CN204013113U - A kind of micromotor stator automatic press mounting system - Google Patents
A kind of micromotor stator automatic press mounting system Download PDFInfo
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- CN204013113U CN204013113U CN201420293730.0U CN201420293730U CN204013113U CN 204013113 U CN204013113 U CN 204013113U CN 201420293730 U CN201420293730 U CN 201420293730U CN 204013113 U CN204013113 U CN 204013113U
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Abstract
The utility model discloses a kind of micromotor stator automatic press mounting system, comprise frame (J), upper center in described frame (J) is provided with eight station index plates (K), around eight station index plates (K), be disposed with station testing agency (A), the first oiliness bearing is put into mechanism (B), magnet steel is put into mechanism (C), the second oiliness bearing is put into mechanism (D), the first pressure riveting mechanism (E), casing is put into mechanism (F), the second pressure riveting mechanism (G), finished product unloading device (H) is totally eight stations, these eight stations respectively mounting bracket by are separately fixed in frame (J), and on each station, be provided with an approach switch, for detection of eight station index plates (K), whether rotate in place, on described eight station index plates (K), be provided with eight secondary moulds, respectively corresponding eight stations.The full-automation that can realize micromotor stator press-fits, and has greatly improved production efficiency.
Description
Technical field
The utility model relates to micromotor stator press mounting equipment, belongs to mechanical structure technical field.
Background technology
Micromotor stator is by columnar casing, and the first oiliness bearing, magnetic steel component and the second oiliness bearing that are contained in casing form.While press-fiting, first the first oiliness bearing, magnetic steel component and the second oiliness bearing are put into mould successively, afterwards three are pressed together, then put into casing and press with casing together with.At present, micromotor stator generally adopts the mode manually press-fiting to complete, and not yet realizes automation and press-fits, and production efficiency is low.
Utility model content
The utility model improves for above-mentioned technical problem, and intending provides a kind of micromotor stator automatic press mounting system, realizes the full-automation that micromotor stator press-fits.
For this reason, the technical scheme that the utility model adopts is: a kind of micromotor stator automatic press mounting system, comprise frame (J), upper center in described frame (J) is provided with eight station index plates (K), around eight station index plates (K), be disposed with station testing agency (A), the first oiliness bearing is put into mechanism (B), magnet steel is put into mechanism (C), the second oiliness bearing is put into mechanism (D), the first pressure riveting mechanism (E), casing is put into mechanism (F), the second pressure riveting mechanism (G), finished product unloading device (H) is totally eight stations, these eight stations respectively mounting bracket by are separately fixed in frame (J), and on each station, be provided with an approach switch, for detection of eight station index plates (K), whether rotate in place, on described eight station index plates (K), be provided with eight secondary moulds, respectively corresponding eight stations,
On the mounting bracket of described station testing agency (A), be provided with A cylinder (11), A photoelectric sensor switch (12), A test bar (13) and A sliding shoe (14), described A sliding shoe (14) moves up and down at the mounting bracket of the drive Xia Yan of A cylinder (11) station testing agency (A), described A test bar (13) is arranged on the level board of A sliding shoe (14), the ring-shaped step that A test bar (13) arranges by middle part is shelved on the level board of A sliding shoe (14), and the lower end of A test bar (13) is through the level board below of A sliding shoe (14), described A photoelectric sensor switch (12) is fixedly mounted on A sliding shoe (14), and be positioned at above the level board of A sliding shoe (14), when A test bar (13) moves downward with A sliding shoe (14), detect while having foreign matter in the mould corresponding with station testing agency (A), A test bar (13) relatively A sliding shoe (14) moves up, the upper end of A test bar (13) is stretched in the induction zone of A photoelectric sensor switch (12), system is out of service, enters next station after foreign bodies removal,
Described the first oiliness bearing is put on the mounting bracket of mechanism (B) and is provided with B horizontal sliding table cylinder (22), the vertical slide unit cylinder of B (23), B photoelectric sensor switch (24), B test bar (25), B pneumatic-finger (26), B machinery captures hand (27), bear vibration feed table (28), bearing feeding track (29), bearing ejecting mechanism (20) and B sliding shoe (21), described B sliding shoe (21) is put into mechanism (B) mounting bracket by B horizontal sliding table cylinder (22) and relative the first oiliness bearing of the vertical slide unit cylinder of B (23) acting in conjunction moves on level and vertical both direction, described B test bar (25) is shelved on the level board of B sliding shoe (21) by ring-shaped step, and the lower end of B test bar (25) reaches the level board below of B sliding shoe (21), described B photoelectric sensor switch (24) is fixedly mounted on B sliding shoe (21), and be positioned at above the level board of B sliding shoe (21), described bearing ejecting mechanism (20) comprises that bearing ejects cylinder (20a) and bearing knock-pin (20b), the head end of bearing feeding track (29) is connected with the inner chamber of bear vibration feed table (28), the tail end of bearing feeding track (29) be positioned at bearing knock-pin (20b) directly over, described B pneumatic-finger (26) and B machinery capture the level board below that hand (27) is arranged on B sliding shoe (21), when B test bar (25) with B sliding shoe (21), move to bearing feeding track (29) tail end directly over time, the lower end of B test bar (25) is subject to thrust upwards, the upper end of B test bar (25) is just stretched in the induction zone of B photoelectric sensor switch (24), by B machinery, capturing hand (27) again drives B pneumatic-finger (26) to capture the bearing that bearing feeding track (29) tail end is ejected by bearing knock-pin (20b),
Described magnet steel is put on the mounting bracket of mechanism (C) and is provided with C horizontal sliding table cylinder (32), the vertical slide unit cylinder of C (33), magnet steel transmits box (35), C pneumatic-finger (36), C machinery captures hand (37), magnet steel positioning track (38), magnet steel ejecting mechanism (39) and magnet steel transmit motor (30), described C pneumatic-finger (36) is put into mechanism (C) mounting bracket by C horizontal sliding table cylinder (32) and the relative magnet steel of the vertical slide unit cylinder of C (33) acting in conjunction moves on level and vertical both direction, described magnet steel transmits the magnet steel transmission track (35a) that is provided with serpentine in box (35), and be provided with a rotating shaft (35b) in each corner of magnet steel transmission track (35a), in all rotating shafts (35b), have at least one by magnet steel, transmit motor (30) driving and rotate, the tail end of described magnet steel transmission track (35a) is connected with the head end of magnet steel positioning track (38), described magnet steel ejecting mechanism (39) comprises that magnet steel ejects cylinder (39a) and magnet steel knock-pin (39b), magnet steel knock-pin (39b) be positioned at magnet steel positioning track (38) tail end under, for the magnet steel of magnet steel positioning track (38) tail end is ejected, described C pneumatic-finger (36) drives C machinery to capture hand (37) and captures the magnet steel being ejected by magnet steel knock-pin (39b),
It is identical that described the second oiliness bearing is put into the structure that mechanism (D) puts into mechanism (B) with the first oiliness bearing;
Described the first pressure riveting mechanism (E) is for together with being fitted in the first oiliness bearing, the magnet steel of putting into mould with the second oiliness bearing;
Described casing is put into mechanism (F) for casing is put into mould, puts into mechanism (B) compare with the first oiliness bearing, and except bear vibration feed table (28) is replaced with casing vibration feeding disc, remainder is identical;
Described the second pressure riveting mechanism (G) is for together with by casing, the first oiliness bearing together with being fitted in, magnet steel are fitted in the second oiliness bearing;
Described finished product unloading device (H) is for taking out finished product from mould.
In described station testing agency (A), the bottom of A test bar (13) is also provided with a ring-shaped step, and on A test bar (13), being set with return spring (10), described return spring (10) is positioned between the level board of A sliding shoe (14) and the ring-shaped step of A test bar (13) bottom.Set up return spring, guarantee that A test bar return is reliable.
Described magnet steel is put into mechanism (C), on magnet steel positioning track (38), be also provided with fiber bench (31a), in fiber bench (31a), be provided with induction optical fiber (31), for detection of C machinery, capture hand (37) and whether grab magnet steel; Described magnet steel transmits on box (35) Magnetic Induction switch (34) is installed, and lacks material report to the police for the magnet steel in magnet steel transmission track (35a).If C machinery captures hand and do not grab magnet steel, induction optical fiber sends signal to system, prevents from not putting into magnet steel in mould and enters subsequent processing; If Magnetic Induction switch detects in magnet steel transmission track, there is no magnet steel, understand alert notice filling, jointly improve the reliability of system works.
Described magnet steel is put into mechanism (C), magnet steel transmission track (35a) consists of five rail grooves that are parallel to each other and join successively, the connected position of adjacent orbit groove forms arc corner, totally four arc corners, correspondingly, totally four of described rotating shafts (35b), wherein the rotating shaft (35b) away from magnet steel positioning track (38) one sides is connected by belt wheel (30a) and magnet steel transmission motor (30), and it is planetary reducing motor that described magnet steel transmits motor (30).Rail groove and the rotating shaft of fair amount are set, wherein the rotating shaft away from magnet steel positioning track one side is connected by belt wheel and magnet steel transmission motor, play the effect of main conveying magnet steel, near the rotating shaft of magnet steel positioning track one side, with magnet steel, move forward and rotate, play auxiliary effect of carrying magnet steel.
Described magnet steel is put into mechanism (C), C horizontal sliding table cylinder (32), the vertical slide unit cylinder of C (33) are all with cylinder body and slide rail, the cylinder body of described C horizontal sliding table cylinder (32) is fixed on magnet steel and puts on the mounting bracket of mechanism (C), the slide rail of the cylinder body of the vertical slide unit cylinder of C (33) and C horizontal sliding table cylinder (32) is fixed together, and described C pneumatic-finger (36) is fixed together with the slide rail of the vertical slide unit cylinder of C (33).C horizontal sliding table cylinder is first installed, the more vertical slide unit cylinder of C, more convenient integral arrangement are installed.In structure, the vertical slide unit cylinder of C also can be first installed, then C horizontal sliding table cylinder is installed.
In like manner, described the first oiliness bearing is put into mechanism (B), described B horizontal sliding table cylinder (22), the vertical slide unit cylinder of B (23) are all with cylinder body and slide rail, the cylinder body of described B horizontal sliding table cylinder (22) is fixed on the first oiliness bearing and puts on the mounting bracket of mechanism (B), the slide rail of the cylinder body of the vertical slide unit cylinder of B (23) and B horizontal sliding table cylinder (22) is fixed together, and described B sliding shoe (21) is fixed together with the slide rail of the vertical slide unit cylinder of B (23).
The course of work of the present utility model is as follows: during assembling, first by station testing agency, detect in mould whether have foreign matter, by the first oiliness bearing, put into mechanism successively again the first oiliness bearing is put into mould, magnet steel is put into mechanism magnet steel is put into mould, the second oiliness bearing is put into mechanism the second oiliness bearing is put into mould, again by the first pressure riveting mechanism by the first oiliness bearing, together with magnet steel presses with the second oiliness bearing, then by casing, putting into mechanism puts into mould by casing, again by the second pressure riveting mechanism by casing and the first oiliness bearing, together with magnet steel presses with the second oiliness bearing, last product assembling being completed by finished product unloading device takes out.Eight station index plates are after often completing the assembling of a station, and rotation is sent mould into next station and assembled.
Wherein, the specific works process of station testing agency is: A cylinder drives A sliding shoe to move downward, A test bar moves downward with A sliding shoe with A photoelectric sensor switch, when A sliding shoe moves to stop bit, the lower end of A test bar is stretched in mould, if foreign in mould, the lower end of A test bar is not in free state (being subject to external force), and A photoelectric sensor switch does not detect extremely; If there is foreign matter in mould, after the lower end of A test bar runs into foreign matter, relative A sliding shoe moves up, and the upper end of A test bar is stretched in the induction zone of A photoelectric sensor switch, and A photoelectric sensor switch detects extremely, to system, send alarm signal, system quits work.
The specific works process that the first oiliness bearing is put into mechanism is: B sliding shoe is under the acting in conjunction of B horizontal sliding table cylinder and the vertical slide unit cylinder of B, drive B test bar, B photoelectric sensor switch, B pneumatic-finger, B machinery captures hand and moves together, until B test bar be positioned at bearing feeding track tail end directly over, bearing in bear vibration feed table is sent into bearing feeding track by vibration, bearing ejecting mechanism ejects the bearing of bearing feeding track tail end, bearing promotes B test bar and moves upward, thereby the upper end that makes B test bar is just stretched in the induction zone of B photoelectric sensor switch, B photoelectric sensor switch detects normal signal, by B pneumatic-finger, driving B machinery to capture hand again captures the bearing ejecting to put into mould.It is consistent that the second oiliness bearing is put into the course of work that mechanism puts into mechanism with the first oiliness bearing.
The specific works process that magnet steel is put into mechanism is: C pneumatic-finger is under the acting in conjunction of C horizontal sliding table cylinder and the vertical slide unit cylinder of C, driving C machinery to capture hand moves together, until C machinery capture hand be positioned at magnet steel positioning track tail end directly over, the magnet steel that magnet steel transmits in box moves in magnet steel transmission track by the drive of rotating shaft, because magnet steel itself has magnetic, between magnet steel, utilize magnetic bunchiness to occur, only need to before system starts, the magnet steel of the initial segment be sent into magnet steel transmission track, remaining magnet steel can enter magnet steel transmission track successively.The magnet steel of bunchiness enters magnet steel positioning track through magnet steel transmission track, and magnet steel ejecting mechanism ejects the magnet steel of magnet steel positioning track tail end, then drives C machinery crawl hand that the magnet steel ejecting is captured and puts into mould by C pneumatic-finger.
It is identical that casing is put into the course of work that the course of work of mechanism puts into mechanism with oiliness bearing.
The first pressure riveting mechanism, the second pressure riveting mechanism, finished product unloading device are mechanism conventional in automated machine, do not repeat them here.
Beneficial effect is: can realize the full-automation of micromotor stator press mounting system, design ingeniously, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is vertical view of the present utility model.
The stereogram of Tu2Shi station testing agency.
Fig. 3 is the first oiliness bearing stereogram of putting into mechanism (B test bar move to bearing feeding track tail end directly over).
Fig. 4 is that the L of Fig. 3 is to view.
Fig. 5 is the right view (B test bar not yet move to bearing feeding track tail end directly over) of Fig. 4.
Fig. 6 is the M-M cutaway view of Fig. 5.
Fig. 7 be the magnet steel stereogram of putting into mechanism (C machinery capture hand not yet move to magnet steel positioning track tail end directly over).
Fig. 8 is that the P of Fig. 7 is to view.
Fig. 9 is the right view (C machinery captures hands movement directly over magnet steel positioning track tail end) of Fig. 8.
Figure 10 is the N-N cutaway view of Fig. 8.
Embodiment
Below by embodiment also by reference to the accompanying drawings, the utility model is described in further detail:
Micromotor stator automatic press mounting system as shown in Figure 1, by frame J, and be arranged on the upper eight station index plate K of frame J, the A of station testing agency, the first oiliness bearing and put into the B of mechanism, magnet steel and put into that the C of mechanism, the second oiliness bearing put into the D of mechanism, the first pressure riveting mechanism E, casing is put into the compositions such as the F of mechanism, the second pressure riveting mechanism G, finished product unloading device H.Wherein, eight station index plate K are arranged on the upper center of frame J, and frame J does 360 degree revolutions relatively.The A of station testing agency, the first oiliness bearing is put into the B of mechanism, magnet steel is put into the C of mechanism, the second oiliness bearing is put into the D of mechanism, the first pressure riveting mechanism E, casing is put into the F of mechanism, the second pressure riveting mechanism G, finished product unloading device H is totally eight stations, around eight station index plate K, set gradually, these eight stations respectively mounting bracket by are separately fixed on frame J, and on each station, be provided with an approach switch (not shown), for detection of eight station index plate K, whether rotate in place, on eight station index plate K, be provided with eight secondary moulds, respectively corresponding eight stations.
The A of station testing agency as shown in Figure 2, by mounting bracket, and is arranged on the compositions such as A cylinder 11, A photoelectric sensor switch 12, A test bar 13 and A sliding shoe 14 on mounting bracket.The top of mounting bracket is provided with the line slideway of downward-extension, and A sliding shoe 14 line slideway along mounting bracket under the drive of A cylinder 11 moves up and down.A test bar 13 is arranged on the level board of A sliding shoe 14, the ring-shaped step that A test bar 13 arranges by middle part is shelved on the level board of A sliding shoe 14, and the lower end of A test bar 13 is through the level board below of A sliding shoe 14, A photoelectric sensor switch 12 is fixedly mounted on A sliding shoe 14, and is positioned at the level board top of A sliding shoe 14; When A test bar 13 moves downward with A sliding shoe 14, detect while having foreign matter in the mould corresponding with the A of station testing agency, the relative A sliding shoe 14 of A test bar 13 moves up, the upper end of A test bar 13 is stretched in the induction zone of A photoelectric sensor switch 12, system is out of service, enters next station after foreign bodies removal.
Preferably, the bottom of A test bar 13 is also provided with a ring-shaped step, on A test bar 13, is arranged at intervals with altogether two ring-shaped steps, and two ring-shaped steps lay respectively at the both sides up and down of A sliding shoe 14 level boards.On A test bar 13, be set with return spring 10, return spring 10 is between the level board of A sliding shoe 14 and the ring-shaped step of A test bar 13 bottoms.When foreign matter is met in the lower end of A test bar 13, the relative A sliding shoe 14 of A test bar 13 moves up and compression retracteding position spring 10, and the upper end of A test bar 13 is stretched in the induction zone of A photoelectric sensor switch 12.
During work, A cylinder 11 drives A sliding shoe 14 to move downward, A test bar 13 moves downward with A sliding shoe 14 with A photoelectric sensor switch 12, when A sliding shoe 14 moves to stop bit, the lower end of A test bar 13 is stretched in mould, if foreign in mould, the lower end of A test bar 13 is not in free state (being subject to external force), A photoelectric sensor switch 12 does not detect extremely, enters next assembly process; If there is foreign matter in mould, after the lower end of A test bar 13 runs into foreign matter, relative A sliding shoe 14 moves up, and compression retracteding position spring 10, the upper end of A test bar 13 is stretched in the induction zone of A photoelectric sensor switch 12, A photoelectric sensor switch 12 detects extremely, to system, send alarm signal, system quits work, and after manually removing foreign matter, works on.
As Fig. 3---the first oiliness bearing of Fig. 6 is put into the B of mechanism, by mounting bracket, be arranged on bearing ejecting mechanism 20 on mounting bracket, B sliding shoe 21, B horizontal sliding table cylinder 22, the vertical slide unit cylinder 23 of B, B photoelectric sensor switch 24, B test bar 25, B pneumatic-finger 26, B machinery and capture hand 27, bear vibration feed table 28, bearing feeding track 29 etc. and form.
B sliding shoe 21 is put into the B of mechanism mounting bracket by B horizontal sliding table cylinder 22 and relative the first oiliness bearing of vertical slide unit cylinder 23 actings in conjunction of B moves on level and vertical both direction.B horizontal sliding table cylinder 22, the vertical slide unit cylinder 23 of B are all with cylinder body and slide rail, in addition, also with piston, piston rod, slide rail is cylinder body motion relatively under the drive of piston rod, driver part conventional in mechanical movement, the relative cylinder body horizontal movement of slide rail, horizontal sliding table cylinder be called, the relative cylinder body vertical motion of slide rail, be called vertical slide unit cylinder.Horizontal sliding table cylinder is combined with vertical slide unit air cylinder group, just can realize level and the vertically motion of both direction.
Preferably, the cylinder body of B horizontal sliding table cylinder 22 is fixed on the first oiliness bearing and puts on the mounting bracket of the B of mechanism, the slide rail of the cylinder body of the vertical slide unit cylinder 23 of B and B horizontal sliding table cylinder 22 is fixed together, and is driven the vertical slide unit cylinder 23 of B, B sliding shoe 21 and be arranged on all parts on B sliding shoe 21 that (B photoelectric sensor switch 24, B test bar 25, B pneumatic-finger 26, B machinery capture hand 27 horizontal movement together by the slide rail of B horizontal sliding table cylinder 22.B sliding shoe 21 is fixed together with the slide rail of the vertical slide unit cylinder 23 of B, by the slide rail drive B sliding shoe 21 of the vertical slide unit cylinder 23 of B and all parts that are arranged on B sliding shoe 21, is moved up and down together.
Certainly, also the cylinder body of the vertical slide unit cylinder 23 of B can be fixed on to the first oiliness bearing puts on the mounting bracket of the B of mechanism, the slide rail of the cylinder body of B horizontal sliding table cylinder 22 and the vertical slide unit cylinder 23 of B is fixed together, and B sliding shoe 21 is fixed together with the slide rail of B horizontal sliding table cylinder 22.Like this, B sliding shoe 21 can be realized level and the vertically motion of both direction equally by B horizontal sliding table cylinder 22 and vertical slide unit cylinder 23 actings in conjunction of B.
The middle part of B test bar 25 is provided with ring-shaped step, B test bar 25 is shelved on the level board of B sliding shoe 21 by this ring-shaped step, and the lower end of B test bar 25 reaches the level board below of B sliding shoe 21, and when the lower end of B test bar 25 is subject to thrust upwards, B sliding shoe 21 moves up relatively.B photoelectric sensor switch 24 is fixedly mounted on B sliding shoe 21, and is positioned at the level board top of B sliding shoe 21, and when the lower end of B test bar 25 is subject to thrust upwards, the upper end of B test bar 25 is just stretched in the induction zone of B photoelectric sensor switch 24.
Bear vibration feed table 28, bearing feeding track 29, bearing ejecting mechanism 20 are arranged on the first oiliness bearing and put on the mounting bracket of the B of mechanism.Bearing ejecting mechanism 20 comprises that bearing ejects cylinder 20a and bearing knock-pin 20b, the head end of bearing feeding track 29 is connected with the inner chamber of bear vibration feed table 28, the tail end of bearing feeding track 29 be positioned at bearing knock-pin 20b directly over, B pneumatic-finger 26 and B machinery capture the level board below that hand 27 is arranged on B sliding shoe 21, when B test bar 25 with B sliding shoe 21, move to bearing feeding track 29 tail ends directly over time, the lower end of B test bar 25 is subject to thrust upwards, the upper end of B test bar 25 is just stretched in the induction zone of B photoelectric sensor switch 24, by B machinery, capturing hand 27 again drives B pneumatic-finger 26 to capture the bearing that bearing feeding track 29 tail ends are ejected by bearing knock-pin 20b.
During work, B sliding shoe 21 is under the acting in conjunction of B horizontal sliding table cylinder 22 and the vertical slide unit cylinder 23 of B, drive B photoelectric sensor switch 24, B test bar 25, B pneumatic-finger 26, B machinery captures hand 27 and moves together, until B test bar 25 be positioned at bearing feeding track 29 tail ends directly over, bearing in bear vibration feed table 28 is sent into bearing feeding track 29 by vibration, bearing ejecting mechanism 20 ejects the bearing of bearing feeding track 29 tail ends, bearing promotes B test bar 25 and moves upward, thereby the upper end that makes B test bar 25 is just stretched in the induction zone of B photoelectric sensor switch 24, B photoelectric sensor switch 24 detects normal signal, by B pneumatic-finger 26, driving B machinery to capture hand 27 again captures the bearing ejecting to put into mould.If the bearing of bearing feeding track 29 tail ends is not ejected, the upper end of B test bar 25 can not reach in the detection zone of B photoelectric sensor switch 24, and system stops sending instruction to B pneumatic-finger 26.Pneumatic-finger has another name called Pneumatic clamping jaw or pneumatic clamps refers to, is to utilize compressed air as power, is used for the final controlling element of gripping or grabbing workpiece.
As Fig. 7---the magnet steel as shown in Figure 10 is put into the C of mechanism, by mounting bracket, and the magnet steel being arranged on this mounting bracket transmits the compositions such as motor 30, induction optical fiber 31, C horizontal sliding table cylinder 32, the vertical slide unit cylinder 33 of C, Magnetic Induction switch 34, magnet steel transmission box 35, C pneumatic-finger 36, C machinery crawl hand 37, magnet steel positioning track 38, magnet steel ejecting mechanism 39.
C pneumatic-finger 36 is put into the C of mechanism mounting bracket by C horizontal sliding table cylinder 32 and the relative magnet steel of vertical slide unit cylinder 33 acting in conjunction of C moves on level and vertical both direction.C horizontal sliding table cylinder 32, the vertical slide unit cylinder 33 of C are all with cylinder body and slide rail, in addition, also with piston, piston rod, slide rail is cylinder body motion relatively under the drive of piston rod, driver part conventional in mechanical movement, the relative cylinder body horizontal movement of slide rail, horizontal sliding table cylinder be called, the relative cylinder body vertical motion of slide rail, be called vertical slide unit cylinder.Horizontal sliding table cylinder is combined with vertical slide unit air cylinder group, just can realize level and the vertically motion of both direction.
Preferably, the cylinder body of C horizontal sliding table cylinder 32 is fixed on magnet steel and puts on the mounting bracket of the C of mechanism, the slide rail of the cylinder body of the vertical slide unit cylinder 33 of C and C horizontal sliding table cylinder 32 is fixed together, by the vertical slide unit cylinder 33 of slide rail drive C, C pneumatic-finger 36, the horizontal movement together of C machinery crawl hand 37 of C horizontal sliding table cylinder 32.C pneumatic-finger 36 is fixed together with the slide rail of the vertical slide unit cylinder 33 of C, by the slide rail of the vertical slide unit cylinder 33 of C, drives C pneumatic-finger 36, C machinery to capture hand 37 and move up and down together.
Certainly, also the cylinder body of the vertical slide unit cylinder 33 of C can be fixed on mounting bracket, the slide rail of the cylinder body of C horizontal sliding table cylinder 32 and the vertical slide unit cylinder 33 of C is fixed together, and pneumatic-finger 36 is fixed together with the slide rail of C horizontal sliding table cylinder 32.Like this, C pneumatic-finger 36 can be realized level and the vertically motion of both direction equally by C horizontal sliding table cylinder 32 and vertical slide unit cylinder 33 actings in conjunction of C.
Magnet steel transmits the magnet steel transmission track 35a that is provided with serpentine in box 35, and be provided with a rotating shaft 35b in each corner of magnet steel transmission track 35a, in all rotating shaft 35b, have at least one by magnet steel, transmit motor 30 drivings and rotate, the rotating shaft 35b that is transmitted motor 30 drivings by magnet steel plays main impetus to the magnet steel in magnet steel transmission track 35a, and all the other rotating shaft 35b play auxiliary pushing effect to the magnet steel in magnet steel transmission track 35a.Be preferably, magnet steel transmission track 35a consists of five rail grooves that are parallel to each other and join successively, the connected position of adjacent orbit groove forms arc corner, totally four arc corners, correspondingly, totally four of rotating shaft 35b, wherein the rotating shaft 35b away from magnet steel positioning track 38 1 sides is connected with magnet steel transmission motor 30 by belt wheel 30a, the rotating shaft 35b of close magnet steel positioning track 38 1 sides is in free state, when magnet steel passes through two rotating shaft 35b of close magnet steel positioning track 38 1 sides, magnet steel can drive these two rotating shaft 35b to rotate, there is no magnet steel through out-of-date, these two rotating shaft 35b do not rotate.It is planetary reducing motor that magnet steel transmits motor 30.
Magnet steel transmission box 35, magnet steel positioning track 38, magnet steel ejecting mechanism 39 are arranged on magnet steel and put on the mounting bracket of the C of mechanism.The tail end of magnet steel transmission track 35a is connected with the head end of magnet steel positioning track 38, magnet steel ejecting mechanism 39 comprises that magnet steel ejects cylinder 39a and magnet steel knock-pin 39b, magnet steel knock-pin 39b be positioned at magnet steel positioning track 38 tail ends under, for the magnet steel of magnet steel positioning track 38 tail ends is ejected, C pneumatic-finger 36 drives C machinery to capture hand 37 and captures the magnet steel being ejected by magnet steel knock-pin 39b.
On magnet steel positioning track 38, be also provided with fiber bench 31a, on fiber bench 31a, be provided with induction optical fiber 31, for detection of C machinery, capture hand 37 and whether grab magnet steel; Magnet steel transmits on box 35 Magnetic Induction switch 34 is installed, and lacks material report to the police for the magnet steel in magnet steel transmission track 35a.
During work, C pneumatic-finger 36 is under the acting in conjunction of C horizontal sliding table cylinder 32 and the vertical slide unit cylinder 33 of C, driving C machinery to capture hand 37 moves together, until C machinery capture hand 37 be positioned at magnet steel positioning track 38 tail ends directly over, the magnet steel that magnet steel transmits in box 35 moves in magnet steel transmission track 35a by the drive of rotating shaft 35b, because magnet steel itself has magnetic, between magnet steel, utilize magnetic bunchiness to occur, only need to before system starts, the magnet steel of the initial segment be sent into magnet steel transmission track 35a, remaining magnet steel can enter magnet steel transmission track 35a successively.The magnet steel of bunchiness enters magnet steel positioning track 38 through magnet steel transmission track 35a, and magnet steel ejecting mechanism 39 ejects the magnet steel of magnet steel positioning track 38 tail ends, then drives C machinery crawl hand 37 that the magnet steel ejecting is captured and puts into mould by C pneumatic-finger 36.If C machinery captures hand 37 and do not grab magnet steel, induction optical fiber 31 sends signal to system, prevents from not putting into magnet steel in mould and enters subsequent processing; If detecting in magnet steel transmission track 35a, Magnetic Induction switch 34 there is no magnet steel, can alert notice filling.
Together with the first pressure riveting mechanism E is used for the first oiliness bearing, the magnet steel of putting into mould to be fitted in the second oiliness bearing.
Casing is put into the F of mechanism for casing is put into mould, puts into the B of mechanism compare with the first oiliness bearing, and except bear vibration feed table 28 is replaced with casing vibration feeding disc, remainder is identical.No matter be bear vibration feed table or casing vibration feeding disc, what apply is all existing vibration feeding disc, only because the medium of vibration feeding is different, be named difference, therefore, it is also identical that casing is put into the instrument process that the F of mechanism puts into the B of mechanism with the first oiliness bearing.
The second pressure riveting mechanism G is for together with by casing, the first oiliness bearing together with being fitted in, magnet steel are fitted in the second oiliness bearing.Finished product unloading device H is for taking out finished product from mould.Need to be applied to machinery and capture hand, cylinder and press-loading device, belong to structure conventional in existing machinery, not repeat them here.
Claims (6)
1. a micromotor stator automatic press mounting system, comprise frame (J), it is characterized in that: the upper center in described frame (J) is provided with eight station index plates (K), around eight station index plates (K), be disposed with station testing agency (A), the first oiliness bearing is put into mechanism (B), magnet steel is put into mechanism (C), the second oiliness bearing is put into mechanism (D), the first pressure riveting mechanism (E), casing is put into mechanism (F), the second pressure riveting mechanism (G), finished product unloading device (H) is totally eight stations, these eight stations respectively mounting bracket by are separately fixed in frame (J), and on each station, be provided with an approach switch, for detection of eight station index plates (K), whether rotate in place, on described eight station index plates (K), be provided with eight secondary moulds, respectively corresponding eight stations,
On the mounting bracket of described station testing agency (A), be provided with A cylinder (11), A photoelectric sensor switch (12), A test bar (13) and A sliding shoe (14), described A sliding shoe (14) moves up and down at the mounting bracket of the drive Xia Yan of A cylinder (11) station testing agency (A), described A test bar (13) is arranged on the level board of A sliding shoe (14), the ring-shaped step that A test bar (13) arranges by middle part is shelved on the level board of A sliding shoe (14), and the lower end of A test bar (13) is through the level board below of A sliding shoe (14), described A photoelectric sensor switch (12) is fixedly mounted on A sliding shoe (14), and be positioned at above the level board of A sliding shoe (14), when A test bar (13) moves downward with A sliding shoe (14), detect while having foreign matter in the mould corresponding with station testing agency (A), A test bar (13) relatively A sliding shoe (14) moves up, the upper end of A test bar (13) is stretched in the induction zone of A photoelectric sensor switch (12), system is out of service, enters next station after foreign bodies removal,
Described the first oiliness bearing is put on the mounting bracket of mechanism (B) and is provided with B horizontal sliding table cylinder (22), the vertical slide unit cylinder of B (23), B photoelectric sensor switch (24), B test bar (25), B pneumatic-finger (26), B machinery captures hand (27), bear vibration feed table (28), bearing feeding track (29), bearing ejecting mechanism (20) and B sliding shoe (21), described B sliding shoe (21) is put into mechanism (B) mounting bracket by B horizontal sliding table cylinder (22) and relative the first oiliness bearing of the vertical slide unit cylinder of B (23) acting in conjunction moves on level and vertical both direction, described B test bar (25) is shelved on the level board of B sliding shoe (21) by ring-shaped step, and the lower end of B test bar (25) reaches the level board below of B sliding shoe (21), described B photoelectric sensor switch (24) is fixedly mounted on B sliding shoe (21), and be positioned at above the level board of B sliding shoe (21), described bearing ejecting mechanism (20) comprises that bearing ejects cylinder (20a) and bearing knock-pin (20b), the head end of bearing feeding track (29) is connected with the inner chamber of bear vibration feed table (28), the tail end of bearing feeding track (29) be positioned at bearing knock-pin (20b) directly over, described B pneumatic-finger (26) and B machinery capture the level board below that hand (27) is arranged on B sliding shoe (21), when B test bar (25) with B sliding shoe (21), move to bearing feeding track (29) tail end directly over time, the lower end of B test bar (25) is subject to thrust upwards, the upper end of B test bar (25) is just stretched in the induction zone of B photoelectric sensor switch (24), by B machinery, capturing hand (27) again drives B pneumatic-finger (26) to capture the bearing that bearing feeding track (29) tail end is ejected by bearing knock-pin (20b),
Described magnet steel is put on the mounting bracket of mechanism (C) and is provided with C horizontal sliding table cylinder (32), the vertical slide unit cylinder of C (33), magnet steel transmits box (35), C pneumatic-finger (36), C machinery captures hand (37), magnet steel positioning track (38), magnet steel ejecting mechanism (39) and magnet steel transmit motor (30), described C pneumatic-finger (36) is put into mechanism (C) mounting bracket by C horizontal sliding table cylinder (32) and the relative magnet steel of the vertical slide unit cylinder of C (33) acting in conjunction moves on level and vertical both direction, described magnet steel transmits the magnet steel transmission track (35a) that is provided with serpentine in box (35), and be provided with a rotating shaft (35b) in each corner of magnet steel transmission track (35a), in all rotating shafts (35b), have at least one by magnet steel, transmit motor (30) driving and rotate, the tail end of described magnet steel transmission track (35a) is connected with the head end of magnet steel positioning track (38), described magnet steel ejecting mechanism (39) comprises that magnet steel ejects cylinder (39a) and magnet steel knock-pin (39b), magnet steel knock-pin (39b) be positioned at magnet steel positioning track (38) tail end under, for the magnet steel of magnet steel positioning track (38) tail end is ejected, described C pneumatic-finger (36) drives C machinery to capture hand (37) and captures the magnet steel being ejected by magnet steel knock-pin (39b),
It is identical that described the second oiliness bearing is put into the structure that mechanism (D) puts into mechanism (B) with the first oiliness bearing;
Described the first pressure riveting mechanism (E) is for together with being fitted in the first oiliness bearing, the magnet steel of putting into mould with the second oiliness bearing;
Described casing is put into mechanism (F) for casing is put into mould, puts into mechanism (B) compare with the first oiliness bearing, and except bear vibration feed table (28) is replaced with casing vibration feeding disc, remainder is identical;
Described the second pressure riveting mechanism (G) is for together with by casing, the first oiliness bearing together with being fitted in, magnet steel are fitted in the second oiliness bearing;
Described finished product unloading device (H) is for taking out finished product from mould.
2. according to micromotor stator automatic press mounting system claimed in claim 1, it is characterized in that: in described station testing agency (A), the bottom of A test bar (13) is also provided with a ring-shaped step, and on A test bar (13), being set with return spring (10), described return spring (10) is positioned between the level board of A sliding shoe (14) and the ring-shaped step of A test bar (13) bottom.
3. according to micromotor stator automatic press mounting system claimed in claim 1, it is characterized in that: described magnet steel is put into mechanism (C), on magnet steel positioning track (38), be also provided with fiber bench (31a), in fiber bench (31a), be provided with induction optical fiber (31), for detection of C machinery, capture hand (37) and whether grab magnet steel; Described magnet steel transmits on box (35) Magnetic Induction switch (34) is installed, and lacks material report to the police for the magnet steel in magnet steel transmission track (35a).
4. according to micromotor stator automatic press mounting system claimed in claim 3, it is characterized in that: described magnet steel is put into mechanism (C), magnet steel transmission track (35a) consists of five rail grooves that are parallel to each other and join successively, the connected position of adjacent orbit groove forms arc corner, totally four arc corners, correspondingly, totally four of described rotating shafts (35b), wherein the rotating shaft (35b) away from magnet steel positioning track (38) one sides is connected by belt wheel (30a) and magnet steel transmission motor (30), and it is planetary reducing motor that described magnet steel transmits motor (30).
5. according to micromotor stator automatic press mounting system claimed in claim 4, it is characterized in that: described magnet steel is put into mechanism (C), C horizontal sliding table cylinder (32), the vertical slide unit cylinder of C (33) are all with cylinder body and slide rail, the cylinder body of described C horizontal sliding table cylinder (32) is fixed on magnet steel and puts on the mounting bracket of mechanism (C), the slide rail of the cylinder body of the vertical slide unit cylinder of C (33) and C horizontal sliding table cylinder (32) is fixed together, and described C pneumatic-finger (36) is fixed together with the slide rail of the vertical slide unit cylinder of C (33).
6. according to micromotor stator automatic press mounting system claimed in claim 1, it is characterized in that: described the first oiliness bearing is put into mechanism (B), described B horizontal sliding table cylinder (22), the vertical slide unit cylinder of B (23) are all with cylinder body and slide rail, the cylinder body of described B horizontal sliding table cylinder (22) is fixed on the first oiliness bearing and puts on the mounting bracket of mechanism (B), the slide rail of the cylinder body of the vertical slide unit cylinder of B (23) and B horizontal sliding table cylinder (22) is fixed together, and described B sliding shoe (21) is fixed together with the slide rail of the vertical slide unit cylinder of B (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420293730.0U CN204013113U (en) | 2014-06-04 | 2014-06-04 | A kind of micromotor stator automatic press mounting system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420293730.0U CN204013113U (en) | 2014-06-04 | 2014-06-04 | A kind of micromotor stator automatic press mounting system |
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| CN204013113U true CN204013113U (en) | 2014-12-10 |
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| CN201420293730.0U Expired - Fee Related CN204013113U (en) | 2014-06-04 | 2014-06-04 | A kind of micromotor stator automatic press mounting system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104052206A (en) * | 2014-06-04 | 2014-09-17 | 重庆昆旺电子有限责任公司 | Automatic press-fitting system for micro-motor stators |
| CN105471198A (en) * | 2015-12-22 | 2016-04-06 | 信质电机股份有限公司 | Three-position pressing machine for motor core support of electric vehicle |
| CN106899151A (en) * | 2016-08-04 | 2017-06-27 | 湖南佳林智能装备有限公司 | A kind of motor jump ring magnetic shoe stator case Intelligent assembly equipment |
| CN109514246A (en) * | 2017-09-19 | 2019-03-26 | 湖北汽车工业学院 | A kind of automobile engine water pump automatic assembly production line |
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2014
- 2014-06-04 CN CN201420293730.0U patent/CN204013113U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104052206A (en) * | 2014-06-04 | 2014-09-17 | 重庆昆旺电子有限责任公司 | Automatic press-fitting system for micro-motor stators |
| CN104052206B (en) * | 2014-06-04 | 2016-04-13 | 重庆昆旺电子有限责任公司 | Micromotor stator automatic press mounting system |
| CN105471198A (en) * | 2015-12-22 | 2016-04-06 | 信质电机股份有限公司 | Three-position pressing machine for motor core support of electric vehicle |
| CN105471198B (en) * | 2015-12-22 | 2018-05-15 | 长鹰信质科技股份有限公司 | Three station pressing machine of iron core of motor of motor vehicle stent |
| CN106899151A (en) * | 2016-08-04 | 2017-06-27 | 湖南佳林智能装备有限公司 | A kind of motor jump ring magnetic shoe stator case Intelligent assembly equipment |
| CN106899151B (en) * | 2016-08-04 | 2023-08-29 | 湖南佳林智能装备有限公司 | Intelligent assembly equipment for motor clamp spring magnetic shoe stator shell |
| CN109514246A (en) * | 2017-09-19 | 2019-03-26 | 湖北汽车工业学院 | A kind of automobile engine water pump automatic assembly production line |
| CN109514246B (en) * | 2017-09-19 | 2023-11-10 | 湖北汽车工业学院 | Automatic assembly production line for automobile engine water pump |
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