged on the output shaft of speed changer; Right wheel pressing shaft is embedded in supported on both sides plate; The mating surface of left pinch roller and right pinch roller is provided with projection and the groove of certain depth and shape, makes insulating paper produce flanging, relies on the frictional force between pinch roller and insulating paper to force insulating paper upwards to be carried simultaneously; One side of biside plate is provided with inner-outer sleeve and spring; The cooperation elasticity of left and right pinch roller, can be achieved by the decrement of regulating spring; Roller bearing and paper input slot are arranged on side plate one side, and constraint insulating paper vertically enters left and right pinch roller contact-making surface; Photoelectric sensor is arranged on above roller bearing, for surveying having or not of insulating paper.
3. a kind of motor stator coil groove according to claim 1 is inserted paper apparatus automatically, it is characterized in that: the automatic swelling of described stator and indexing mechanism, comprise circular dividing table, stepping motor and supporting bracket thereof, synchronizing wheel, Timing Belt, expansion shaft, swelling cone, centralized positioning axle, servomotor, decelerator, metal detector and bearing, amplifier and motor stator; Stepping motor is fixed on circular dividing table inner side by supporting bracket, the synchronizing wheel of three distributions triangular in shape be arranged on stepping motor above; Stator is arranged on centralized positioning axle, and centralized positioning axle is connected with the output of decelerator, and decelerator and servomotor are fixed on the below of centralized positioning axle, controls the accurate rotation of stator; Stepping motor, by synchronizing wheel, drives expansion shaft to rotate, and swelling cone moves up and down thereupon stator is clamped and loosened; Metal detector and amplifier are positioned at circular dividing table one side, and the below of stator, for the accurate location of stator rabbet.
4. a kind of motor stator coil groove according to claim 1 is inserted paper apparatus automatically, it is characterized in that: described paper-cut and shaping mechanism, comprise cardboard, gradual change groove, U-shaped gathering sill, adjustable limiting piece, lower cutter, upper cutter, alignment pin, undersetting, upper bracket, mould, slide block, linear bearing, extension shaft bearing sleeve, guide post, sensing chip, transducer and bearing, ball-screw, servomotor and shaft coupling; Undersetting inner side is disposed with out cardboard, gradual change groove, gathering sill, adjustable limiting piece and lower cutter from top to bottom; The position of adjustable limiting piece and lower cutter all can be finely tuned; For carrying out two transducers of effective travel control, by bearing, be fixed on undersetting; Between upper bracket and undersetting, be connected with two axis of guides, on the axis of guide, be connected with linear bearing and slide block; Metal sensing chip is arranged at the downside of slide block; Mould and upper cutter are arranged at slip front; Slide block is connected with the nut of ball-screw by extension shaft bearing, can on the axis of guide, slide again by linear bearing; Servomotor is arranged at a side of upper bracket.
5. a kind of motor stator coil groove according to claim 1 is inserted paper apparatus automatically, it is characterized in that: described top mechanism of paper, comprises servomotor, synchronizing wheel, Timing Belt, upper bracket, undersetting, ball-screw, the axis of guide, slide block, push rod, push rod briquetting, metal sensing chip, transducer and bearing thereof, base plate, middle briquetting and base pressure piece; Upper bracket, undersetting are arranged at respectively the upper and lower sides of base plate; Servomotor, synchronizing wheel and Timing Belt are fixed on undersetting; Two axis of guides are between upper undersetting, and slide block is arranged on the axis of guide by bearing, and ball-screw is connected on slide block; Push rod is positioned at slide block below, by briquetting, fixes; Metal sensing chip is positioned at slide block one side; Transducer and bearing are fixed on base plate one side; Middle briquetting and base pressure piece are arranged at respectively base plate opposite side; Upper bracket is provided with and can makes lifting paper pole mobile through hole smoothly up and down.
6. a kind of motor stator coil groove according to claim 1 is inserted paper apparatus automatically, it is characterized in that: described support suspension seat, comprises movement base, pitman, paper output trough base, paper output trough base plate and cover plate, servomotor, decelerator, travelling gear; Edge-folding mechanism is positioned at a side of movement base below, and servomotor, decelerator and travelling gear are positioned at opposite side.
7. a kind of motor stator coil groove according to claim 1 is inserted paper apparatus automatically, it is characterized in that: described stator automatic loading and unloading fixture, comprises that base, servomotor, shaft coupling, guide rail, sensing chip, transducer, ball-screw and supported on both sides seat thereof in the x, y, z direction of motion, blanking box, detection slide plate, material are grabbed Connection Block, detected material grasping dish, material is grabbed drive block, bearing, material are grabbed, compressing rod, backstay, cylinder and stator; Blanking box lays respectively at the both sides of x direction of motion base; Compressing rod and backstay are distributed in the surrounding of material grasping dish; Material is grabbed the both sides that are arranged at material grasping dish.
8. a kind of motor stator coil groove according to claim 1 is inserted paper apparatus automatically, it is characterized in that: described control system comprises host computer, liquid crystal display and warning lamp, power supply box, motor driver, motion control card; Host computer, power supply box and liquid crystal display and warning lamp lay respectively at the both sides of frame; Power supply box includes transformer, 220 volts AC can be converted to the required different magnitudes of voltage of motor driver and motion control card; Liquid crystal display can show the slotting paper information of each workbench stator; When any workbench is inserted paper and gone wrong, warning lamp can automatic-prompting; The coordinated movement of various economic factors of each motor and cylinder is achieved in conjunction with motor driver, motion control card by software again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420414891.0U CN204013128U (en) | 2014-07-27 | 2014-07-27 | A kind of motor stator coil groove is inserted paper apparatus automatically |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420414891.0U CN204013128U (en) | 2014-07-27 | 2014-07-27 | A kind of motor stator coil groove is inserted paper apparatus automatically |
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| CN204013128U true CN204013128U (en) | 2014-12-10 |
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| CN201420414891.0U Withdrawn - After Issue CN204013128U (en) | 2014-07-27 | 2014-07-27 | A kind of motor stator coil groove is inserted paper apparatus automatically |
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| Country | Link |
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| CN (1) | CN204013128U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104135125A (en) * | 2014-07-27 | 2014-11-05 | 宋庆 | Automatic paper inserting device for a motor stator inserting groove |
| CN106451953A (en) * | 2016-11-11 | 2017-02-22 | 苏州市圣玛特电机设备制造有限公司 | Insulating paper insertion machine |
| CN108400685A (en) * | 2018-05-31 | 2018-08-14 | 洛森通风设备(上海)有限公司 | The conveying of winding iron core slot insulating paper cuts insertion apparatus |
| CN108448843A (en) * | 2018-05-31 | 2018-08-24 | 洛森通风设备(上海)有限公司 | Winding iron core slot insulating paper is inserted into equipment |
| CN108599490A (en) * | 2018-06-11 | 2018-09-28 | 成都华川电装有限责任公司 | Flat type copper wire stator insulating paper molding machine |
| CN109391108A (en) * | 2018-12-22 | 2019-02-26 | 湖北艾博智能装备有限公司 | A kind of automatic slot apparatus of motor stator insulated paper of L series of high efficiency |
| CN109936263A (en) * | 2018-11-30 | 2019-06-25 | 浙江巨力电机成套设备有限公司 | Insert insulating paper device |
| WO2020042246A1 (en) * | 2018-08-31 | 2020-03-05 | 惠州领标精密机械有限公司 | Insertion method and insertion device for insulating tube sleeve of flat wire motor stator wire slot |
| CN113794340A (en) * | 2021-08-05 | 2021-12-14 | 浙江德浔科技有限公司 | Automatic slot insulation machine |
-
2014
- 2014-07-27 CN CN201420414891.0U patent/CN204013128U/en not_active Withdrawn - After Issue
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104135125A (en) * | 2014-07-27 | 2014-11-05 | 宋庆 | Automatic paper inserting device for a motor stator inserting groove |
| CN106451953A (en) * | 2016-11-11 | 2017-02-22 | 苏州市圣玛特电机设备制造有限公司 | Insulating paper insertion machine |
| CN106451953B (en) * | 2016-11-11 | 2023-09-29 | 苏州市圣玛特电机设备制造有限公司 | Insulation paper insertion machine |
| CN108400685A (en) * | 2018-05-31 | 2018-08-14 | 洛森通风设备(上海)有限公司 | The conveying of winding iron core slot insulating paper cuts insertion apparatus |
| CN108448843A (en) * | 2018-05-31 | 2018-08-24 | 洛森通风设备(上海)有限公司 | Winding iron core slot insulating paper is inserted into equipment |
| CN108599490A (en) * | 2018-06-11 | 2018-09-28 | 成都华川电装有限责任公司 | Flat type copper wire stator insulating paper molding machine |
| CN108599490B (en) * | 2018-06-11 | 2024-03-12 | 成都华川电装有限责任公司 | Insulating paper forming device for flat copper wire stator |
| JP7056954B2 (en) | 2018-08-31 | 2022-04-19 | 恵州領標精密机械有限公司 | Insulation sleeve insertion method and insertion device for status lot of flat wire motor |
| WO2020042246A1 (en) * | 2018-08-31 | 2020-03-05 | 惠州领标精密机械有限公司 | Insertion method and insertion device for insulating tube sleeve of flat wire motor stator wire slot |
| JP2020039248A (en) * | 2018-08-31 | 2020-03-12 | 恵州領標精密机械有限公司 | Method and device for inserting insulating sleeve of stator slot of rectangular wire motor |
| CN109936263A (en) * | 2018-11-30 | 2019-06-25 | 浙江巨力电机成套设备有限公司 | Insert insulating paper device |
| CN109936263B (en) * | 2018-11-30 | 2023-12-01 | 浙江巨力电机成套设备有限公司 | Insulation paper inserting device |
| CN109391108B (en) * | 2018-12-22 | 2023-12-12 | 湖北艾博智能装备有限公司 | Automatic slot device for L-series efficient motor stator insulating paper |
| CN109391108A (en) * | 2018-12-22 | 2019-02-26 | 湖北艾博智能装备有限公司 | A kind of automatic slot apparatus of motor stator insulated paper of L series of high efficiency |
| CN113794340A (en) * | 2021-08-05 | 2021-12-14 | 浙江德浔科技有限公司 | Automatic slot insulation machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 4, 3A18 building, floor 518126, glorious investment building, 49 turning Road, Shenzhen, Guangdong, Baoan District Patentee after: Song Qing Address before: 2013-2014, Shen Hua commercial building, 518001, north of guest road and nanhu road, Shenzhen, Guangdong, Luohu District Patentee before: Song Qing |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20141210 Effective date of abandoning: 20160831 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |