CN106451953A - Insulating paper insertion machine - Google Patents
Insulating paper insertion machine Download PDFInfo
- Publication number
- CN106451953A CN106451953A CN201610994310.9A CN201610994310A CN106451953A CN 106451953 A CN106451953 A CN 106451953A CN 201610994310 A CN201610994310 A CN 201610994310A CN 106451953 A CN106451953 A CN 106451953A
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- China
- Prior art keywords
- paper
- mounting seat
- folding
- cylinder
- plate
- Prior art date
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/10—Applying solid insulation to windings, stators or rotors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to an insulating paper insertion machine. A worktable is provided with an indexing die device, a paper pre-feeding device is provided on one side of the rack, and a folding device and a punch transmitting device which are sequentially distributed and matched with the paper pre-feeding device are arranged in the rack. A cutting and forming device matched with the punch transmitting device is arranged at the lower end of the worktable. A paper moving and pushing device is arranged above the cutting and forming device. Insulating paper sequentially passes the folding device, the punch transmitting and the cutting and forming device after being fed by the paper pre-feeding device, and is pushed into a motor stator fixed in the indexing die device through the paper moving and pushing device. The insulating paper insertion machine has the advantages of convenient operation, high processing efficiency, and reliable and stable operation, interlocking protection and high degree of automation, which can meet the actual production and processing needs and have high promotional value, and inserting the insulating paper into the motor stator can be completed automatically.
Description
Technical field
The present invention relates to a kind of motor stator production equipment, more particularly, to a kind of insulating paper insertion machine.
Background technology
The center of motor stator be through hole, on the inwall of through hole along the circumferential direction on have some grooves；All slotting in each groove
Enter insulating paper, insulating paper has good insulating properties, the service behaviour of motor can be greatly improved；Copper cash is according to certain rules
It is wrapped on the interval between adjacent slot；Copper cash passes through insulating paper and keeps insulation with iron core, so it is fixed that insulating paper is inserted into motor
It is a very important procedure of processing in son, or the job step now insulating paper being inserted stator is passed through manually to be grasped
Make, or being operated using this kind equipment of insulating paper paper-inserting machine, wherein manually-operated production efficiency lowly cannot meet life
Produce and require；And existing insulating paper inserts its complex operation of machine, debugging is loaded down with trivial details, and working (machining) efficiency is low simultaneously, and easily to insulation
Paper causes to damage, so that the motor stator produced does not reach production requirement, it is unfavorable to bring to actual production and processing
Impact.
Content of the invention
The invention aims to overcoming the deficiencies in the prior art and providing one kind can automatically will insert after insulating paper cutting
Insulating paper insertion machine in motor stator slot.
For reaching above-mentioned purpose, the technical solution used in the present invention is：A kind of insulating paper inserts machine, including frame, is located at frame
Interior workbench, index mold device, paper pre-feeding device, crimping unit, conveyer of blurting out, cut-out shaped device and displacement
Push away paper device；Described workbench is provided with index mold device；Described frame side is provided with paper pre-feeding device；In described frame
It is provided with the crimping unit being sequentially distributed matching with described paper pre-feeding device and conveyer of blurting out；Described workbench lower end
It is provided with the cut-out shaped device matching with conveyer of blurting out；It is provided with displacement above described cut-out shaped device and push away paper device；
After insulating paper is sent by paper pre-feeding device, pass sequentially through crimping unit, blurt out conveyer and cut-out shaped device, then by moving
Position pushes away paper device and insulating paper is pushed in the fixing motor stator of index mold device.
Preferably, described index mold device includes geared dynamo, gear drive, indexing movable disk, mould
Disk and hold-down mechanism；Described geared dynamo is located on workbench；Described geared dynamo with workbench
The gear drive at end is connected；Described gear drive is connected with indexing movable disk, and indexing movable disk passes work and puts down
Platform；It is provided with mould disks in described indexing movable disk；Described mould disks side is provided with the hold-down mechanism on workbench.
Preferably, described paper pre-feeding device includes support plate, mounting base, pre- paper feeding driving wheel, pre- paper feeding driven pulley, pre-
Paper feeding base plate, pre- paper pushing motor, paper feeding guide post, pre- paper feeding backplate and photoelectric sensor；Described support plate is provided with installation bottom
Plate；Described mounting base is provided with the pre- paper feeding driving wheel being oppositely arranged and pre- paper feeding driven pulley, and pre- paper feeding driving wheel and peace
The pre- paper pushing motor of dress base plate lower end is connected；Described pre- paper feeding driving wheel side is provided with two paper feeding guide posts；Described installation bottom
Plate one end is connected with and sends on Cardboard Bottom Boards；The described Cardboard Bottom Boards that send on are provided with the pre- paper feeding backplate of two being oppositely arranged；Described in two
It is provided with three paper feeding guide posts between pre- paper feeding backplate；One of described pre- paper feeding backplate is provided with and is connected with pre- paper pushing motor
Photoelectric sensor.
Preferably, described crimping unit include paper folding base plate, the first paper folding guide rail, adjustable handle, the second paper folding guide rail and
Paper folding guidance set；Described paper folding base plate is provided with symmetrically arranged first paper folding guide rail and the second paper folding guide rail；Described first
Paper folding guide rail is provided with adjustable handle, for adjusting the vertical distance of the first paper folding guide rail；Described first paper folding guide rail side sets
There are symmetrically arranged two paper folding guidance sets；Described paper folding guidance set includes paper folding guide pad, paper folding pressure head and paper folding seat；
Described paper folding guide pad is connected with paper folding pressure head；Described paper folding seat is located above paper folding guide pad and paper folding pressure head；Described paper folding
Seat lower end side is provided with the applicable being obliquely installed, and applicable constitutes paper folding passage with paper folding guide pad；Described paper folding pressure
The arc groove of the inclination being matched with paper folding passage is had on head；When insulating paper passes through paper folding guide pad, first pass through paper folding passage
Carry out paper folding, then send out via arc groove.
Preferably, described conveyer of blurting out includes the detent mechanism setting gradually, device of blurting out, detent mechanism and transmission
Mechanism；Described device of blurting out include blurting out installing plate, cylinder connecting plate, cylinder connecting rod, cylinder mounting plate, cylinder of blurting out, push away
Plate, cutting knife mounting seat, fixing tool rest, movable blade, movable tool rest and spring；It is gentle that described installing plate of blurting out passes through cylinder connecting plate
Cylinder connecting rod is connected with cylinder mounting plate；Described cylinder connecting plate is provided with the push pedal that can enter line slip by cylinder of blurting out；Institute
State installing plate of blurting out and be provided with two cutting knife mounting seats being oppositely arranged；Described cutting knife mounting seat is provided with cutting knife groove；Described cut
Knife mounting seat is provided with fixing tool rest；It is provided with the moveable knife corresponding with cutting knife groove in described fixing tool rest；Described
Movable blade one end is connected with movable tool rest, and movable tool rest setting corresponding with push pedal；It is additionally provided with sheathed on described activity tool rest
Spring in movable blade.
Preferably, described detent mechanism includes the upper slide being oppositely arranged up and down and lower skateboard, press roll component；Described upper cunning
Plate and lower skateboard are provided with symmetrically arranged press roll component；Described press roll component is made up of the pressure roller being oppositely arranged and carrying roller.
Preferably, described cut-out shaped device includes panel, intermediate plate, cylinder mounting seat, cut-out cylinder, drive connection
Block, shaping mould mounting seat, shaping mould, lower cutter, cutting knife mounting seat, straight line driving mechanism, upper cutter, mobile mounting seat, shaping
Knife, hemming die, flanging cylinder and folding knife；Described panel is provided with cylinder mounting seat；It is provided with cut-out in described cylinder mounting seat
Cylinder；Described cut-out cylinder pass through drive connection block with cylinder mounting seat slidably shaping mould mounting seat be connected；Described one-tenth
Pattern mounting seat is provided with shaping mould and the lower cutter of the setting that is connected；Described panel is provided with the cutting knife peace positioned at lower cutter side
Dress seat；Described upper cutter mounting seat is provided with the upper cutter matching with lower cutter；Described cutting knife mounting seat side is provided with movement
Mounting seat；Described mobile mounting seat lower end is provided with straight line driving mechanism；Described straight line driving mechanism is provided with moving up and down
Forming cutter；It is provided with intermediate plate above described panel；Described intermediate plate lower end is provided with the hemming die being correspondingly arranged up and down with shaping mould,
And hemming die setting corresponding with the converting interface on intermediate plate；Described hemming die both sides are provided with the flanging gas positioned at intermediate plate lower end
Cylinder；Described flanging cylinder is provided with folding knife.
Preferably, described displacement pushes away paper device and includes transverse moving mechanism, sliding connection plate, the first slide rail, mould guide rail
Installing plate, the second slide rail, open-close module, the 3rd slide rail and push away paper device；Described transverse moving mechanism is located on intermediate plate；Described
Transverse moving mechanism is connected by the first slide rail that sliding connection plate is be arranged in parallel with two on intermediate plate；Described slip
Connecting plate is provided with mould guide rails assembling plate；Described mould guide rails assembling plate is provided with two the second slide rails that can horizontally slip；
Two described second slide rails are provided with symmetrically arranged two open-close modules；Two described open-close module lower ends are sliding with the 3rd respectively
Rail is connected, and two described 3rd slide rails are in that "eight" shape is distributed；Two described 3rd slide rails are located at two described second slide rails
Between；It is located on described intermediate plate to be additionally provided between two described 3rd slide rails and push away paper targeting port；Described push away paper device be located at push away
Paper targeting port lower end.
Preferably, the described paper device that pushes away includes pushing away paper mounting seat, push rod mounting seat, framework, pushes away paper motor, gripper shoe, rolling
Ballscrew, guide rail, push away paper bar, guiding module and compression spring；The described paper mounting seat that pushes away is provided with gripper shoe；Set in described gripper shoe
There is framework；Described push away paper mounting seat lower end and be provided with push away paper motor；Described push away paper motor pass through push away paper mounting seat and gripper shoe and frame
Ball screw in frame is connected；Described gripper shoe is provided with two guide rails symmetrical with regard to ball screw；Described ball screw one
Side is connected with push rod mounting seat, and push rod mounting seat is connected with guide rail；Described push rod mounting seat is provided with and pushes away paper bar；Described push away paper
Bar upper end is connected with guiding module, and guiding module with intermediate plate to push away paper targeting port corresponding；Described pushing away also sets on paper bar
There is compression spring.
Due to the utilization of technique scheme, the present invention compared with prior art has following advantages：
The insulating paper insertion machine of the present invention program, it is easy to operate, high in machining efficiency, can be automatically performed in motor stator slot
Insulating paper insertion work, has the features such as stable and reliable in work, linkage interlocked protection and high degree of automation, preferably meets
Actual production and processing demand, has stronger promotional value.
Brief description
Below in conjunction with the accompanying drawings technical solution of the present invention is described further：
Accompanying drawing 1 is the structural representation of the present invention；
Accompanying drawing 2 is the structural representation at another visual angle of accompanying drawing 1；
Accompanying drawing 3 is the structural representation of paper pre-feeding device；
Accompanying drawing 4 is the structural representation of crimping unit；
Accompanying drawing 5 is the structural representation of flanging guidance set；
Accompanying drawing 6 is the structural representation of conveyer of blurting out；
Accompanying drawing 7 is the structural representation of cut-out shaped device；
Accompanying drawing 8 cuts off the structural representation of shaped device for omitting after intermediate plate；
Accompanying drawing 9 is the structural representation that displacement pushes away paper device；
Accompanying drawing 10 is the structural representation at another visual angle of accompanying drawing 9；
Accompanying drawing 11 is the structural representation of index mold device.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment the present invention is described in further detail.
Of the present invention a kind of insulating paper insertion machine as shown in accompanying drawing 1-11, including frame 1, is located in frame 1
Workbench 2, index mold device 3, paper pre-feeding device 4, crimping unit 5, conveyer 6 of blurting out, cut-out shaped device 7 and shifting
Position pushes away paper device 8；Described workbench 2 is provided with index mold device 3；Described frame 1 side is provided with paper pre-feeding device 4；Institute
State and in frame 1, be provided with the crimping unit 5 being sequentially distributed matching with described paper pre-feeding device 4 and conveyer 6 of blurting out；Described
Workbench 2 lower end is provided with the cut-out shaped device 7 matching with conveyer 6 of blurting out；Set above described cut-out shaped device 7
Displacement is had to push away paper device 8；After insulating paper is sent by paper pre-feeding device 4, pass sequentially through crimping unit 5, the conveyer 6 and cutting of blurting out
Disconnected shaped device 7, then paper device 8 is pushed away by displacement insulating paper is pushed to positioned at the fixing motor stator of index mold device 3
Interior.
Described index mold device 3 includes geared dynamo 3a, gear drive（In figure is not shown）, indexing activity
Disk 3c, mould disks 3d and hold-down mechanism 3e；Described geared dynamo 3a is located on workbench 2；Described geared dynamo
3a is connected with the gear drive positioned at workbench 2 lower end；Described gear drive is connected with indexing movable disk 3c, and
Indexing movable disk 3c passes workbench 2；It is provided with mould disks 3d in described indexing movable disk 3c；Described mould disks 3d side is provided with
Hold-down mechanism 3e on workbench 2；Described hold-down mechanism 3e includes installing plate 3f, compression cylinder 3g, pressed seat 3h, turns
Axle 3i, fork 3j, jacking block 3k, pressure arm 3l and depression bar 3m；Described installing plate 3f is provided with compression cylinder 3g being oppositely arranged and pressure
Tight seat 3h；It is provided with rotating shaft 3i in described pressed seat 3h；The middle part of described rotating shaft 3i is connected with fork 3j；Described fork 3j and jacking block
3k is connected, and jacking block 3k setting corresponding with compression cylinder 3g；The upper end of described rotating shaft 3i is connected with depression bar 3m by pressure arm 3l.
Described paper pre-feeding device 4 include support plate 4a, mounting base 4b, pre- paper feeding driving wheel 4c, pre- paper feeding driven pulley 4d,
Send on Cardboard Bottom Boards 4e, pre- paper pushing motor 4f, paper feeding guide post 4g, pre- paper feeding backplate 4h and photoelectric sensor 4i；Described support plate
4a is provided with mounting base 4b；Described mounting base 4b is provided with the pre- paper feeding driving wheel 4c being oppositely arranged and pre- paper feeding driven pulley
4d, and pre- paper feeding driving wheel 4c is connected with the pre- paper pushing motor 4f of mounting base 4b lower end；Described pre- paper feeding driving wheel 4d side
It is provided with two paper feeding guide post 4g；Described mounting base 4b one end is connected with and sends on Cardboard Bottom Boards 4e；Described send on Cardboard Bottom Boards 4e
It is provided with two being oppositely arranged pre- paper feeding backplate 4h；It is provided with three paper feeding guide post 4g between two described pre- paper feeding backplate 4h；
One of described pre- paper feeding backplate 4h is provided with the photoelectric sensor 4i being connected with pre- paper pushing motor 4f.
Described crimping unit 5 includes paper folding base plate 5a, the first paper folding guide rail 5b, adjustable handle 5i, the second paper folding guide rail 5j
With paper folding guidance set 5h；Described paper folding base plate 5a is provided with symmetrically arranged first paper folding guide rail 5b and the second paper folding guide rail
5j；Described first paper folding guide rail 5b is provided with adjustable handle 5i, for adjusting the vertical distance of the first paper folding guide rail 5b；Described
One paper folding guide rail 5b side is provided with symmetrically arranged two paper folding guidance set 5h；Described paper folding guidance set 5h includes paper folding to be led
To block 5c, paper folding pressure head 5d and paper folding seat 5e；Described paper folding guide pad 5c is connected with paper folding pressure head 5d；Described paper folding seat 5e is located at
Above paper folding guide pad 5c and paper folding pressure head 5d；Described paper folding seat 5e lower end side is provided with the applicable 5f being obliquely installed, and rolls over
Paper groove 5f and paper folding guide pad 5c constitute paper folding passage；Have, on described paper folding pressure head 5d, the inclination matching with paper folding passage
Arc groove 5g；When insulating paper 10 passes through paper folding guide pad 5c, first pass through paper folding passage and carry out paper folding, then pass via arc groove 5g
See off.
Described conveyer 6 of blurting out includes the detent mechanism setting gradually, device of blurting out, detent mechanism and connecting gear；
Described device of blurting out includes blurt out installing plate 6a, cylinder connecting plate 6b, cylinder connecting rod 6c, cylinder mounting plate 6d, cylinder of blurting out
6e, push pedal 6f, cutting knife mounting seat 6g, fixing tool rest 6h, movable blade 6i, movable tool rest 6j and spring 6k；Described installing plate of blurting out
6a is connected with cylinder mounting plate 6d with cylinder connecting rod 6c by cylinder connecting plate 6b；Described cylinder connecting plate 6b is provided with and passes through
The cylinder 6e that blurts out can enter the push pedal 6f of line slip；The described installing plate 6a that blurts out is provided with two cutting knife mounting seats being oppositely arranged
6g；Described cutting knife mounting seat 6g is provided with cutting knife groove 6u；Described cutting knife mounting seat 6g is provided with fixing tool rest 6h；Described fixing cutter
It is provided with the moveable knife 6i corresponding with cutting knife groove 6u in seat 6h；Described movable blade 6i one end and movable tool rest 6j phase
Connect, and movable tool rest 6j setting corresponding with push pedal 6f；It is additionally provided with, on described activity tool rest 6j, the bullet being set in movable blade 6i
Spring 6k.Paper feed guide plate 6l that described connecting gear includes setting gradually, platen assembly, the paper feeding driving wheel (figure being oppositely arranged
Not shown in) and paper feeding driven pulley 6o, excessively cardboard assembly 6q；Described platen assembly includes the pressboard 6m being oppositely arranged up and down；
Pass through paper pressing block 6n between two described pressboard 6m to be connected.
Described detent mechanism includes the upper slide 6r being oppositely arranged up and down and lower skateboard 6s, press roll component；Described upper slide
6r and lower skateboard 6s is provided with symmetrically arranged press roll component；Described press roll component is by the pressure roller 6t being oppositely arranged and carrying roller 6p structure
Become.
Described cut-out shaped device 7 includes panel 7a, intermediate plate 7p, cylinder mounting seat 7b, cut-out cylinder 7c, drive connection
Block 7d, shaping mould mounting seat 7e, shaping mould 7f, lower cutter 7g, cutting knife mounting seat 7h, straight line driving mechanism 7k, upper cutter 7i, shifting
Dynamic mounting seat 7j, forming cutter 7l, hemming die 7n, flanging cylinder 7o and folding knife 7m；Described panel 7a is provided with cylinder mounting seat
7b；It is provided with cut-out cylinder 7c in described cylinder mounting seat 7b；Described cut-out cylinder 7c is passed through drive connection block 7d and is installed with cylinder
On seat 7b, slidably shaping mould mounting seat 7e is connected；Described shaping mould mounting seat 7e be provided be connected setting shaping mould 7f and
Lower cutter 7g；Described panel 7a is provided with cutting knife mounting seat 7h positioned at lower cutter 7g side；In described upper cutter mounting seat 7h
It is provided with the upper cutter 7i matching with lower cutter 7g；Described cutting knife mounting seat 7h side is provided with mobile mounting seat 7j；Described movement
Mounting seat 7j lower end is provided with straight line driving mechanism 7k；Described straight line driving mechanism 7k is provided with forming cutter 7l moving up and down；
It is provided with intermediate plate 7p above described panel 7a；Described intermediate plate 7p lower end is provided with the hemming die being correspondingly arranged up and down with shaping mould 7f
7n, and hemming die 7n and the corresponding setting of displacement targeting port 7r on intermediate plate 7p；Described hemming die 7n both sides are provided with being located at
Between plate 7p lower end flanging cylinder 7o；Described flanging cylinder 7o is provided with folding knife 7m.
Described displacement pushes away paper device 8 and includes transverse moving mechanism 8b, sliding connection plate 8c, the first slide rail 8d, mould guide rail
Installing plate 8e, the second slide rail 8f, open-close module 8g, the 3rd slide rail 8h and push away paper device；During described transverse moving mechanism 8b is located at
Between on plate 7p；Described transverse moving mechanism 8b pass through that sliding connection plate 8c and on intermediate plate 7p two be arranged in parallel the
One slide rail 8d is connected；Described sliding connection plate 8c is provided with mould guide rails assembling plate 8e；Set on described mould guide rails assembling plate 8e
There are two the second slide rail 8f that can horizontally slip；Two described second slide rail 8f are provided with symmetrically arranged two open-close modules
8g；Two described open-close module 8g lower ends are connected with the 3rd slide rail 8h respectively, and two described 3rd slide rail 8h are in "eight" shape
Distribution；Two described 3rd slide rail 8h are located between two described second slide rail 8f；Described in being located at two on described intermediate plate 7p
It is additionally provided between 3rd slide rail 8h and push away paper targeting port 7s；Described push away paper device be located at push away paper targeting port 7s lower end.
Described push away paper device include pushing away paper mounting seat 9a, push rod mounting seat 9k, framework 9b, push away paper motor 9c, gripper shoe 9d,
Ball screw 9e, guide rail 9f, push away paper bar 9g, guiding module 9h and compression spring 9i；Described paper mounting seat 9a that pushes away is provided with gripper shoe
9d；Described gripper shoe 9d is provided with framework 9b；Described push away paper mounting seat 9a lower end and be provided with push away paper motor 9c；Described push away paper motor 9c
It is connected with the ball screw 9e in framework 9b through pushing away paper mounting seat 9a with gripper shoe 9d；Described gripper shoe 9d is provided with regard to rolling
Two symmetrical guide rail 9f of ballscrew 9e；Described ball screw 9e side is connected with push rod mounting seat 9k, and push rod mounting seat 9k
It is connected with guide rail 9f；Described push rod mounting seat 9k is provided with and pushes away paper bar 9g；The described paper bar 9g upper end that pushes away is connected with guiding module 9h, and
Guiding module 9h with intermediate plate 7p to push away paper targeting port corresponding；Described pushing away is additionally provided with compression spring 9i on paper bar 9g.
Specific process is as described below：Before starting processing, first motor stator 13 is fixed on as shown in Figure 11
In index mold device, motor stator is placed on mould disks the one of motor stator slot so that in motor stator 13
Alignment guide mould, then compression cylinder open, the expansion link of compression cylinder is moved along, and drives jacking block to be moved along, jacking block according to
Secondary by fork, rotating shaft and pressure arm drive depression bar motor stator is fixed on mould disks.Pre- paper feeding dress as shown in Figure 3
Put, insulating paper is previously positioned in the support plate of paper pre-feeding device, then insulating paper passes through two paper feeding guide posts, then passes through
Pre- paper feeding driving wheel and pre- paper feeding driven pulley are transmitted, then migrate into crimping unit by three paper feeding guide posts；?
On one of pre- paper feeding backplate, photoelectric sensor is installed, is mainly used in whether sensing has insulation in two pre- paper feeding backplates
Paper, without insulating paper, photoelectric sensor sends a signal to pre- paper pushing motor, driven using pre- paper feeding driving wheel and pre- paper feeding
Wheel is transmitted to insulating paper.Crimping unit as shown in accompanying drawing 4-5, when insulating paper enters into crimping unit, insulating paper leads to
Cross the first paper folding guide rail and the second paper folding guide rail carries out localized delivery, the vertical distance of the wherein first paper folding guide rail can be by adjusting
Section handle is adjusted, such that it is able to meet the insulating paper of different in width, when insulating paper enters into paper folding guidance set, insulation
Paper enters in the paper folding passage that paper folding guide pad and paper folding seat are constituted, and the applicable that insulating paper upper end is passed through to be obliquely installed is carried out
The pre-flanging operation of upper and lower ends, then the insulating paper after flanging sent out by arc groove, here setting arc groove be in order to
The insulating paper two ends after flanging are allow slowly and steadily to transmit out it is ensured that the effect of flanging is more preferable.
Conveyer of blurting out as shown in Figure 6, enters into after the flanging of insulating paper two ends and blurts out in conveyer, then absolutely
Edge paper enters in detent mechanism, and the press roll component being made up of pressure roller and carrying roller carries out localized delivery, wherein pressure roller to insulating paper
The paper folding vestige on insulating paper both sides can be deepened, so that it is determined that flanging effect, then when insulating paper upper and lower ends are passed through to cut
During the cutting knife groove of knife mounting seat, the inductor now blurted out on device（In figure is not shown）Sense insulating paper, cylinder of blurting out is certainly
Dynamic unlatching, the movable blade in movable tool rest is moved along in fixing tool rest by air cylinder driven of blurting out push pedal, using movable blade pair
Insulating paper upper and lower ends carry out processing of blurting out, the paper feeding active that the insulating paper after blurting out passes sequentially through platen assembly, is oppositely arranged
Wheel and paper feeding driven pulley, are finally sent in shaping shearing device via paper feed board component.Shaping cut-out as shown in accompanying drawing 7-8
Device, when insulating paper is transferred to shaping shearing device, cut-out cylinder is opened, and cut-out cylinder makes lower cutter by drive connection block
It is moved along so that insulating paper is cut off by lower cutter with upper cutter cooperation, the insulating paper simultaneously cutting off enters into shaping mould and installs
Seat in shaping mould in, now shaping mould is mutually corresponding up and down with hemming die, then straight line driving mechanism by forming cutter from lower past
On move, thus the insulating paper in shaping mould is pushed in hemming die；Flanging cylinder is opened, in folding knife conduplication side mould
Insulating paper further walked flanging processing, after the completion of flanging, linear drives are again turned on, and the insulating paper in hemming die is pushed away
Deliver to displacement to push away in paper device.As shown in accompanying drawing 9-10, displacement pushes away paper device, when insulating paper enters into displacement and pushes away paper device, absolutely
Edge paper is just fastened between two open-close modules, slides into two open-close modules followed by transverse moving mechanism and pushes away paper and lead
To the top of mouth, when two open-close modules move, because two the 3rd slide rails of two open-close module lower ends are in " eight "
Font, the distance between two such open-close module just becomes big, so as to significantly more efficient using pushing away paper device by two foldings
Insulating paper in mould is pushed；When the insulating paper in two open-close modules is located at and pushes away paper targeting port, push away paper motor and open,
Push away paper motor and driven by ball screw and push away paper bar and up move, and two guide rails are connected with pushing away paper bar, this is to ensure that
Pushing away paper bar when moving up and down is linear slide, and the guiding module pushing away paper bar upper end will be past for the insulating paper in two open-close modules
On be pushed in the fixing motor stator slot of index mold device.
After the completion of first insulating paper insertion, index mold device is started working, and gear transmission motor is opened, using tooth
Wheel connecting gear rotates to an angle indexing movable disk so that second motor stator slot correspondence in motor stator pushes away paper and lead
To the guiding module of mouth lower end, the insertion then repeating insulating paper is processed.Wherein, PLC control is also equipped with frame
Cabinet 9 processed, control panel 11 and alarm 12, control panel is connected with PLC control cabinet, for controlling in described insulating paper insertion machine
Various actions, be also equipped with alarm in PLC control cabinet upper end, when described insulating paper insertion machine go wrong when, it will from
Move and reported to the police.
The insulating paper insertion machine of the present invention, it is easy to operate, high in machining efficiency, can be automatically performed the insulation in motor stator slot
Paper insertion work, has the features such as stable and reliable in work, linkage interlocked protection and high degree of automation, preferably meets reality
Production and processing demand, there is stronger promotional value.
The above is only the concrete application example of the present invention, protection scope of the present invention is not limited in any way.All employings
Equivalents or equivalence replacement and the technical scheme that formed, all fall within rights protection scope of the present invention.
Claims (9)
1. a kind of insulating paper insertion machine it is characterised in that：Including frame, be located at frame in workbench, index mold device,
Paper pre-feeding device, crimping unit, conveyer of blurting out, cut-out shaped device and displacement push away paper device；Set on described workbench
There is index mold device；Described frame side is provided with paper pre-feeding device；It is provided with described frame and match with described paper pre-feeding device
The crimping unit being sequentially distributed closing and conveyer of blurting out；Described workbench lower end is provided with is matched with conveyer of blurting out
Cut-out shaped device；It is provided with displacement above described cut-out shaped device and push away paper device；After insulating paper is sent by paper pre-feeding device,
Pass sequentially through crimping unit, blurt out conveyer and cut-out shaped device, then paper device is pushed away by displacement and insulating paper is pushed to
In the fixing motor stator of index mold device.
2. insulating paper according to claim 1 insertion machine it is characterised in that：Described index mold device includes gear drive
Motor, gear drive, indexing movable disk, mould disks and hold-down mechanism；Described geared dynamo is located on workbench；
Described geared dynamo is connected with the gear drive positioned at workbench lower end；Described gear drive is lived with indexing
Moving plate is connected, and indexing movable disk passes workbench；It is provided with mould disks in described indexing movable disk；Described mould disks side sets
There is the hold-down mechanism on workbench.
3. insulating paper according to claim 2 insertion machine it is characterised in that：Described paper pre-feeding device includes support plate, peace
Fill base plate, pre- paper feeding driving wheel, pre- paper feeding driven pulley, send on Cardboard Bottom Boards, pre- paper pushing motor, paper feeding guide post, pre- paper feeding backplate
And photoelectric sensor；Described support plate is provided with mounting base；Described mounting base is provided with the pre- paper feeding being oppositely arranged actively
Take turns and pre- paper feeding driven pulley, and pre- paper feeding driving wheel is connected with the pre- paper pushing motor of mounting base lower end；Described pre- paper feeding is actively
Wheel side is provided with two paper feeding guide posts；Described mounting base one end is connected with and sends on Cardboard Bottom Boards；Described sending on sets on Cardboard Bottom Boards
There is the pre- paper feeding backplate of two being oppositely arranged；It is provided with three paper feeding guide posts between two described pre- paper feeding backplates；One of
Described pre- paper feeding backplate is provided with the photoelectric sensor being connected with pre- paper pushing motor.
4. insulating paper according to claim 3 insertion machine it is characterised in that：Described crimping unit include paper folding base plate,
One paper folding guide rail, adjustable handle, the second paper folding guide rail and paper folding guidance set；Described paper folding base plate is provided with symmetrically arranged
One paper folding guide rail and the second paper folding guide rail；Described first paper folding guide rail is provided with adjustable handle, for adjusting the first paper folding guide rail
Vertical distance；Described first paper folding guide rail side is provided with symmetrically arranged two paper folding guidance sets；Described paper folding guiding group
Part includes paper folding guide pad, paper folding pressure head and paper folding seat；Described paper folding guide pad is connected with paper folding pressure head；Described paper folding seat is located at
Above paper folding guide pad and paper folding pressure head；Described paper folding seat lower end side is provided with the applicable being obliquely installed, and applicable and folding
Paper guide pad constitutes paper folding passage；The arc groove of the inclination being matched with paper folding passage is had on described paper folding pressure head；Insulation
When paper passes through paper folding guide pad, first pass through paper folding passage and carry out paper folding, then send out via arc groove.
5. insulating paper according to claim 4 insertion machine it is characterised in that：Described conveyer of blurting out includes setting gradually
Detent mechanism, device of blurting out, detent mechanism and connecting gear；Described device of blurting out include blurting out installing plate, cylinder connecting plate,
Cylinder connecting rod, cylinder mounting plate, cylinder of blurting out, push pedal, cutting knife mounting seat, fixing tool rest, movable blade, movable tool rest and bullet
Spring；Described installing plate of blurting out is connected with cylinder mounting plate with cylinder connecting rod by cylinder connecting plate；On described cylinder connecting plate
It is provided with the push pedal that can enter line slip by cylinder of blurting out；Described installing plate of blurting out is provided with two cutting knifes being oppositely arranged and installs
Seat；Described cutting knife mounting seat is provided with cutting knife groove；Described cutting knife mounting seat is provided with fixing tool rest；It is provided with described fixing tool rest
The moveable knife corresponding with cutting knife groove；Described movable blade one end is connected with movable tool rest, and movable tool rest and push pedal
Corresponding setting；It is additionally provided with, on described activity tool rest, the spring being set in movable blade.
6. insulating paper according to claim 5 insertion machine it is characterised in that：Described detent mechanism includes being oppositely arranged up and down
Upper slide and lower skateboard, press roll component；Described upper slide and lower skateboard are provided with symmetrically arranged press roll component；Described pressure roller
Assembly is made up of the pressure roller being oppositely arranged and carrying roller.
7. according to claim 5 or 6 insulating paper insertion machine it is characterised in that：Described cut-out shaped device include panel,
Intermediate plate, cylinder mounting seat, cut-out cylinder, drive connection block, shaping mould mounting seat, shaping mould, lower cutter, cutting knife mounting seat,
Straight line driving mechanism, upper cutter, mobile mounting seat, forming cutter, hemming die, flanging cylinder and folding knife；Described panel is provided with
Cylinder mounting seat；It is provided with cut-out cylinder in described cylinder mounting seat；Described cut-out cylinder is passed through drive connection block and is installed with cylinder
On seat, slidably shaping mould mounting seat is connected；Described shaping mould mounting seat is provided with shaping mould and the lower cutter of the setting that is connected；
Described panel is provided with the cutting knife mounting seat positioned at lower cutter side；Described upper cutter mounting seat is provided with and is matched with lower cutter
Upper cutter；Described cutting knife mounting seat side is provided with mobile mounting seat；Described mobile mounting seat lower end is provided with straight line driving mechanism；
Described straight line driving mechanism is provided with forming cutter moving up and down；It is provided with intermediate plate above described panel；Under described intermediate plate
End is provided with the hemming die being correspondingly arranged up and down with shaping mould, and hemming die setting corresponding with the converting interface on intermediate plate；Described
Hemming die both sides are provided with the flanging cylinder positioned at intermediate plate lower end；Described flanging cylinder is provided with folding knife.
8. insulating paper according to claim 7 insertion machine it is characterised in that：Described displacement pushes away paper device and includes transverse shifting
Mechanism, sliding connection plate, the first slide rail, mould guide rails assembling plate, the second slide rail, open-close module, the 3rd slide rail and push away paper device；
Described transverse moving mechanism is located on intermediate plate；Described transverse moving mechanism passes through sliding connection plate and two on intermediate plate
Individual the first slide rail be arrangeding in parallel is connected；Described sliding connection plate is provided with mould guide rails assembling plate；Described mould guide rails assembling
Plate is provided with two the second slide rails that can horizontally slip；Two described second slide rails are provided with symmetrically arranged two folding moulds
Tool；Two described open-close module lower ends are connected with the 3rd slide rail respectively, and two described 3rd slide rails are in that "eight" shape is distributed；Two
Individual described 3rd slide rail is located between two described second slide rails；It is located on described intermediate plate between two described 3rd slide rails also
It is provided with and push away paper targeting port；Described push away paper device be located at push away paper targeting port lower end.
9. insulating paper according to claim 8 insertion machine it is characterised in that：Described push away paper device include pushing away paper mounting seat,
Push rod mounting seat, framework, push away paper motor, gripper shoe, ball screw, guide rail, push away paper bar, guiding module and compression spring；Described push away
Paper mounting seat is provided with gripper shoe；Described gripper shoe is provided with framework；Described push away paper mounting seat lower end and be provided with push away paper motor；Described
Push away paper motor and pass through and push away paper mounting seat and be connected with the ball screw in framework with gripper shoe；Described gripper shoe is provided with regard to ball
Two symmetrical guide rails of screw mandrel；Described ball screw side is connected with push rod mounting seat, and push rod mounting seat is connected with guide rail；Institute
State push rod mounting seat and be provided with and push away paper bar；The described paper bar upper end that pushes away is connected with guiding module, and guiding module with intermediate plate
Push away paper targeting port corresponding；Described pushing away is additionally provided with compression spring on paper bar.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610994310.9A CN106451953B (en) | 2016-11-11 | 2016-11-11 | Insulation paper insertion machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610994310.9A CN106451953B (en) | 2016-11-11 | 2016-11-11 | Insulation paper insertion machine |
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| CN106451953A true CN106451953A (en) | 2017-02-22 |
| CN106451953B CN106451953B (en) | 2023-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610994310.9A Active CN106451953B (en) | 2016-11-11 | 2016-11-11 | Insulation paper insertion machine |
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| CN108217292A (en) * | 2018-01-15 | 2018-06-29 | 东莞市鼎力自动化科技有限公司 | One kind collapses cardboard automatic machine |
| CN108306468A (en) * | 2018-03-30 | 2018-07-20 | 江苏铭纳阳智能装备有限公司 | A kind of electrical-coil paper-inserting machine |
| CN108390526A (en) * | 2018-05-11 | 2018-08-10 | 浙江亨达电子设备有限公司 | Motor insulating strips automatic insert equipment |
| CN108512379A (en) * | 2018-05-28 | 2018-09-07 | 中山市富加电器制品有限公司 | A kind of full-automatic groove paper is inserted in machine |
| CN108631525A (en) * | 2018-06-29 | 2018-10-09 | 江苏本格自动化科技有限公司 | A kind of platen material library of rapid shaping |
| CN109450198A (en) * | 2018-11-27 | 2019-03-08 | 顿力集团有限公司 | For assembling the paper-inserting machine of motor stator insulated paper or rotor insulating paper |
| CN111711332A (en) * | 2020-06-30 | 2020-09-25 | 常州金康精工机械股份有限公司 | Stator phase-separating paper mounting machine |
| CN113794340A (en) * | 2021-08-05 | 2021-12-14 | 浙江德浔科技有限公司 | Automatic slot insulation machine |
| US11431232B2 (en) * | 2018-08-31 | 2022-08-30 | Huizhou Lingbiao Precision Machinery Co. LTD. | Device for inserting insulating sleeves into wiring slots of flat wire motor stator |
| CN115285776A (en) * | 2022-08-22 | 2022-11-04 | 杭州桢正玮顿运动控制技术有限公司 | Insulating paper folding machine and insulating paper folding method |
| DE102022107549A1 (en) | 2022-03-30 | 2023-11-16 | risomat GmbH & Co. KG | Machine for making an insulator |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108217292A (en) * | 2018-01-15 | 2018-06-29 | 东莞市鼎力自动化科技有限公司 | One kind collapses cardboard automatic machine |
| CN108217292B (en) * | 2018-01-15 | 2023-08-25 | 东莞市鼎力自动化科技有限公司 | Automatic machine for folding roll paper plate |
| CN108306468A (en) * | 2018-03-30 | 2018-07-20 | 江苏铭纳阳智能装备有限公司 | A kind of electrical-coil paper-inserting machine |
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| CN108390526A (en) * | 2018-05-11 | 2018-08-10 | 浙江亨达电子设备有限公司 | Motor insulating strips automatic insert equipment |
| CN108390526B (en) * | 2018-05-11 | 2023-10-13 | 浙江亨达电子设备有限公司 | Automatic inserting equipment for motor insulating sheet |
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| CN108512379A (en) * | 2018-05-28 | 2018-09-07 | 中山市富加电器制品有限公司 | A kind of full-automatic groove paper is inserted in machine |
| CN108631525A (en) * | 2018-06-29 | 2018-10-09 | 江苏本格自动化科技有限公司 | A kind of platen material library of rapid shaping |
| CN108631525B (en) * | 2018-06-29 | 2023-09-26 | 江苏本格自动化科技有限公司 | Quick fashioned press paper stock storehouse |
| US11431232B2 (en) * | 2018-08-31 | 2022-08-30 | Huizhou Lingbiao Precision Machinery Co. LTD. | Device for inserting insulating sleeves into wiring slots of flat wire motor stator |
| CN109450198A (en) * | 2018-11-27 | 2019-03-08 | 顿力集团有限公司 | For assembling the paper-inserting machine of motor stator insulated paper or rotor insulating paper |
| CN111711332B (en) * | 2020-06-30 | 2023-03-24 | 常州金康精工机械股份有限公司 | Stator phase-separating paper mounting machine |
| CN111711332A (en) * | 2020-06-30 | 2020-09-25 | 常州金康精工机械股份有限公司 | Stator phase-separating paper mounting machine |
| CN113794340A (en) * | 2021-08-05 | 2021-12-14 | 浙江德浔科技有限公司 | Automatic slot insulation machine |
| DE102022107549A1 (en) | 2022-03-30 | 2023-11-16 | risomat GmbH & Co. KG | Machine for making an insulator |
| CN115285776A (en) * | 2022-08-22 | 2022-11-04 | 杭州桢正玮顿运动控制技术有限公司 | Insulating paper folding machine and insulating paper folding method |
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