CN203922142U - The flat material machine of side board walking bulk goods - Google Patents
The flat material machine of side board walking bulk goods Download PDFInfo
- Publication number
- CN203922142U CN203922142U CN201420048057.4U CN201420048057U CN203922142U CN 203922142 U CN203922142 U CN 203922142U CN 201420048057 U CN201420048057 U CN 201420048057U CN 203922142 U CN203922142 U CN 203922142U
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- Prior art keywords
- rocking arm
- lift system
- electric pushrod
- side board
- traveling gear
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- 239000000463 material Substances 0.000 title claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 239000013590 bulk material Substances 0.000 claims abstract description 15
- 238000009434 installation Methods 0.000 claims abstract description 8
- 238000003466 welding Methods 0.000 claims abstract description 6
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000007598 dipping method Methods 0.000 abstract description 2
- 239000012530 fluid Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
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Abstract
The flat material machine of side board walking bulk goods comprises helical material mechanism, rocking arm lift system, traveling gear, anti-deflection device, engine installation and electrical control gear.Helical material mechanism is groundwork of the present utility model mechanism, one section of left-handed helicallobe of the left-half of screw shaft welding wherein, one section of right hand helix blade of right half part welding.When screw shaft rotates, two sections of different helicallobes of rotation direction are pushed material to both sides along box width direction, to reach the object of bulk material in smooth compartment.One end of rocking arm lift system and rocking arm hinged-support are hinged, and rocking arm hinged-support is welded on the crossbeam of traveling gear.The integral installation of helical material mechanism is on rocking arm.Rocking arm lift system be take electric pushrod as driving, and electric pushrod is connected with crossbeam by electric pushrod bearing.Owing to adopting rocking arm lift system, by the rotation of rocking arm, replace the dipping and heaving of straight line, without extra fluid power system.Adopt not segmental structure of screw shaft, have that mechanism is simple, high from heavy and light, efficiency, a strong adaptability, low, the safe feature of cost.
Description
Technical field
The utility model relates to a kind of construction machinery and equipment, particularly relates to the smooth machinery of a kind of bulk material of walking on train side board.
Background technology
According to the provisions of the relevant regulations issued by the State, while using train transportation bulk material, must carry out the surface of transported bulk material smoothly, make its maintenance level substantially.Under existing bulk handling technique, no matter be to adopt entrucking building, loader or tip lorry carries out bulk goods car loading operation, all at interior, form the pointed shape stockpile with certain altitude unavoidably.At present, the many employings in harbour are manually smooth, or adopt excavating machine to carry out smooth operation to bulk material.These two kinds flat material modes, all exist the shortcoming that efficiency is low, cost is high, and wherein manually flat material also has certain potential safety hazard.
The flat material of existing train bulk goods mechanical type is few, and all comes with some shortcomings.For example, as the patent of invention elevated rail line high-efficiency spiral of the Yang Zhong system (patent No.: 2012105342256) of closing a position, using the support as Ping Liao mechanism of the door frame fixed, flat material machine complete machine is fixed, flat material scope of work is limited, need to utilize the equipment such as trailer car pusher by the extremely flat material machine of train traction below, can carry out operation; Simultaneously, spiral pusher mechanism adopts two sections of reverse screw axles to become " one " to arrange, can utilize the rotating of screw shaft to realize the two-way passing of material, but, consider the accumulation of bulk material in railway carriage mainly present in the middle of low symmetrical in high both sides, screw shaft segmentation is not very necessary.In existing flat material machinery, also have and adopt rack-and-gear lifting mechanism and multi-section sleeve lifting mechanism, these two kinds of lifting mechanisms all exist the problem that deadweight is larger.Meanwhile, multi-section sleeve manufacture in multi-section sleeve lifting mechanism, installation more complicated, sleeve junction stressing conditions is poor, and needs extra hydraulic drive system drives.
Summary of the invention
The purpose of this utility model is to provide the flat material machinery of a kind of bulk goods that can walk on train side board, has that mechanism is succinct, efficiency is high, cost is low, adaptable feature.
The utility model adopts following technical scheme for achieving the above object:
Comprise helical material mechanism, rocking arm lift system, traveling gear, anti-deflection device, diesel powerplant and electrical control gear.Helical material mechanism is groundwork of the present utility model mechanism, one section of left-handed helicallobe of the left-half of screw shaft welding wherein, one section of right hand helix blade of right half part welding.When screw shaft rotates, two sections of different helicallobes of rotation direction are pushed material to both sides along box width direction, to reach the object of bulk material in smooth compartment.Rocking arm lift system comprises rocking arm, electric pushrod, rocking arm hinged-support, electric pushrod bearing.One end of rocking arm lift system and rocking arm hinged-support are hinged, and rocking arm hinged-support is welded on the crossbeam of traveling gear.The integral installation of helical material mechanism is on rocking arm.Rocking arm lift system be take electric pushrod as driving, and electric pushrod is connected with crossbeam by electric pushrod bearing.
Press such scheme, described traveling gear comprises running wheel, across case auxiliary wheel, vehicle frame, crossbeam, platform, walking reducing motor, sprocket wheel chain gearing.Four pairs of groundwork mechanisms that running wheel is traveling gear, reducing motor drives whole running wheels by sprocket wheel chain gearing simultaneously, and traveling gear is realized the movement of complete machine on train side board, is crossed over the actions such as compartment.
Press such scheme, described anti-deflection device comprises that level is anti-biasly taken turns, anti-bias spring, support.The level of rubber system is anti-bias take turns and train side board between be reserved with certain gap, flat material machine still can pass through smoothly when guaranteeing that railway carriage exists certain drum type distortion.Whole anti-deflection device links by support and vehicle frame.
Press such scheme, described diesel generation group machine provides electric energy for flat material machine, and electrical control gear is controlled complete machine, and helical material mechanism, rocking arm lift system, traveling gear all adopt frequency control.
The utility model, owing to adopting rocking arm lift system, replaces the dipping and heaving of straight line, without extra fluid power system by the rotation of rocking arm.Adopt not segmental structure of screw shaft, have that mechanism is simple, high from heavy and light, efficiency, a strong adaptability, low, the safe feature of cost.
Accompanying drawing explanation
Fig. 1 is axonometric drawing of the present utility model.
Fig. 2 is front view of the present utility model.
Fig. 3 is lateral plan of the present utility model.
Fig. 4 is birds-eye view of the present utility model.
Fig. 5 is helical material mechanism front view.
Fig. 6 is helical material mechanism side view.
Fig. 7 is rocking arm lift system front view.
Fig. 8 is traveling gear front view.
Fig. 9 is traveling gear birds-eye view.
Figure 10 is anti-deflection device front view.
In figure: 1. helical material mechanism, 2. rocking arm lift system, 3. traveling gear, 4. anti-deflection device, 5. diesel powerplant, 6. electrical control gear, 7. screw shaft, 8. scraper plate, 9. reducing motor, 10. the first sprocket wheel chain gearing, 11. rocking arms, 12. electric pushrods, 13. rocking arm hinged-supports, 14. electric pushrod bearings, 15 running wheels, 16 across case auxiliary wheel, 17 vehicle frames, 18. crossbeams, 19 platforms, 20 walking reducing motors, 21. second sprocket wheel chain gearings, 22. levels are anti-bias takes turns, 23. anti-bias springs, 24. supports, 25. compartments.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the utility model is described further:
The utility model structure as shown in Figure 1, Figure 2, Figure 3, Figure 4, comprising: helical material mechanism 1, rocking arm lift system 2, traveling gear 3, anti-deflection device 4, diesel powerplant 5, electrical control gear 6.
As shown in Figure 5, Figure 6, helical material mechanism comprises screw shaft 7, scraper plate 8, reducing motor 9, the first sprocket wheel chain gearing 10.On screw shaft 7, be welded with the twin-feed spiral blade of two sections of different rotation directions, during work, screw shaft 7 inserts material, under the combined action of scraper plate 8, forms an enclosure space below screw shaft 7, scraper plate 8 and screw shaft 7 between material.Reducing motor 9 drives screw shaft 7 to rotate along fixed-direction by sprocket wheel chain gearing 10.Now, the material between the helicallobe that two sections of rotation directions are contrary is pushed to both sides, compartment along box width direction in enclosure space.Under the current bulk goods entrucking technique in harbour, the low form in high both sides in the middle of the accumulation of bulk material in compartment mainly presents, therefore, is exactly in fact more material in the middle of compartment to be pushed to the process on both sides, compartment to the flat material process of bulk material in compartment.In the middle of compartment, pile up higher bulk material under the effect of screw shaft 7, constantly be pushed to both sides, compartment, in the middle of making compartment, too high material face reduces, simultaneously, when material movement is during to material face lower, the material between helicallobe falls naturally, makes to raise near the material plane on both sides, compartment, finally realize in compartment bulk material highly equal in box width direction, equate with screw shaft 7 bottom height.
As shown in Figure 7, rocking arm lift system 2 comprises rocking arm 11, electric pushrod 12, rocking arm hinged-support 13, electric pushrod bearing 14.One end of rocking arm lift system 2 and rocking arm hinged-support 13 are hinged, and rocking arm hinged-support 13 is welded on the crossbeam 18 of traveling gear 3.1 integral installation of helical material mechanism is on rocking arm 11.Rocking arm lift system 2 be take electric pushrod 12 as driving, and electric pushrod 12 is connected with crossbeam 18 by electric pushrod bearing 14.During work, by the fore and aft motion of electric pushrod 12, control rocking arm 11 and rotate along cw, conter clockwise both direction, thus the face height of adjustment helical material mechanism 1.Different types of bulk material has different bulk densities, and therefore, equiponderant different bulk materials are after entrucking, and its material face height is different.In order to adapt to the flat material demand of different material face height bulk material, need to utilize the working face of 2 pairs of helical material mechanisms 1 of rocking arm lift system to adjust.Therefore meanwhile, because helical material mechanism 1 need to stretch into interior, put down material operation, when flat material machine is crossed over compartment, also need to use rocking arm lift system 2 that helical material mechanism 1 integral body is mentioned at every turn, to guarantee that flat material machine can cross over compartment smoothly.
As shown in Figure 8, Figure 9, the radical function of traveling gear 3 is to allow flat material machine realize move on train side board, and completes the action of crossing over compartment, to reach the object of the bulk material in permutation railway carriage being put down to material operation.Traveling gear 3 comprises running wheel 15, across case auxiliary wheel 16, vehicle frame 17, crossbeam 18, platform 19, walking reducing motor 20, sprocket wheel chain gearing 21.Four pairs of groundwork mechanisms that running wheel 15 is traveling geaies 3, reducing motor 20 drives whole running wheels 15 by sprocket wheel chain gearing 21 simultaneously, make traveling gear 3 all running wheels 15 when work be driving wheel, and there is identical speed.According to actual conditions, traveling gear 3, when crossing over railway carriage, need to be crossed over groove that width is 650mm and the height of wagon of the highest 100mm is poor.Running wheel 15 arrangements as shown in Figure 7, can guarantee when crossing over compartment, to have all the time not unsettled driving wheel, and complete machine there will not be the height change of center of gravity while crossing over compartment.When there is the poor compartment of certain altitude in leap, across case auxiliary wheel 16, can play buffering and reduce the effect across case resistance, guarantee that flat material machine completes smoothly across case.
As shown in figure 10, anti-deflection device 4 comprise that level anti-biasly takes turns 22, anti-bias spring 23, support 24.Traveling gear 3 is in when work, and wandering off may appear in asymmetric due to the effect of external force or self, and the Main Function of anti-deflection device 4 prevents that traveling gear 3 from wandering off exactly.The level of rubber system is anti-bias take turns 22 and train side board between be reserved with certain gap, flat material machine still can pass through smoothly when guaranteeing that railway carriage exists certain drum type distortion.When wandering off appears in traveling gear 3, level is anti-bias takes turns 23 meetings and side board contacts side surfaces, and makes anti-bias spring 23 compressed.Anti-bias spring 23 has certain pre compressed magnitude, further when compressed when it, can produce certain Hui Zhengli, and flat material machine can be advanced along car length direction.Whole anti-deflection device 4 links with vehicle frame 17 by support 24.
Diesel powerplant 5 provides electric energy for complete machine.Because the utility model need to be grown along train the movement of distance, if take harbour distribution network as complete machine power supply, need the cable grown, thus in the utility model, adopt diesel powerplant 5 power supplies, to adapt to the field condition at different harbours.Diesel powerplant can provide the industrial alternating current of 380V, for Ping Liaojige mechanism.Electrical control gear 6 provides electrical control for flat material machine, and in order to improve the comformability of flat material machine, helical material mechanism 1, rocking arm lift system 2, traveling gear 3 all adopt frequency control.
Claims (4)
1. the flat material machine of side board walking bulk goods, is characterized in that: comprise helical material mechanism (1), rocking arm lift system (2), traveling gear (3), anti-deflection device (4), engine installation and electrical control gear (6); Helical material mechanism (1) is groundwork of the present utility model mechanism, one section of left-handed helicallobe of the left-half of screw shaft (7) welding wherein, one section of right hand helix blade of right half part welding; When screw shaft (7) rotates, two sections of different helicallobes of rotation direction are pushed material to both sides along box width direction, to reach the object of bulk material in smooth compartment; Rocking arm lift system (2) comprises rocking arm (11), electric pushrod (12), rocking arm hinged-support (13), electric pushrod bearing (14); One end of rocking arm lift system (2) and rocking arm hinged-support (13) are hinged, and rocking arm hinged-support (13) is welded on the crossbeam (18) of traveling gear (3); Helical material mechanism (1) integral installation is on rocking arm (11); Rocking arm lift system (2) be take electric pushrod (12) as driving, and electric pushrod (12) is connected with crossbeam (18) by electric pushrod bearing (14).
2. the flat material machine of side board walking bulk goods according to claim 1, is characterized in that: described traveling gear (3) comprises running wheel (15), across case auxiliary wheel (16), vehicle frame (17), crossbeam (18), platform (19), walking reducing motor (20), sprocket wheel chain gearing (21); Four pairs of running wheels (15) are the groundwork mechanisms of traveling gear (3), reducing motor (20) drives whole running wheels (15) by sprocket wheel chain gearing (21) simultaneously, and traveling gear is realized the movement of complete machine on train side board, crossed over the actions such as compartment.
3. the flat material machine of side board walking bulk goods according to claim 1 and 2, is characterized in that: described anti-deflection device comprises that level is anti-bias and takes turns (22), anti-bias spring (23), support (24); Between anti-bias wheel of level (22) of rubber system and train side board, be reserved with certain gap, flat material machine still can pass through smoothly when guaranteeing that railway carriage exists the distortion of certain drum type; Whole anti-deflection device (4) links with vehicle frame (17) by support (24).
4. the flat material machine of side board walking bulk goods according to claim 3, is characterized in that: described engine installation is diesel generation group machine (5), and it provides electric energy for flat material machine; Electrical control gear (6) is controlled complete machine, and helical material mechanism (1), rocking arm lift system (2), traveling gear (3) all adopt frequency control.
Priority Applications (1)
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CN201420048057.4U CN203922142U (en) | 2014-01-26 | 2014-01-26 | The flat material machine of side board walking bulk goods |
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CN201420048057.4U CN203922142U (en) | 2014-01-26 | 2014-01-26 | The flat material machine of side board walking bulk goods |
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CN201420048057.4U Expired - Lifetime CN203922142U (en) | 2014-01-26 | 2014-01-26 | The flat material machine of side board walking bulk goods |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110271881A (en) * | 2019-01-14 | 2019-09-24 | 江苏粮友机器人有限公司 | A kind of flat grain equipment for silo |
CN113526170A (en) * | 2021-07-30 | 2021-10-22 | 辽宁工程技术大学 | Quantitative weighing gangue rapid loading device and method |
CN114751219A (en) * | 2022-05-25 | 2022-07-15 | 成工重工(遂宁)机械有限公司 | Vehicle-mounted mining spreading machine |
-
2014
- 2014-01-26 CN CN201420048057.4U patent/CN203922142U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110271881A (en) * | 2019-01-14 | 2019-09-24 | 江苏粮友机器人有限公司 | A kind of flat grain equipment for silo |
CN113526170A (en) * | 2021-07-30 | 2021-10-22 | 辽宁工程技术大学 | Quantitative weighing gangue rapid loading device and method |
CN113526170B (en) * | 2021-07-30 | 2023-04-14 | 辽宁工程技术大学 | Quantitative weighing gangue rapid loading device and method |
CN114751219A (en) * | 2022-05-25 | 2022-07-15 | 成工重工(遂宁)机械有限公司 | Vehicle-mounted mining spreading machine |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Upper walking bulk leveler Effective date of registration: 20220520 Granted publication date: 20141105 Pledgee: Bank of China Limited Wuhan Qingshan sub branch Pledgor: WUHAN K-CRANE OCEAN LIFTING TECHNOLOGY Co.,Ltd. Registration number: Y2022420000130 |
|
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20141105 |