A kind of triple helical rod-type trusk cleaner for U-shaped mine car
Technical field
The present invention relates to a kind of cleaning apparatus for mine car, be specially a kind of triple helical rod-type trusk cleaner for U-shaped mine car.
Background technology
The advantages such as U-shaped mine car is simple in structure with it, dependable performance, long service life, are widely used in transportation and the lifting of coal.But owing to often there are certain moisture content and plaster etc. in coal, U-shaped mine car in use exists the phenomenon of sticky end, and the transport capacity that is directed at mine car declines gradually, therefore just must carry out at set intervals the clear turner at the end clearly and do.
At present trusk cleaner used has two kinds of overturning oscillatory type and digging types, and overturning oscillatory type easily makes the wagon box distortion of U-shaped mine car, and digging type can only excavate its base section region, center, and clear car is thorough not, and inefficiency.
Therefore, provide a kind of and mine car is not produced and under the prerequisite of any damage, completes turner clearly and do, flexible, efficiency is high, can clear out the trusk cleaner device of the most plasters that adhere in mine car, has been a problem of needing solution badly.
Summary of the invention
In order to overcome above-mentioned deficiency of the prior art, the invention provides and a kind ofly mine car is not produced and under the prerequisite of any damage, completes turner clearly and do, flexibly and easily, efficiency is high, the trusk cleaner device that can clear out the most plasters that adhere in mine car, is specially a kind of triple helical rod-type trusk cleaner for U-shaped mine car.
The object of the present invention is achieved like this:
A kind of triple helical rod-type trusk cleaner for U-shaped mine car, it is characterized in that: comprise integral-rack 5, on integral-rack 5, be provided with guide rail 36, on guide rail, be provided with sport car 13, on sport car 13, by the 4th bearing pin 12, be connected with one end of hoist cylinder 11, the other end of hoist cylinder 11 is inserted in the hole that is arranged on the otic placode 9 on framework 7 and is connected with framework 7 by the 3rd bearing pin 10; Hoist cylinder 11 is provided with two, the top of the framework 7 between two hoist cylinders 11 is provided with the second HM Hydraulic Motor 14, in framework 7, be provided with the lift-bolt 8 being connected with the second HM Hydraulic Motor 14 and framework 7 suspension structures, the outside of lift-bolt 8 is provided with lift-bolt urceolus 25, and the top of lift-bolt urceolus 25 is provided with discharge outlet 29; The bottom of lift-bolt urceolus 25 is connected with the screw rod inner core 24 vertical with lift-bolt urceolus 25, on screw rod inner core 24, be provided with the first HM Hydraulic Motor 6 being fixed by a pin on framework 7, in screw rod inner core 24, be provided with the first screw rod 4, the two ends of the first screw rod 4 are provided with antifriction-bearing box 18 and support, in antifriction-bearing box, be provided with dust ring 19, antifriction-bearing box 18 and dust ring 19 are positioned at bearing seat 20, and bearing seat 20 is welded to connect with framework 7; The first screw rod 4 is connected with the first gear 16 by the first flat key 17, the first gear 16 and the 3rd gear 22 engagements, the 3rd gear 22 is arranged on the main shaft of the first HM Hydraulic Motor 6 by the second flat key 21, and the front and back oilhole of HM Hydraulic Motor 6 is connected with pumping station system with operating valve by high-pressure rubber pipe.
Otic placode 9 is bolted or is directly welded on framework 7, is provided with the button spring 35 after pretension in the hole of otic placode 9.
Between the second described HM Hydraulic Motor 14 and framework 7, in the framework 7 of junction and between lift-bolt 8, be provided with bearing brackett 32, in bearing brackett 32, be provided with two cover radial bearings 30, in the middle of two cover radial bearings 30, by distance, overlapping 31 separates, between the bearing gland 33 of radial bearing 30 tops and radial bearing, be provided with collar 34, in bearing gland 33, be provided with dustproof felt pan 35 simultaneously.
Between the second HM Hydraulic Motor 14 and framework 7, be also provided with reinforced rib 26 and bearing 28, between reinforced rib 26 and bearing 28, be welded to connect;
With the first screw rod 4 to corresponding be also provided with the second screw rod 4 ', the second gear 16 that the second screw rod 4 ' be above provided with is connected with a joggle with the first gear 16 '.
On sport car 13, by the front end of the second bearing pin 3 and back-up ring, spring cotter and control oil cylinder 2, fix, the tail end of controlling oil cylinder 2 is directly fixed in complete machine frame 5 by the first bearing pin 1 and back-up ring, spring cotter, and the hydraulic fluid port of controlling oil cylinder 2 is connected with pumping station system through high-pressure rubber pipe and operating valve equally.
Positive beneficial effect: the 1. principle of the invention is simple, easy to use, and efficiency is high.
2. the present invention adopts three-screw-rod structure (as Fig. 3), bottom two screw rods separates the screw rod that two ends adopt different rotation directions from centre, when screw rod rotates, in the middle of loosening coal ash (or plaster) is pushed at two ends to, for raising the efficiency, and in the middle of as far as possible loosening whole coal ash (or plaster) being pushed to, adopt double-screw structure, turn to as shown in Figure 4, the coal ash (or plaster) in the middle of shifting onto is mentioned and is discharged to outside mine car by lift-bolt 8 again.
3. bottom twin screw drives by the gear being connected with HM Hydraulic Motor, and the benefit of fluid motor-driven is that rotating speed is low, does not need speed reduction gearing, and can realize stepless change, turns round also more steady, without impacting (as shown in Figure 3).
4. lift-bolt 8 adopts the floated structure support in one end, and the driving of lift-bolt 8 adopts HM Hydraulic Motor equally, as shown in Figure 5.
5. HM Hydraulic Motor is all connected by hydralic hose and hydraulic power unit.
6. the supporting of three screw portions by lead frame 7 and fixing, forms an integral body, then is hinged to movably on sport car 13 (as shown in Figure 6) by two lifting hydraulic rams 11, and sport car 13 can sway on guide rail 36; The sway of sport car 13 is controlled oil cylinder 2 by level and is controlled (as shown in Figure 7).
7. during clear car, as shown in Figure 2, mine car 15 moves on fixing guide rail 36, location, front and back can be realized by limiting device or limit switch, thereby guarantees accurate the entering in mine car 15 of three screw portions energy of trusk cleaner, and oscilaltion distance and sway amount can realize by limit switch, therefore, can carry out clear car automated job by the coordinating of hydraulic efficiency pressure system and electric system, operation is very easy.
8. trusk cleaner moves two HM Hydraulic Motor used and hydraulic ram all to adopt hydraulic pressure is power, only needs to be connected with hydraulic power unit, and than adopting respectively, the different motors source that is used as power is simply too much structure, therefore has the feature that structure is simple and direct.
Accompanying drawing explanation
Fig. 1 structural representation one of the present invention;
Fig. 2 is structural representation two of the present invention;
Fig. 3 is structural representation three of the present invention;
Fig. 4 is bottom screw rod drive mechanism schematic diagram;
Fig. 5 is that lift-bolt of the present invention is fixed and drive mechanism figure;
Fig. 6 is the johning knot composition of fixed frame of the present invention and frame;
Fig. 7 is sport car and the johning knot composition of controlling oil cylinder;
In figure, be: the first bearing pin 1, control oil cylinder 2, the second bearing pin 3, the first screw rod 4, second screw rod 4 ' complete machine frame 5, the first HM Hydraulic Motor 6, framework 7, lift-bolt 8, otic placode 9, the 3rd bearing pin 10, hoist cylinder 11, the 4th bearing pin 12, sport car 13, the second HM Hydraulic Motor 14, , U-shaped mine car 15, the first gear 16, the second gear 16 ', the first flat key 17, bearing 18, dust ring 19, bearing seat 20, the second flat key 21, the 3rd gear 22, spiral inner core 24, promote spiral urceolus 25, reinforced rib 26, bearing 28, discharge gate 30, distance cover 31, bearing brackett 32, bearing gland 33, collar 34, button spring 35, guide rail 36.
The specific embodiment
below in conjunction with accompanying drawing, the present invention is further illustrated:
A kind of triple helical rod-type trusk cleaner for U-shaped mine car, it is characterized in that: comprise integral-rack 5, on integral-rack 5, be provided with guide rail 36, on guide rail, be provided with sport car 13, on sport car 13, by the 4th bearing pin 12, be connected with one end of hoist cylinder 11, the other end of hoist cylinder 11 is inserted in the hole that is arranged on the otic placode 9 on framework 7 and is connected with framework 7 by the 3rd bearing pin 10; Hoist cylinder 11 is provided with two, the top of the framework 7 between two hoist cylinders 11 is provided with the second HM Hydraulic Motor 14, in framework 7, be provided with the lift-bolt 8 being connected with the second HM Hydraulic Motor 14 and framework 7 suspension structures, the outside of lift-bolt 8 is provided with lift-bolt urceolus 25, and the top of lift-bolt urceolus 25 is provided with discharge outlet 29; The bottom of lift-bolt urceolus 25 is connected with the screw rod inner core 24 vertical with lift-bolt urceolus 25, on screw rod inner core 24, be provided with the first HM Hydraulic Motor 6 being fixed by a pin on framework 7, in screw rod inner core 24, be provided with the first screw rod 4, the two ends of the first screw rod 4 are provided with antifriction-bearing box 18 and support, in antifriction-bearing box, be provided with dust ring 19, antifriction-bearing box 18 and dust ring 19 are positioned at bearing seat 20, and bearing seat 20 is welded to connect with framework 7; The first screw rod 4 is connected with the first gear 16 by the first flat key 17, the first gear 16 and the 3rd gear 22 engagements, the 3rd gear 22 is arranged on the main shaft of the first HM Hydraulic Motor 6 by the second flat key 21, and the front and back oilhole of HM Hydraulic Motor 6 is connected with pumping station system with operating valve by high-pressure rubber pipe.
Otic placode 9 is bolted or is directly welded on framework 7, is provided with the button spring 35 after pretension in the hole of otic placode 9.
Between the second described HM Hydraulic Motor 14 and framework 7, in the framework 7 of junction and between lift-bolt 8, be provided with bearing brackett 32, in bearing brackett 32, be provided with two cover radial bearings 30, in the middle of two cover radial bearings 30, by distance, overlapping 31 separates, between the bearing gland 33 of radial bearing 30 tops and radial bearing, be provided with collar 34, in bearing gland 33, be provided with dustproof felt pan 35 simultaneously.
Between the second HM Hydraulic Motor 14 and framework 7, be also provided with reinforced rib 26 and bearing 28, between reinforced rib 26 and bearing 28, be welded to connect;
Described and the first screw rod 4 to corresponding be also provided with the second screw rod 4 ', the second gear 16 that the second screw rod 4 ' be above provided with is connected with a joggle with the first gear 16 '.
On sport car 13, by the front end of the second bearing pin 3 and back-up ring, spring cotter and control oil cylinder 2, fix, the tail end of controlling oil cylinder 2 is directly fixed in complete machine frame 5 by the first bearing pin 1 and back-up ring, spring cotter, and the hydraulic fluid port of controlling oil cylinder 2 is connected with pumping station system through high-pressure rubber pipe and operating valve equally.
The present invention adopts three-screw-rod structure, bottom screw rod 4 separates the helicallobe that two ends adopt different rotation directions from centre, when screw rod 4 rotation, the helicallobe welding on screw rod is scraped pine by the coal ash adhering in mine trolley's body (plaster), and in the middle of pushing under the effect of spiral power.For raising the efficiency, and in the middle of as far as possible loosening whole coal ash (or plaster) being pushed to, adopt double-screw structure, turn to as shown in right elevation.Coal ash (or plaster) in the middle of shifting onto is mentioned by lift-bolt 8 and is discharged to outside mine car (Fig. 1).
As shown in Figure 3, wherein screw rod 4 two ends in bottom adopt antifriction-bearing box 18 supportings, for preventing that plaster from entering in antifriction-bearing box 18, are provided with dust ring 19, and antifriction-bearing box 18 and dust ring 19 are all contained in bearing seat 20, and bearing seat 20 is welded into integrative-structure with framework 7; Screw rod 4 is meshed with gear 22 by flat key 17, gear 16, and gear 22 is arranged on the main shaft of HM Hydraulic Motor 6 through flat key 21; HM Hydraulic Motor 6 is bolted on framework 7 at end face, and the front and back oilhole of HM Hydraulic Motor 6 is connected with maneuvering valve and pumping station system by high-pressure rubber pipe.Another screw rod 4 of bottom ' rotation derive from gear pair the first gear 16 and the 2 16 between two screw rods ', as shown in Figure 4.
Bottom two screw rods is pushed into bur the centre of spiral-tube 24 by the helicallobe of the different rotation directions in left and right, and by lift-bolt 8, mention through discharge gate 29 (as shown in Figure 5) and discharge; Lift-bolt 8 adopts suspension structures, only in upper end by two cover radial bearings 30 supportings, in the middle of two cover radial bearings 30, by distance, overlap 31 and separate, with the lift shaft that keeps suspending, there is enough rigidity; Bearing 30 and distance cover 31 are contained in bearing brackett 32, and retainer shaft, to can not play, be provided with dustproof felt pan 35 in bearing gland 33 under the effect of bearing gland 33 and collar 34; Bearing brackett 32 is still integrally welded with framework 7, for improving the rigidity of bearing brackett 32, is welded with multi-disc reinforced rib 26(as shown in Figure 3).The axle of lift-bolt 8 directly connects together with the main shaft of the second HM Hydraulic Motor 14, and HM Hydraulic Motor 14 is fixed on bearing 28, and bearing 28 is fixed together with framework 7, and the hydraulic fluid port of the second HM Hydraulic Motor 14 is still connected on maneuvering valve and pumping station system by high-pressure rubber pipe.
Fixed frame 7 and the complete machine frame 5 of three screw rods and actuating device thereof link together as shown in Fig. 1, Fig. 6 by two hoist cylinders 11,7 of hoist cylinder 11 and frameworks connect into hinge arrangement by otic placode 9 and bearing pin 10 and back-up ring, the advantage of hinge arrangement is while running into the hard things such as stone when the clear car of bottom screw rod, whole lower section frame can be around hinge through, thus the unlikely damage of protection equipment; For preventing that hinge place from having influence on too flexibly turner clearly and doing, at its hinge place, add button spring 35, the effect that adds button spring 35 is also can finely be fitted on mine car wall when screw rod cleaning mine car sidewall, for screw rod and mine car both sides sidewall can finely be fitted, after button spring 35 pretensions, two ends are all inserted in the hole of otic placode 9; Otic placode 9 can adopt Bolt Connection or directly be welded into one with connecting of framework 7; The top of hoist cylinder 11 is also connected on top movable sport car 13 through bearing pin 12 by the cylinder barrel otic placode of oil cylinder, but the direction of its 4th bearing pin 12 (if may to cause bottom spiral framework to swing too flexible to consistent for upper and lower two prescriptions, having influence on screw rod when cleaning mine car sidewall and the laminating of mine car wall) in 90 ° with the direction of bottom hinges; Sport car 13 can move on guide rail 36, and its shift action is controlled (as shown in Figure 7) by controlling oil cylinder 2, and guide rail 36 is fixed on the top of complete machine frame 5, is the level of state; The tail end of controlling oil cylinder 2 is directly fixed in frame 5 by the first bearing pin 1 and back-up ring, spring cotter, and the front end of controlling oil cylinder 2 is fixed on sport car 13 by the second bearing pin 3 and back-up ring, spring cotter; The hydraulic fluid port of controlling oil cylinder 2 is connected to maneuvering valve and pumping station system through high-pressure rubber pipe equally.
Above embodiment is only for illustrating the preferred embodiment of the present invention; but the present invention is not limited to above-mentioned embodiment; in the ken possessing at described field those of ordinary skill; it any modification of doing within the spirit and principles in the present invention, is equal to and substitutes and improvement etc., within all should be encompassed in the technical scheme scope that the present invention asks for protection.