CN203916754U - A kind of novel wire kneading machine that pulverizes - Google Patents

A kind of novel wire kneading machine that pulverizes Download PDF

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Publication number
CN203916754U
CN203916754U CN201420321604.1U CN201420321604U CN203916754U CN 203916754 U CN203916754 U CN 203916754U CN 201420321604 U CN201420321604 U CN 201420321604U CN 203916754 U CN203916754 U CN 203916754U
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CN
China
Prior art keywords
kneading machine
wire kneading
hammer leaf
special
crushing chamber
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Withdrawn - After Issue
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CN201420321604.1U
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Chinese (zh)
Inventor
张维民
郑雅莲
金丽华
张宝洪
刘中志
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Sunshine Spectacular (beijing) Ecological Polytron Technologies Inc
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Sunshine Spectacular (beijing) Ecological Polytron Technologies Inc
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Priority to CN201420321604.1U priority Critical patent/CN203916754U/en
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Publication of CN203916754U publication Critical patent/CN203916754U/en
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Abstract

The utility model provides a kind of novel wire kneading machine that pulverizes, the described wire kneading machine that pulverizes comprises material conveyer, frame, material pressing device, guide plate, rotor, crushing chamber, jet length adjustable plate, anti-blocking self-con-tained unit, wherein going up material conveyer is fixed by bolts in frame, the outlet of upper material conveyer with pulverize wire kneading machine charging aperture place material pressing device be housed, described crushing chamber is installed in frame, and the inwall of described crushing chamber is equipped with guide plate.The beneficial effects of the utility model are that hammer leaf combination can make material reach broken rear length≤5-8mm, are not wound around main shaft, thereby reduce labour intensity, increase treating capacity, improve the effect of fermentation; Guide plate can be for the tubercle that the farmland discarded object before fermentation process is contained, the processing of surperficial wax coat; The wire kneading machine speed of mainshaft recording by Speed sensing instrument also feeds back to control system, can control the rotating speed of motor, thereby can prevent the obstruction of equipment.

Description

A kind of novel wire kneading machine that pulverizes
Technical field
The utility model belongs to the farmland waste recycling field in machine-building, is specifically related to a kind ofly for farmland recycling waste pretreatment of raw material, pulverize, rub an equipment (hereinafter to be referred as pulverizing wire kneading machine).
Background technology
Along with improving constantly of living standards of the people, to the demand of vegetables also in continuous increase, thereupon be the continuous increase of farmland organic solid castoff.Because farmland organic waste water content is higher, perishable, the hydrogen sulfide and the percolate that after rotting, produce cause severe contamination to air and water source, can grow a large amount of mosquitos and flies simultaneously, increase various diseases communication media, and health is formed to indirect hazard.
Now to the processing of farmland organic solid castoff mainly to burn (contaminated air), arbitrarily to stack (contaminated soil and water source).Have is exactly to use common pulverizer to carry out going back field after simple pulverizing again.Due to its high moisture still polluted source of percolate that produces in crushing process;
Because farmland discarded object belongs to monomeric substance, carbon-nitrogen ratio is not suitable for fermentation process.So must carry out the material that pretreatment makes it to form length≤5-8mm to it.How and broken tendril class long fibre material and can be wound around main shaft does not affect the thorny problem that its crushing effect and treating capacity become farmland recycling waste.Current common way is all to adopt pulverizer to pulverize, and after it is wound around main shaft, clears up.So not only affected its crushing effect but also increased labour intensity.
It also has a large amount of tubercles and surperficial wax coat simultaneously, is difficult for fermentation process;
And pulverize that wire kneading machine feeding when processing farmland discarded object too much can cause that equipment stops up, the waste that power consumption crossed that I haven't seen you for ages and cause by feeding.
The utility model proposes for the problems referred to above.
Utility model content
The purpose of this utility model is to provide a kind ofly pulverizes, rubs an equipment for farmland recycling waste pretreatment of raw material, its feature be in shattering process, produce minute quantity percolate, chop long fibre off (making it not be wound around main shaft), do not stop up, not vexed car, be broken into the moisture cotton-shaped material that is easy to fermentation process of length≤5-8mm, and can be used in the tubercle that the farmland discarded object before fermentation process is contained, the processing of surperficial wax coat.
The utility model provides a kind of novel wire kneading machine that pulverizes, the described wire kneading machine that pulverizes comprises material conveyer, frame, material pressing device, guide plate, rotor, crushing chamber, jet length adjustable plate, anti-blocking self-con-tained unit, wherein going up material conveyer is fixed by bolts in frame, the outlet of upper material conveyer with pulverize wire kneading machine charging aperture place material pressing device be housed, described crushing chamber is installed in frame, and the inwall of described crushing chamber is equipped with guide plate;
Further, described rotor comprises special-purpose hammer leaf combination, described special-purpose hammer leaf combination becomes described rotor with spindle combinations, described special-purpose hammer leaf combination comprises the special-purpose hammer leaf of many groups, described special-purpose hammer leaf combination comprises bearing pin, special-purpose hammer leaf, spacer and dividing plate, wherein every group of special-purpose hammer leaf separated and is through on bearing pin by spacer, organizes between special-purpose hammer leaf more and opened by baffle interval;
Further, described special-purpose hammer leaf comprises straight part and sweep, and described sweep has certain angle of bend;
Further, described angle of bend is 39 degree, and the thickness of described special-purpose hammer leaf is 3mm;
Further, the two sides of described special-purpose hammer leaf are made side and are born and toothing;
Further, described guide plate setting is pulverized in the crushing chamber of wire kneading machine, and described guide plate is comprised of stiffener, round steel, set bolt, and wherein said round steel is welded on described stiffener, and is fixed on crushing chamber shell with described set bolt;
Further, described stiffener is and the curved plate of crushing chamber same radius that described stiffener is arranged on crushing chamber inwall;
Further, described anti-blocking self-con-tained unit comprises Speed sensing instrument transmitter, Speed sensing instrument receiver, control system and upper material conveyer motor, after pulverizing the speed of mainshaft of wire kneading machine described in wherein said Speed sensing instrument transmitter detects, be transmitted to described Speed sensing instrument receiver, and arriving control system by cable transmission, described control system is connected to described upper material conveyer motor for controlling the start and stop of upper material conveyer motor;
Further, described in pulverize wire kneading machine and also comprise belt pulley, described Speed sensing instrument transmitter is fixed on described belt pulley;
Further, described Speed sensing instrument receiver is arranged on described crushing chamber shell after fixing with nut by described frame.
In the utility model:
1. the broken special-purpose hammer leaf of tendril class long fibre material is separated by spacer and is through on bearing pin, forms this hammer leaf group of hammer leaf group and is fixed on dividing plate and forms rotor with main shaft with nut;
2. rotor is fixed in frame by bearing;
3. guide plate: round steel is welded on stiffener according to material distribution situation in crushing chamber, is fixed by bolts on crushing chamber shell;
4. pulverize wire kneading machine and do not establish sieve plate, adjust the speed of mainshaft simultaneously, with anti-clogging and vexed car
5. the present invention adds anti-blocking self-con-tained unit.
The beneficial effects of the utility model are:
1) hammer leaf combination of the present utility model can make material reach broken rear length≤5-8mm, is not wound around main shaft, thereby reduces labour intensity, increases treating capacity, improves the effect of fermentation.
2) guide plate of the present utility model, the tubercle containing for the farmland discarded object to before fermentation process, the processing of surperficial wax coat.
3) the wire kneading machine speed of mainshaft recording by Speed sensing instrument also feeds back to control system, can control the rotating speed of motor, thereby can prevent the obstruction of equipment.
Accompanying drawing explanation
Fig. 1 is that the utility model pulverizes wire kneading machine front schematic view;
Fig. 2 is that the utility model pulverizes wire kneading machine side schematic view;
Fig. 3 is the broken special-purpose hammer leaf combination schematic diagram one of material of the present utility model;
Fig. 4 (a) is the broken special-purpose hammer leaf combination schematic diagram two of material of the present utility model; Fig. 4 (b) is rotor structure schematic diagram of the present utility model;
Fig. 5 is the broken special hammer chip architecture of material of the present utility model schematic diagram;
Fig. 6 is the wire kneading machine guide plate installation diagram that pulverizes of the present utility model;
Fig. 7 is the wire kneading machine guide plate side view that pulverizes of the present utility model;
Fig. 8 is round steel of the present utility model and stiffener welding figure;
Fig. 9 is a kind of anti-blocking self-con-tained unit configuration schematic diagram of the present utility model;
Figure 10 is a kind of Speed sensing instrument scheme of installation of the present utility model.
The specific embodiment
First below on the basis of 1-10 by reference to the accompanying drawings, describe embodiment of the present utility model in detail, in more detailed mode, set forth theory and structure of the present invention, but this can not be interpreted as the restriction of pulverizing wire kneading machine for of the present utility model.
Referring to Fig. 1 and Fig. 2, be respectively front and the side schematic view that pulverizes wire kneading machine of the present utility model: wherein go up material conveyer 1 and be fixed by bolts in frame 2,1 outlet of upper material conveyer with pulverize that material pressing device 3 is equipped with at wire kneading machine charging aperture place, material pressing device 3 rotates and upper material conveyer 1 is synchronizeed, crushing chamber 6 is installed in frame 2, the inwall of crushing chamber 6 is equipped with guide plate 4, the broken special-purpose hammer leaf of tendril class long fibre material is separated and is through on bearing pin by spacer, form hammer leaf combination, this hammer leaf group is fixed on dividing plate with nut.Hammer leaf group and main shaft form rotor 5; Rotor 5 is fixed in frame 2 by bearing; Jet length adjustable plate 7 is housed pulverizing wire kneading machine outlet, controls material jet length (maximum jet length is 5 meters), on adjustable plate 7, add shower (play depositing dust and regulate humidity of materials).Anti-blocking self-con-tained unit 8 is housed pulverizing wire kneading machine, its Speed sensing instrument transmitter is fixed in frame 2, detect the speed of mainshaft and be transmitted into the Speed sensing instrument recipient being embedded on belt pulley, by the prior predetermined rotating speed of control system, in control, the startup of material conveyer motor stops.
Referring to Fig. 3, be the broken special-purpose hammer leaf combination schematic diagram one of the material in the utility model, described special-purpose hammer leaf combination comprises bearing pin 51, special-purpose hammer leaf 52, spacer 53 and dividing plate 54.Wherein one group of special-purpose hammer leaf 52 is separated and is through on bearing pin 51 by spacer 53, forms hammer leaf combination, organizes between special-purpose hammer leaf 52 spaced apart by dividing plate 54 more.
Referring to Fig. 4, illustrate special-purpose hammer leaf combination schematic diagram 2 in the utility model, form and pulverize the rotor 5 in wire kneading machine.Special-purpose hammer leaf 52 is separated and is through on bearing pin 51 by spacer 53, forms hammer leaf combination.It is bolted on dividing plate 54 and is combined into rotor 5 with main shaft 56.After being combined into rotor 5, must do static balance.
Referring to Fig. 5, structural representation for special-purpose hammer leaf, the shape of wherein said hammer leaf comprises straight part and sweep, described sweep has certain angle, in specific embodiment, be bent into 39 degree, thickness is 3mm, two sides are made side and are born 57 and toothing, quenching hardness 45-48HRC, 800 ℃ of material 65Mn(hardening heats, 320 ℃ of temperatures).
With setting above, by bearing, be arranged in frame, dynamical system drives main shaft to make rotor.Rotor (optimum speed is 2800r/min) by High Rotation Speed drives the rotation of hammer leaf group.When material enters after crushing chamber, material is born and is contacted with the zigzag side of special-purpose hammer leaf, thereby chops off the vine class long fibre, chops rear long stapled length off and is determined by the special-purpose hammer leaf quantity that forms hammer leaf group, can select four groups of hammer leaf groups, totally 112 broken special-purpose hammer leaves of tendril class long fibre material.
Referring to Fig. 6, Fig. 7 and Fig. 8, the wire kneading machine guide plate 4 that pulverizes of the present utility model is comprised of stiffener 44, round steel 45, set bolt 43, pulverizing wire kneading machine guide plate 4 is that round steel 45 is welded on the stiffener 44 of radius and crushing chamber same radius, is fixed on the shell 61 of crushing chamber 6 with set bolt 43.Described round steel 45 is after treatment, according to material distribution situation in crushing chamber, is welded on stiffener 44.Described stiffener 44 is the curved plates with crushing chamber 6 same radius.
Referring to Fig. 9, anti-blocking self-con-tained unit 8 of the present utility model comprises: Speed sensing instrument transmitter 82, crushing chamber shell 61, Speed sensing instrument receiver 83, control system 84, upper material conveyer motor 85;
Its operation principle: pulverize the wire kneading machine speed of mainshaft by Speed sensing instrument transmitter 82 detections that are fixed on belt pulley 81, be transmitted to by frame 2 and be arranged on the Speed sensing instrument receiver 83 on crushing chamber shell 61, by cable transmission, arrive control system 84, by the relatively more prior predetermined rotating speed of control system 84, the start and stop of material conveyer motor 85 in control.
Secondly the mounting means of Speed sensing instrument is described in conjunction with Fig. 2:
Speed sensing instrument transmitter 82 is fixed on belt pulley 81, Speed sensing instrument receiver 83 is arranged on crushing chamber shell 61 after fixing by frame 2 use nuts, and wherein Speed sensing instrument transmitter 82 is contained in distribution box with must not be greater than ± 3mm of coaxiality error, the control system 84 of Speed sensing instrument receiver 32.
Described Speed sensing instrument transmitter 82 and Speed sensing instrument receiver 83 are by the form sending and receiving of photoelectricity.
The beneficial effects of the utility model are:
1. thereby make material bear and contact the class long fibre that chops off the vine with the side of special-purpose hammer leaf, the length of output object is reached≤5-8mm.Requirement.
2. in crushing chamber, increase guide plate, guide plate plays and extends the time of staying of material in crushing chamber, increases the time of contact of material and special-purpose hammer leaf and the fraction time of prolongation and guide plate, to reach the kneading action repeatedly to material simultaneously.Thereby play the effect that destroys its tubercle and surperficial wax coat.
3. the utility model is not established sieve plate, to reduce the moisture content that material produces in pulverizing, rub a process, is squeezed out formation percolate.The moisture content producing in pulverizing, rub a process due to material is contained in the middle of material, so very the water yield is very high is easy to result in blockage and vexed car when by sieve plate for material now.
4. the reason that the utility model produces a small amount of percolate is also the adjustment of its speed of mainshaft, the results showed, the too fast meeting of rotating speed throws away the moisture in material and forms percolate, and rotating speed is crossed slow moisture content in material and can automatically be flowed out and produce percolate.So the speed of mainshaft of the present utility model is 2800r/min.
5. the utility model adds anti-blocking self-con-tained unit: when material is too much in crushing chamber, motor load is strengthened and cause the speed of mainshaft to reduce, when the speed of mainshaft is when setting rotating speed, upper material conveyer stops operating automatically; Along with the discharge of material, the speed of mainshaft returns to upper material conveyer while setting rotating speed and automatically starts.

Claims (10)

1. the novel wire kneading machine that pulverizes, it is characterized in that, the described wire kneading machine that pulverizes comprises material conveyer (1), frame (2), material pressing device (3), guide plate (4), rotor (5), crushing chamber (6), jet length adjustable plate (7) and anti-blocking self-con-tained unit (8), wherein going up material conveyer (1) is fixed by bolts in frame (2), the outlet of upper material conveyer (1) with pulverize wire kneading machine charging aperture place material pressing device (3) be housed, it is upper that described crushing chamber (6) is installed on frame (2), and the inwall of described crushing chamber (6) is equipped with guide plate (4).
2. the wire kneading machine that pulverizes according to claim 1, it is characterized in that, described rotor (5) comprises special-purpose hammer leaf combination, described special-purpose hammer leaf combination is combined into described rotor (5) with main shaft (56), described special-purpose hammer leaf combination comprises the special-purpose hammer leaf of many groups, described special-purpose hammer leaf combination comprises bearing pin (51), special-purpose hammer leaf (52), spacer (53) and dividing plate (54), wherein every group of special-purpose hammer leaf (52) separated and is through bearing pin (51) above by spacer (53), organizes between special-purpose hammer leaf (52) spaced apart by dividing plate (54) more.
3. the wire kneading machine that pulverizes according to claim 2, is characterized in that, described special-purpose hammer leaf (52) comprises straight part and sweep, and described sweep has certain angle of bend.
4. the wire kneading machine that pulverizes according to claim 3, is characterized in that, described angle of bend is 39 degree, and the thickness of described special-purpose hammer leaf (52) is 3mm.
5. the wire kneading machine that pulverizes according to claim 3, is characterized in that, the two sides of described special-purpose hammer leaf (52) are made side and born (57) toothing.
6. the wire kneading machine that pulverizes according to claim 1, it is characterized in that, described guide plate (4) setting is pulverized in the crushing chamber (6) of wire kneading machine, described guide plate (4) is comprised of stiffener (44), round steel (45), set bolt (43), it is upper that wherein said round steel (45) is welded on described stiffener (44), and be fixed on crushing chamber shell (61) with described set bolt (43).
7. the wire kneading machine that pulverizes according to claim 6, is characterized in that, described stiffener (44) is and the curved plate of crushing chamber (6) same radius that described stiffener (44) is arranged on crushing chamber (6) inwall.
8. the wire kneading machine that pulverizes according to claim 1, it is characterized in that, described anti-blocking self-con-tained unit comprises Speed sensing instrument transmitter (82), Speed sensing instrument receiver (83), control system (84) and upper material conveyer motor (85), after pulverizing the speed of mainshaft of wire kneading machine described in wherein said Speed sensing instrument transmitter (82) detects, be transmitted to described Speed sensing instrument receiver (83), and arriving control system (84) by cable transmission, described control system (84) is connected to described upper material conveyer motor (85) for controlling the start and stop of upper material conveyer motor (85).
9. the wire kneading machine that pulverizes according to claim 8, is characterized in that, described in pulverize wire kneading machine and also comprise belt pulley (81), described Speed sensing instrument transmitter (82) is fixed on described belt pulley (81).
10. the wire kneading machine that pulverizes according to claim 8, is characterized in that, after described Speed sensing instrument receiver (83) is fixing with nut by described frame (2), is arranged on described crushing chamber shell (61).
CN201420321604.1U 2014-06-17 2014-06-17 A kind of novel wire kneading machine that pulverizes Withdrawn - After Issue CN203916754U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420321604.1U CN203916754U (en) 2014-06-17 2014-06-17 A kind of novel wire kneading machine that pulverizes

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Application Number Priority Date Filing Date Title
CN201420321604.1U CN203916754U (en) 2014-06-17 2014-06-17 A kind of novel wire kneading machine that pulverizes

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104028336A (en) * 2014-06-17 2014-09-10 阳光盛景(北京)生态科技股份有限公司 Novel grinding rubbing machine
CN114714420A (en) * 2022-04-18 2022-07-08 遂川天马数控有限公司 Portable compresses tightly positioning mechanism based on PCB digit control machine tool

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104028336A (en) * 2014-06-17 2014-09-10 阳光盛景(北京)生态科技股份有限公司 Novel grinding rubbing machine
CN104028336B (en) * 2014-06-17 2016-08-17 阳光盛景(北京)生态科技股份有限公司 One is novel pulverizes wire kneading machine
CN114714420A (en) * 2022-04-18 2022-07-08 遂川天马数控有限公司 Portable compresses tightly positioning mechanism based on PCB digit control machine tool
CN114714420B (en) * 2022-04-18 2023-12-01 遂川天马数控有限公司 Portable compressing and positioning mechanism based on PCB numerical control machine tool

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20141105

Effective date of abandoning: 20160817

C25 Abandonment of patent right or utility model to avoid double patenting