CN108599490A - Flat type copper wire stator insulating paper molding machine - Google Patents
Flat type copper wire stator insulating paper molding machine Download PDFInfo
- Publication number
- CN108599490A CN108599490A CN201810593904.8A CN201810593904A CN108599490A CN 108599490 A CN108599490 A CN 108599490A CN 201810593904 A CN201810593904 A CN 201810593904A CN 108599490 A CN108599490 A CN 108599490A
- Authority
- CN
- China
- Prior art keywords
- slot
- square groove
- insulating paper
- type
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 25
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 20
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 15
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 description 5
- 230000007704 transition Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/10—Applying solid insulation to windings, stators or rotors
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to a kind of molding machines, more particularly to a kind of flat type copper wire stator insulating paper molding machine, including pedestal, arc groove, L-type slot, square groove, there are one tippers on the pedestal, the tipper is the slot tilted upward along square groove direction, the tipper is separated into an arc groove and a L-type slot by the convex block on its side wall, the arc groove is located above L-type slot, the tipper other end is provided with square groove, the square groove both sides are additionally provided with location hole, the L-type slot is the slot tilted upward along square groove direction and intersects at formation straight slot at intersecting lens with square groove, the arc groove is also the slot tilted upward along square groove direction, intersect with base upper surface, the bottom of the arc groove and L-type slot is mutually parallel, the length of the L-type slot is more than the length of convex block.Structure of the invention is reliable and stable, easy to manufacture, can greatly improve the package efficiency and package consistency of flat type copper wire stator insulating paper.
Description
Technical field
The present invention relates to a kind of molding machine, more particularly to a kind of flat type copper wire stator insulating paper molding machine.
Background technology
The generating efficiency of flat type copper wire high efficiency generator is far superior to the generating efficiency of traditional round wires generator, but this kind is sent out
Higher requirements are also raised for insulation system of the motor to flat type copper wire.The slot being distributed in flat type copper wire high efficiency generator stator core is
Square hole, groove body size is narrow and large number of, and in the manufacture of stator, be related to the various twistings of flat type copper wire, squeeze, be bent etc.
Deformation, has greatly tested the stabilization of the insulation system of stator.
In order to improve the reliability of product insulation, insulating paper is bent into hollow, makes its fully wrapped around flat type copper wire and iron core
Equal conductors form barrier, and cut-out side is double-deck is superimposed after insulating paper package on the outside of stator core.Regardless of being inserting for insulating paper
Enter environment or the package completed state of itself, the unconventional round wires of insertion difficulty of insulating paper are comparable, therefore, in order to carry
High processing efficiency simultaneously ensures the reliable and stable of technology, needs a kind of specific structure to realize the molding of insulating paper.
Invention content
Technical problem to be solved by the invention is to provide a kind of flat type copper wire stator insulating paper molding machines, are held with realizing
Continue stable package insulating paper and insulating paper is made to keep package status.
The technical solution adopted by the present invention to solve the technical problems is：Flat type copper wire stator insulating paper molding machine, packet
Include pedestal, arc groove, L-type slot, square groove, there are one tipper on the pedestal, the tipper is to incline along square groove direction
Slot obliquely, the tipper are separated into an arc groove and a L-type slot, the arc groove position by the convex block on its side wall
Above L-type slot, the tipper other end is provided with square groove, and the L-type slot is the slot tilted upward along square groove direction
And formation straight slot at intersecting lens is intersected at square groove, the arc groove is also the slot tilted upward along square groove direction, the bottom of with
The intersection of seat upper surface.
Further, the square groove both sides are additionally provided with location hole.
Further, the bottom of the arc groove and L-type slot is mutually parallel.
Further, the length of the L-type slot is more than the length of convex block.
The beneficial effects of the invention are as follows：Present apparatus stable structure is reliable, easy to manufacture, can greatly improve flat type copper wire
The package efficiency and package consistency of stator insulating paper.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention；
Fig. 2 is the vertical view of the present invention；
Fig. 3 is the front view of the present invention；
Fig. 4 is the partial view of the front view of the present invention；
Fig. 5 is the rearview of the present invention；
Fig. 6 is the partial view of the rearview of the present invention；
Fig. 7 is the A-A sectional views of the present invention；
Fig. 8 is the schematic diagram that insulating paper is put into the present invention
As shown in the figure：1- arc grooves, 2-L type grooves, 3- square grooves, 4- location holes, 5- convex blocks, 6- intersecting lenses, 7- pedestals, 8-
Insulating paper.
Specific implementation mode
Present invention will be further explained below with reference to the attached drawings and examples.
As shown, flat type copper wire stator insulating paper molding machine, including pedestal 7, arc groove 1, L-type slot 2, square groove 3,
There are one tippers on the pedestal 7, and the tipper is the slot tilted upward along 3 direction of square groove, and the tipper is by it
Convex block 5 on side wall is separated into an arc groove 1 and a L-type slot 2, and arc groove 1 and L-type slot 2 are mainly used for placing insulating paper,
The arc groove 1 is located at 2 top of L-type slot, and it is to coordinate the shape of two slots to make insulating paper that arc groove 1, which is located at 2 top of L-type slot,
Molding.The tipper other end is provided with square groove 3, and square groove 3 is equal with the width of tipper, in this way be convenient for insulating paper from
Tipper is transitioned into the further molding of square groove 3, if rectangular well width is excessive, preliminary molding insulating paper is in square groove
It can not be formed in 3 and the higher shape of square hole matching degree；If the width of square groove 3 is smaller, preliminary molding insulating paper exists
The relatively narrow shape of height higher width can be formed in square groove 3, be also unfavorable for the matching with square hole.The L-type slot 2 is along rectangular
Slot that slot direction tilts upward simultaneously intersects at formation straight slot at intersecting lens 6 with square groove 3, and L-type slot 2 is that straight slot is to ensure just
The transition into square groove 3 of the insulating paper of one-step forming, insulating paper can be constrained in insulating paper transition by forming intersecting lens 6 with square groove 3
Shape, so that it is become rectangle from " returning " type of arc-shaped.The arc groove 1 is also the slot tilted upward along square groove direction,
Intersect with 7 upper surface of pedestal, the intersecting lens that arc groove 1 is formed with 7 upper surface of pedestal also has the function of constraining insulating paper shape.
Installation cooperation is carried out for the ease of the present apparatus and other devices, attachment device can be set on pedestal 7, such as in pedestal
Setting hook or connecting rod on 7, in order to simplify structure, reduce device when mounted may due to volume it is larger caused by be stranded
It disturbs, it is preferable that 3 both sides of the square groove are additionally provided with location hole 4, and corresponding hole can be arranged on other devices, then use
Bolt is inserted into location hole 4 cooperation realized with other devices, or is arranged directly on other devices and is matched with location hole 4
Protrusion.
Since the slot being distributed in flat type copper wire high efficiency generator stator core is square hole, and square hole is inserted into after insulating paper molding
It is interior, therefore, it also should be rectangular with insulating paper molding machine insulating paper after molding by flat type copper wire stator.And insulating paper mainly leads to
It crosses arc groove 1 and " L-type slot 2 " bends to " returning " type of arc shape, therefore camber shape " returns " the insulating paper upper and lower surface need of type
Keeping parallelism, in order to realize the purpose, the bottom of the arc groove 1 and L-type slot 2 are mutually parallel, and just can guarantee in this way " returning "
Type insulating paper realizes the parallel of upper and lower surface in forming process.
Since insulating paper is located at 2 bottom of L-type slot at the one side after " returning " type, and insulating paper after molding is needed from L-type slot 2
It is skidded off in square groove 3 in arc groove 1, in order to ensure that enough forming degrees, L-type slot need the length for having certain, simultaneously
It is smoothly transitted in square groove 3 for the ease of insulating paper after molding, it is preferable that the length of the L-type slot 2 is more than convex block 5
Length, such setting also ensure that the one end adjacent with convex block 5 of square groove 3 keeps concordant so that total compares
Simply, difficulty of processing is small.
The course of work of the present apparatus is：One end of insulating paper is put into the bottom of L-type slot 2, and insulating paper is pushed against into cell wall,
Then so that it is bonded with arc groove 1 insulating paper bending, and the other end of insulating paper is made to be aligned with the edge of convex block 5, at this time absolutely
Edge paper preliminarily forms " returning " type of arc-shaped, and when insulating paper transition into square groove 3, L-type slot 2 intersects with the formation of square groove 3
Line 6 and arc groove 1 coordinate the shape of of square groove 3 itself with the intersecting lens that 7 upper surface of pedestal is formed, will preliminary molding insulation
Paper is constrained to out just completes entire forming process with the higher rectangular shape of square hole matching degree, insulating paper out of square groove 3,
" returning " the type insulating paper for meeting technological requirement is formed, the parameter of square groove 3 is matched with the parameter of square hole, so as to insulation after molding
Paper can be smoothly inserted into square hole.
Claims (4)
1. flat type copper wire stator insulating paper molding machine, it is characterised in that：Including pedestal (7), arc groove (1), L-type slot (2) and
Square groove (3), there are one tippers on the pedestal (7), and the tipper is the slot tilted upward along square groove (3) direction,
The tipper is separated into an arc groove (1) and a L-type slot (2), the arc groove (1) by the convex block (5) on its side wall
Above L-type slot (2), the tipper other end is provided with square groove (3), and the L-type slot (2) is along square groove (3) side
Formation straight slot at intersecting lens (6) is intersected to the slot tilted upward and with square groove (3), the arc groove (1) is also along rectangular
The slot that slot (3) direction tilts upward intersects with pedestal (7) upper surface.
2. flat type copper wire stator insulating paper molding machine as described in claim 1, it is characterised in that：The square groove (3) two
Side is additionally provided with location hole (4).
3. flat type copper wire stator insulating paper molding machine as described in claim 1, it is characterised in that：The arc groove (1) and L
The bottom of type groove (2) is mutually parallel.
4. the flat type copper wire stator insulating paper molding machine as described in claims 1 to 3 any one claim, feature exist
In：The length of the L-type slot (2) is more than the length of convex block (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810593904.8A CN108599490B (en) | 2018-06-11 | 2018-06-11 | Insulating paper forming device for flat copper wire stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810593904.8A CN108599490B (en) | 2018-06-11 | 2018-06-11 | Insulating paper forming device for flat copper wire stator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108599490A true CN108599490A (en) | 2018-09-28 |
| CN108599490B CN108599490B (en) | 2024-03-12 |
Family
ID=63627953
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810593904.8A Active CN108599490B (en) | 2018-06-11 | 2018-06-11 | Insulating paper forming device for flat copper wire stator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108599490B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115864763A (en) * | 2023-02-27 | 2023-03-28 | 邦迪智能装备(河南)有限公司 | O-shaped insulating paper forming assembly, paper inserting device and equipment |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6564444B1 (en) * | 1999-06-15 | 2003-05-20 | Atop S.P.A. | Machine and method for inserting insulating paper in the slots of armatures of electric motors |
| JP2004023836A (en) * | 2002-06-13 | 2004-01-22 | Toyota Motor Corp | Method for molding insulating paper for rectangular slot of rotary electric machine |
| JP2005073414A (en) * | 2003-08-26 | 2005-03-17 | Toyota Motor Corp | Coil insulating paper shaping device |
| CN101764481A (en) * | 2010-02-01 | 2010-06-30 | 常州新区金康精工机械有限公司 | Insulation paper forming mechanism of stator paper-inserting machine |
| CN102340222A (en) * | 2011-06-30 | 2012-02-01 | 无锡星诺电气有限公司 | Automatic paper-inserting machine for stator winding grooves |
| CN203589968U (en) * | 2013-09-12 | 2014-05-07 | 常州新区金康精工机械有限公司 | High-stack-thickness paper inserting machine |
| CN204013128U (en) * | 2014-07-27 | 2014-12-10 | 宋庆 | A kind of motor stator coil groove is inserted paper apparatus automatically |
| CN204316285U (en) * | 2015-01-16 | 2015-05-06 | 南京汽轮电机长风新能源股份有限公司 | A kind of insulating paper mould |
| CN105449954A (en) * | 2015-12-16 | 2016-03-30 | 嵊州市利达电器厂 | Slot insulation paper insertion machine for motor production |
| WO2018019969A1 (en) * | 2016-07-27 | 2018-02-01 | Grob-Werke Gmbh & Co. Kg | Method for introducing an insulation paper |
| US20180083496A1 (en) * | 2016-09-21 | 2018-03-22 | Honda Motor Co.,Ltd. | Stator and method for manufacturing the same |
| CN208337365U (en) * | 2018-06-11 | 2019-01-04 | 成都华川电装有限责任公司 | Flat type copper wire stator insulating paper molding machine |
-
2018
- 2018-06-11 CN CN201810593904.8A patent/CN108599490B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6564444B1 (en) * | 1999-06-15 | 2003-05-20 | Atop S.P.A. | Machine and method for inserting insulating paper in the slots of armatures of electric motors |
| JP2004023836A (en) * | 2002-06-13 | 2004-01-22 | Toyota Motor Corp | Method for molding insulating paper for rectangular slot of rotary electric machine |
| JP2005073414A (en) * | 2003-08-26 | 2005-03-17 | Toyota Motor Corp | Coil insulating paper shaping device |
| CN101764481A (en) * | 2010-02-01 | 2010-06-30 | 常州新区金康精工机械有限公司 | Insulation paper forming mechanism of stator paper-inserting machine |
| CN102340222A (en) * | 2011-06-30 | 2012-02-01 | 无锡星诺电气有限公司 | Automatic paper-inserting machine for stator winding grooves |
| CN203589968U (en) * | 2013-09-12 | 2014-05-07 | 常州新区金康精工机械有限公司 | High-stack-thickness paper inserting machine |
| CN204013128U (en) * | 2014-07-27 | 2014-12-10 | 宋庆 | A kind of motor stator coil groove is inserted paper apparatus automatically |
| CN204316285U (en) * | 2015-01-16 | 2015-05-06 | 南京汽轮电机长风新能源股份有限公司 | A kind of insulating paper mould |
| CN105449954A (en) * | 2015-12-16 | 2016-03-30 | 嵊州市利达电器厂 | Slot insulation paper insertion machine for motor production |
| WO2018019969A1 (en) * | 2016-07-27 | 2018-02-01 | Grob-Werke Gmbh & Co. Kg | Method for introducing an insulation paper |
| US20180083496A1 (en) * | 2016-09-21 | 2018-03-22 | Honda Motor Co.,Ltd. | Stator and method for manufacturing the same |
| CN208337365U (en) * | 2018-06-11 | 2019-01-04 | 成都华川电装有限责任公司 | Flat type copper wire stator insulating paper molding machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115864763A (en) * | 2023-02-27 | 2023-03-28 | 邦迪智能装备(河南)有限公司 | O-shaped insulating paper forming assembly, paper inserting device and equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108599490B (en) | 2024-03-12 |
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