CN203902502U

CN203902502U - Light type multifunctional automatic car washer capable of air-drying and wipe-drying cars comprehensively

Info

Publication number: CN203902502U
Application number: CN201420204019.3U
Authority: CN
Inventors: 李旭
Original assignee: Individual
Current assignee: Individual
Priority date: 2014-05-06
Filing date: 2014-05-06
Publication date: 2014-10-29
Anticipated expiration: 2024-05-06

Abstract

The utility model discloses a light type multifunctional automatic car washer capable of air-drying and wipe-drying cars comprehensively and being mounted in narrow and small space, and relates to the fields, such as electromechanical automation and plasticity structure substance process. The multifunctional automatic car washer comprises a frame, a closed-loop control system, purpose-made tracks, a moving suspension rack, a dual detecting system, a main driving multifunctional mechanical arm, an auxiliary multifunctional mechanical arm, a correct parking guide system, an air-drying and wipe-drying mechanism capable of lifting and a side wipe-drying mechanism. The multifunctional automatic car washer is characterized in that the multifunctional automatic car washer is driven by safe voltage; the correct parking guide system is provided for guiding the cars to park with voice; the top air-drying and wipe-drying mechanism capable of lifting, the asymmetric main driving multifunctional mechanical arm and the auxiliary multifunctional mechanical arm which are capable of being extensible and swung, can move around the car up and down, front and back, and left and right to automatically complete the processes, such as detecting positioning, water flushing, foaming, omni-directional no-dead angle drying and recyclable wipe-drying. The multifunctional automatic car washer is novel and practical, and solves the problems that the non-contact car washer is not provided with the efficient air-drying device and the practical wipe-drying device, needs to be conducted and assisted by workers, and huge in size.

Description

Can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying

Technical field

Can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, be applicable to being arranged on and in small space, efficiently automatically complete carwash flow process.Relate to the multinomial technical fields such as electromechanical automatic and the processing of plastic construction material, specifically a kind of novel computerized automatic vehicle-washing machine.

Background technology

At present, automobile rapidly enters family, and carwash service market is huge, and with regard to current carwash mode, mainly contain pure manual carwash and two kinds of modes of computer car washer carwash, but have many deficiencies, pure manual carwash waste of manpower, efficiency is low.Computer carwash is divided into full automaticity and no touch two classes, the price high maintenance costs of full-automatic car washer band hairbrush is high and bulky, be not suitable with the actual needs of vast medium and small car carwash, common non-contact vehicle washing machine is generally auto-flushing and sprays foam on the market at present, its function singleness, degree of automation is low, speed is slow, for can be in the small space of common little car carwash the carwash process that completes rapidly and efficiently, I have designed and have manufactured this effective multi-functional automatic car washing machine of the air-dry hand-held design of drying comprehensively, with above two kinds of carwash modes, comparing its benefit is at assurance function more complete, efficiency is dwindled machine volume on higher basis in a large number, save space, save manpower and valuable water resource.

Summary of the invention

Technical problem to be solved in the utility model is that a kind of vehicle detection and location that fast and reliable completes automatically that possess will be provided, three-dimensional high-pressure flush, the foam of getting blisters, comprehensively without dead angle brute force, dry up, effectively dry, real-time voice prompting automatically guiding is stopped and voice are corrected prompting and alarm and the small and exquisite adaptation of volume and are arranged on multiple functions such as can carrying out again between province's aqueous mode and high pressure mode switchings in small space in effective multi-functional automatic car washing machine of the air-dry hand-held design of drying comprehensively of one in correct scope, solve common full-automatic car washer and taken up room large and common non-contact vehicle washing machine without comprehensive air-drying function, more without drying function and work speed, need slowly the problems such as a large amount of human assistances, its maximum feature is mechanical arm, track and the automatic guidance mode that stops, upper and lower at car body, front and back, left and right is comprehensive powerful air-dry and effectively dry aspect etc. and innovate and optimal design without dead angle.Major part comprises: succinct practical framework, closed loop control system, special track, motion suspension, double check system, initiatively multifunctional mechanical arm, auxiliary multifunctional mechanical arm, correct stopping guide system, liftable top are air-dryly dried mechanism, mechanism is dried in side.It is characterized in that in the course of the work, first by correct stopping guide system with voice guiding in real time storing cycle to be cleaned in the suitable scope of safety, as storing cycle has the voice message of correction in hazardous location, not completing movable parts while correcting does not work, again according to the ultrasonic transduter in double check system, the data of photo-sensor feedback are calculated backward each actuating unit issuing command by closed loop control system, so that liftable top of motion suspension guiding of drive installation safe DC powered of 24V on special composite orbit is air-dry, dry mechanism and a pair of scalable and swingable asymmetric active multifunctional mechanical arm and auxiliary multifunctional mechanical arm moving up and down and completing the work of drying that dries up of cleaning around car body all around, all integrated vehicle detection and location on two mechanical arms, three-dimensional bath, the foam of getting blisters, comprehensively without dead angle brute force, dry up, the function of drying capable of circulation is in one, wherein auxiliary multifunctional mechanical arm only has expanding-contracting action by a small margin, initiatively multifunctional mechanical arm has flexible and cycle accumulative total to swing the action at 270 degree angles, getting blisters apart from 25 centimetres of baths of car body in 2 arms whens work, foam and 10 centimetres of brute forces of distance dry up to realize high efficiency cleaning and actv. is air-dry and dry, water supply pipe in the Fan spray head group of two multifunctional mechanical arms.Its beneficial effect is: compare with the most similar in the market non-contact vehicle washing machine, it is than the machine cleaning speed of current single arm type at least fast 2 times, than the running space of at least 2 meters long of symmetrical double-arm savings, the more important thing is many that function will be comprehensive and powerful, lifting telescopic mechanical arm completes real safety and presses close to car body and carry out high pressure washing spraying foam and comprehensively without the powerful air-dry and automated cleaning vehicle scrubbing towel in dead angle, effectively dry function, automatically command parking, mode by highly integrated multiple function on mechanical arm and movable parts makes machine volume smaller and more exquisite, can be arranged in narrow space, degree of automation is higher, without parking, manually command, without manually getting blisters foam and drying, active-passive safety precautions more comprehensively, water-saving more, detection and location and control device are reliable more comprehensively, a large amount of plastic materials that use high-quality high-strength corrosion-resistings make very light in weight and good looking appearance sturdy and durable.

In the embodiment of closed loop control system, according to actual disposition situation, use the control program of the complete independent development that matches to control the closed loop control system forming with PLC, stepping motor and coder etc., its beneficial effect is to control more accurately, has reduced common computer motor washer open loop and has lost the error that step causes because of stepping motor in controlling.

In the embodiment of special track, the outer high abrasion high resiliency withstanding corrosion High molecular material that uses of its middle orbit, interlayer medium-carbon steel, internal layer is made by resin-bonded fiber composite.Its beneficial effect is to have strengthened outside face to driving friction force and the resistance to corrosion of wheel, middle steel can guarantee that track has enough tension anti-deformations, inner fiber and organic polymer composite can strengthen resistance to deformation and resistance to corrosion, alleviate deadweight, realize the lightweight of track itself.

At multi-functional active mechanical arm, in the embodiment of multi-functional auxiliary mechanical arm, the asymmetric active with innovative design adds the unique texture of auxiliary multifunctional mechanical arm work system, the symmetrical double-arm motor washer that is different from the single arm type non-contact vehicle washing machine of existing function singleness on market and only can swings an angle of 90 degrees, compare this two kinds of simple motor washers, the machine is except the difference on outward appearance and structure design, aspect functional type and practical effect and site requirements, all there iing larger improvement, it adopts the lightweight of injection mo(u)lding, intensity is large, withstanding corrosion, the shell of glass steel material production machinery arm aesthetic in appearance, double check system has been installed above, find range and keep away barrier to ensure with disturbance rejection ultrasonic distance measuring module and ambient light electric transducer in range finding location, the forward direction that cleaning car body is used is the Fan spray head group of below inject high pressure water tiltedly, cleaning wheel nest is nozzle specially used, foam nozzle group, scalable crosswind mouth, hermetic high speed winds unit, the traversing motor of sub-arm, the traversing stepping motor of master arm, swash drive, ventilator tube, axial withstand voltage bearing, water pipe, washer solvent pipeline, the major parts such as crashproof soft plastic, its beneficial effect is: the quality and the sight that have improved product appearance, the height of various functions is integrated in one and has greatly reduced the volume of equipment simultaneously, make it can be arranged in narrow space, greatly widened the applicable situation of product, facilitate little car carwash to install and use, and realize precision ranging, effectively clean and air-dry each position, improved degree of automation, prevent the unexpected lacquer painting that scratches, stop the functions such as accidental shock.

In the embodiment of cleaning wheel nest mechanism independently, the nozzle specially used below, glass steel shell right side that is positioned at of cleaning wheel nest wherein, injection direction is for to the left, and spray angle is for 30 spending angles obliquely.Its beneficial effect is to realize first the difficulty cleaning positions such as wheel nest and wheel hub inside effectively to clean, and the spot of going out removes to avoid when wiping car, sweeping along silt scuffing car body lacquer painting in time by the high pressure Fan spray head group in the mechanical arm left side by following closely.

In the embodiment of correct stopping guide system, wherein use 5 pairs of high-quality disturbance rejection PNP correlation type opto-electronic pickups, wherein there are horizontal have 3 pairs, before and after comprising, out-of-bounds monitoring sensor is 2 pairs, 1 pair, stop bit binary pair, longitudinal 2 pairs, for 2 pairs of left and right out-of-bounds monitoring sensors, left and right coordinates voice system to form this designating system, its beneficial effect is: position and the displacement state at above-mentioned 5 pairs of opto-electronic pickups monitoring automobile place for this system, with voice steer motor, be parked in correct position or scope in real time, in the time of in automobile is not in correct scope, to there is voice voice message driver how to revise, if do not revise and put in place, movable parts can not move to avoid dangerous and occur, there is audio warning to sound and warning light prompting simultaneously, until ajusting alarm, vehicle just can stop, save the artificial time and improve safety.

In the embodiment of motor waterproof and used heat recycling, wherein in the processing of high-speed fan waterproof and used heat recycling, the ventilation inlet of the ventilation inlet of blower fan and louvre are all sealed with blower fan sealing shroud, on outer cover, connect small one and large one two pipelines, large pipeline leads to motion suspension top for inspiration anhydrous air, the motor internal that small pipeline one end connection blower leads to high-speed fan is for being blown into anhydrous air to dispel the heat in time to high-speed electric expreess locomotive inside, the hot air shedding from high-speed electric expreess locomotive inside turns back to large pipeline for sucking the hot air of discharging from motor from small pipeline, its beneficial effect is: both reached the object to motor efficiently radiates heat, can prevent that again motor entering water from causing motor short circuit or personnel to get an electric shock a certain amount of hot blast can also be provided.

In drying the embodiment of mechanism, wherein unique mechanism of efficiently drying is included in liftable and dries mechanism in the air-dry side of mechanism and motion suspension both sides installing of drying capable of circulation, mouthful liftable top that install top against the wind.Its beneficial effect is: can be automatically and actv. complete the work of drying car body residual moisture, save in a large number manpower, shorten the carwash time used.

At liftable top, rinse in the air-dry embodiment of drying mechanism, wherein the top mechanism of drying capable of circulation is by from top to bottom by self-cleaning cleaning shower nozzle, water squeezing roller and vehicle scrubbing towel capable of circulation three parts form, self-cleaning cleaning shower nozzle is for removing in time the dirt of vehicle scrubbing towel surface accumulation, the leather hard that vehicle scrubbing towel makes it to reach the most easily water suction by water squeezing roller extruding removal most of moisture is stand-by, and water squeezing roller is also sent to the work area that can contact car body by clean and half-dried vehicle scrubbing towel in water squeezing, so move in circles, side dries that mechanism is responsible for drying car body both sides is that telescopic side is dried mechanism and connected a Bidirectional driving axle by reducing motor, by Bidirectional driving axle, connected again the swing mechanical arm of a pair of extensible contraction, by two swing mechanical arms, respectively connecting 1 special side vehicle scrubbing towel again forms.Its beneficial effect is: can realize recycling of vehicle scrubbing towel, remove the trouble of frequent replacing vehicle scrubbing towel from, simple in structure being not easy goes wrong, and the consumptive material such as vehicle scrubbing towel is changed more convenient.

In the embodiment of vehicle scrubbing towel, wherein top mechanism's vehicle scrubbing towel capable of circulation used high density Flocked fabric strong by hygroscopic character and difficult Tibetan silt of drying capable of circulation is made, play respectively under the strongest leather hard of hygroscopic character and dry car body surface residual moisture, prevent the effect of adhesion, and leave the distinguish of given shape in the vehicle scrubbing towel position that may meet with obstruction, side vehicle scrubbing towel is formed with the blend polyester easily draining by the stronger natural fiber of hygroscopic character, endways every 5 centimetres of openings of doing 6 centimeter length and oblique lower 30 degree, by VELCRO, connect a small amount of magnetic rubber thin slice and special side vehicle scrubbing towel.Its beneficial effect is: make vehicle scrubbing towel be attached to greatest extent car body surface with suitable pressure and suck residual moisture, thereby reach the effect of effectively drying, and with VELCRO connection magnetic rubber thin slice and special side vehicle scrubbing towel, be convenient to dismounting, can dismantle at any time and clean side vehicle scrubbing towel and dry effect and prevent car paint cut with assurance.

Accompanying drawing explanation

Fig. 1 is the integral structure schematic diagram of the utility model embodiment 1;

Fig. 2 is Fig. 1 structure schematic top plan view;

Fig. 3 is Fig. 1 construction profile schematic diagram;

Fig. 4 is initiatively multifunctional mechanical arm 6 structural representations of Fig. 1;

Fig. 5 is framed structure and the correct stopping guide system schematic of Fig. 1;

Fig. 6 is that mechanism's 10 schematic diagrams are dried in the side of Fig. 1.

Fig. 7 is the top of Fig. 1 structural scheme of mechanism of drying capable of circulation.

Fig. 8 left side is auxiliary multifunctional mechanical arm 7 cross sectional representation of Fig. 1, and right side is active multifunctional mechanical arm 6 cross sectional representation.

The toponym that in above accompanying drawing, each number designation refers to is as follows: 1-framework, 2-closed loop control system, the special track of 3-, 4-motion suspension, 5-double check system, 6-is multifunctional mechanical arm initiatively, 7-assists multifunctional mechanical arm, the correct stopping guide system of 8-, the air-dry mechanism of drying in 9-liftable top, 10-dries mechanism in side, the scalable crosswind mouth of 11-, 12-liftable is mouth against the wind, 13-motion suspension transmission device, 14-motion suspension shell, 15-high speed winds unit, 16-Bidirectional driving axle, 17-swing arm stepping motor, 18-active movement dolly, 19-coder, 20-is mouthful fluctuating orbit against the wind, the traversing motor of 21-sub-arm, 23-top ultrasonic probe, 24-side ultrasonic probe, 25-roller set, the traversing stepping motor of 26-master arm, 27-suspension moves forward and backward motor, 28-Fan spray head group, 29-water bar, 30-ambient light electric transducer, 32-surveys high opto-electronic pickup, 33-foam nozzle group, 34-cleaning wheel nest is nozzle specially used, 35-swash drive, 36-framework connecting piece, 37-track fastening, 38-cruciform bracing, 39-upright of frame, 40-fixing feet, 41-swings mechanical arm, 42-side vehicle scrubbing towel, 43-reducing motor, 44-water squeezing roller, 45-vehicle scrubbing towel capable of circulation, 46-multifunctional mechanical arm glass fibre reinforced plastics casing, 47-washer solvent pipeline, 48-breather pipe, 49-blowing mouth, 50-transmission shaft, 51-reinforced rib, 52-water pipe, the crashproof soft plastic of 53-, the axial withstand voltage bearing of 54-, the self-cleaning cleaning shower nozzle of 55-, out-of-bounds monitoring sensor before and after 56-, 57-stop bit binary pair, 58-both sides out-of-bounds monitoring sensor, the 59-top mechanism of drying capable of circulation, 60-tooth bar, 61-voice device, 62-magnetic rubber thin slice, 63-auxiliary motion dolly, 64-auxiliary positioning opto-electronic pickup, 65-stainless steel stent, 66-flange.

The specific embodiment

Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.Embodiment as shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, major part comprises: framework 1, closed loop control system 2, special track 3, motion suspension 4, double check system 5, initiatively multifunctional mechanical arm 6, auxiliary multifunctional mechanical arm 7, correct stopping guide system 8, liftable top are air-dryly dried mechanism 9, mechanism 10 is dried in side.

In the embodiment of framework 1, main body frame be take zinc-plated rectangular steel tube as main material as shown in Figure 5, comprise 4 upright of frame 39 and two cruciform bracings 38, framework connecting piece 36 use bolts by right-angled triangle between column 39 and crossbeam 38 are formed by fixedly connecting, apply leg-of-mutton stability to prevent frame deformation, column is all installed the fixing feet 40 being supported by triangle steel plate bottom, in every fixing feet 40, there are 4 of mounting holes for column is reliably fixed on the ground, use in addition track fastening 37 that framework is connected with special track 3.

In the embodiment of closed loop control system 2, as shown in Figure 1, the Programmable Logic Controller that the machine is used is SIEMENS S 7-200 PLC, add correlation module and supporting complete independent development editor's control program, by controlling this PLC to quantity and frequency control swing arm stepping motor 17 and the traversing stepping motor 26 of master arm of two step actuator transmitted strings, thereby control, initiatively multifunctional mechanical arm 6 can be around the tailstock, car side, headstock is washed by water, spray rinsing agent, powerful air-dry operation, and make it water spray and blowing direction and the car body that is close remains 75 degree angles and totals the tasks of rotation 270 degree for 3 times and control multi-functional active mechanical arm 6 transverse shiftings distances and kinematic velocity carries out effective air-dry operation to complete all the time apart from 10 centimetres of left and right of car body, by with PLC, control life-span long non-contact explosion-proof failure-free solid-state relay open and close controlling motion suspension transmission device 13 drive motor startup and stop, be arranged on photoelectric encoder 19 on the transmission shaft of motion suspension transmission device 13 to the concrete data of PLC feedback motion suspension shell 14 positions, forefront simultaneously, realize closed loop control, ejection and the cut-off of by control the open and close controlling of relevant relay and electromagnetic valve with PLC, rinsing current and spraying foam, by with PLC, control relevant contactless switch 15 blowings of three groups of high speed winds units of open and close controlling startup and stop, by control the switching of relevant relay with PLC, control that liftable top is air-dry dries the startup of the top of installing in mechanism 9 driving motor of drying mechanism 59 capable of circulation and stop controlling the water squeezing action of top vehicle scrubbing towel and the transmission of top vehicle scrubbing towel, by control to control the switching of relevant relay with PLC, control side and dry the startup of mechanism's 10 driving motors and stop controlling swing arm and drive side vehicle scrubbing towel 42 to dry action to inside and outside swing, by being arranged on the air-dry mechanism 9 three pairs of top light electric transducers 32 above of drying in liftable top, top ultrasonic probe 23 is measured vehicle and overall height and headstock tailstock position, by being arranged on initiatively the side ultrasonic probe 24 on multifunctional mechanical arm 6 right sides, measure overall width and two mechanical arm tops and 2 pairs of side opto-electronic pickups, the 30 subsidiary car doors of end and the position of side mirror and the headstock tailstock, by take upper sensor, provide the overall height of relevant position as PLC, overall width, the data of headstock tailstock position, after the calculating of the program having set through PLC inside, again each actuating unit is sent to command adapted thereto, thereby realize automatic car washing and safe carwash.

In the embodiment of special track 3, the mode of track is installed in employing leaves surplus centre in both sides, see Fig. 5, to avoid each parts of motor washer, in when operation and other objects, unnecessary obstruction and collision occur, and can avoid the load-bearing of body of wall to rely on and convenient installation, for ensureing two get on the right track enough intensity and toughness, prevent distortion and corrosion, employing multiple material is combined into, the organic polymer layer of the strong and wear-resisting and waterproof of surface recombination friction force outside, for anticorrosion and increase skin friction force, it is middle for load-bearing steel are to guarantee tensile property, inside is that fiber and resin composite materials are to strengthen resistance to deformation and resistance to corrosion, alleviate deadweight and realize lightweight.

In the embodiment of motion suspension 4, motion suspension 4 comprises the 4 group anti-skidding silent contact roller groups 25 supporting with cross slide way, move forward and backward transmission device 13, can sway the motion suspension shell 14 of trolley 18, swash drive 35 and glass steel material.It is driving wheel that 25, one groups of 4 groups of anti-skidding silent contact roller groups are fixed on motion suspension 4 tops, connection for transmission axle, and another three groups are played respectively load-bearing, anti-torsion effect, and transmission shaft two ends connect suspension and move forward and backward motor 27 and coder 19.Motion suspension 4 bottoms for side-to-side movement mechanism, by the traversing motor 26 of master arm, be arranged on active movement dolly 18, contact and realize transmission with tooth bar 60, active movement dolly 18 connects swinging transmission mechanism 35, and the traversing motor 21 of sub-arm connects auxiliary motion dolly 63 in addition.Initiatively the swash drive 35 of multifunctional mechanical arm is mainly comprised of swing arm stepping motor 17, step actuator and coupler, and trolley 18 is responsible for that the active multifunctional mechanical arm 6 being attached thereto is carried out to all around and is moved location and the control with the certain required angle of rotary oscillation.The suspension that motion suspension 4 adopts 24V safety voltage to drive moves forward and backward motor 27 and connects reducing gearbox transmission, reduce electric shock risk, and position with photoelectric encoder 19, make motor washer operation precise and safety, the swing of each mechanical arm and flexiblely control and can accomplish accurately location and suddenly at any time stop and move by desired trajectory by decelerating step motor.

In the embodiment of double check system 5, see Fig. 1, Fig. 2, Fig. 3, Fig. 4, vehicle detects and location adopts infrared ray and super sonic double check means, double check system 5 is selected high-quality positive-negative-positive correlation infrared optic-electric detects technique, three pairs of top light electric transducers 32 are arranged on air-dry both sides of drying mechanism 9, liftable top, for measuring in real time the height of car body, top ultrasonic probe 23 is arranged on motion suspension 4 tops, rear portion, for measuring in real time the height of car body and having the purposes of measuring headstock tailstock position concurrently, wherein side ultrasonic probe 24 is arranged on initiatively multifunctional mechanical arm 6 lower right side, be used for measuring overall width, separately there are 2 pairs of side opto-electronic pickups 30 to be installed on respectively top and the terminal position of active multifunctional mechanical arm 6 and auxiliary multifunctional mechanical arm 7, the position of subsidiary overall width and car door and side mirror and the headstock tailstock, separately there is a pair of auxiliary positioning opto-electronic pickup 64 to be arranged on water bar 29 middle and lower parts, for auxiliary top ultrasonic probe 23, detect the position of the headstock tailstock, super sonic wherein use ultrasonic transduter to be because can easily penetrate water smoke and carry out reliable and effective measurement, avoid the interference that the water smoke of splash may cause each opto-electronic pickup and cause misoperation, by take upper sensor, provide the overall height of relevant position as PLC, overall width, the data of headstock tailstock position, after the calculating of the program having set through PLC inside, again each actuating unit is sent to command adapted thereto, thereby realize automatic car washing and safe carwash.

In the embodiment of active multifunctional mechanical arm 6 and auxiliary multifunctional mechanical arm 7, see Fig. 2, Fig. 3, Fig. 4, Fig. 8, initiatively multifunctional mechanical arm 6 tops are swash drive 35, comprise swing arm stepping motor 17, axial withstand voltage bearing 54, stainless steel stent 65, transmission shaft 50 pick out part, middle and upper part is high speed winds unit 15, re-use the active movement dolly 18 that flange 66 that high strength composite makes is connected to middle part, active movement dolly 18 is connected with glass fibre reinforced plastics casing 46 downwards, for active multifunctional mechanical arm 6 is carried out to horizontal transmission, 3 high strength breather pipes, the 48 use flanges 66 of glass fibre reinforced plastics casing 46 inside upwards 3 air outlets corresponding with high speed winds unit 15 on active movement dolly 18 are connected, breather pipe 48 is round transmission shaft 50, transmission shaft 50 is upwards connected with swing arm stepping motor 17, breather pipe 48 is for delivery of powerful wind-force, further compressed in glass steel shell 46 internal cavities of high pressure air outside breather pipe 48, finally by scalable crosswind mouth 11 brute forces of middle and lower part elongated and narrow, blown out for blowing off and the moisture in air-dry car body and gap, there are 2 breather pipes 48 auxiliary multifunctional mechanical arm 7 inside, also with the same manner, be connected with auxiliary motion dolly 63, because auxiliary multifunctional mechanical arm 7 only needs expanding-contracting action, therefore do not need swash drive.Although initiatively multifunctional mechanical arm 6 has flexible and rotary oscillation action, but initiatively the design of the horizontal span of multifunctional mechanical arm 6 is very short, so hunting range is less, make requisite space very little and minimum to the wearing and tearing of mechanical arm union piece and compressing, and will rush, spray, blow, wipe, detecting multiple function part concentrates in together, at two mechanical arms, near the lower end of direction to the car one side, cleaning wheel nest nozzle specially used 34 is installed, opposite side is provided with Fan spray head group 28 and foam nozzle group 33, its outside employing multifunctional mechanical arm glass fibre reinforced plastics casing 46 is main support body, and at the crashproof soft plastic 53 of the compound softness of glass fibre reinforced plastics casing relevant position, inside is breather pipe 48, breather pipe is connected with blowing mouth 49, blowing mouth proceeds posterolateral is water pipe 52 and the washer solvent pipeline 47 being wrapped within multifunctional mechanical arm glass fibre reinforced plastics casing 46 and crashproof soft plastic 53, in glass steel shell 46 right sides, a side ultrasonic sensor probe 24 is installed in below, effect is that measurement mechanical arm is apart from the data of vehicular sideview position, by various data feedbacks to PLC.So design and installation is to be close to harsh safety and multifunctionality and compactedness for pursuing, auxiliary multifunctional mechanical arm 7 cooperatively interacts and has accelerated carwash speed with active multifunctional mechanical arm 6, compare and saved at double work-hours with traditional single arm type, also the running space of avoiding symmetrical both arms in the past to cause is large, swing arm when rotated or for safety, cause that apart from car body, to cross cleaning performance far away poor, excessively near apart from car body in order to guarantee cleaning performance, the problem of very easily pounding car body during swing.The detection mode that approaches car body has infrared optic-electric detects technique, ultrasonic distance-measuring sensor, micro-switch, approach switch various ways, ensures the movable parts car body of can surprisingly not damaging.

In the embodiment of correct stopping guide system 8, see Fig. 5, for reducing to greatest extent safety misadventure risk, be provided with the monitoring system that covers whole movable parts range of operation, for the correct parking of automated guided vehicle and alarm, this system is monitored position and the displacement state at automobile place in real time with a plurality of opto-electronic pickups, comprising out-of-bounds monitoring sensor 56 before and after 2 couple who is arranged on upright of frame 39, on the distance about 20-40 of front out-of-bounds monitoring sensor direction to the car centimetre position, 1 pair of stop bit binary pair 57 is set, take against the wind mouthful interior edge of fluctuating orbit 20 while seesawing institute through position as with reference to boundary, 2 pairs of both sides out-of-bounds monitoring sensors 58 and voice device 61 are set, in the time of in automobile is not in correct scope, to there is voice voice message driver how to revise, if do not revise and put in place, movable parts can not move to avoid dangerous and occur, there is audio warning to sound and warning light prompting simultaneously, until ajusting alarm, vehicle just can stop.

During 33 work of foam nozzle group, connect Wax special pump, control the blending ratio of car washing liquid and clear water with PLC, the effective mixed foaming through with air sprays in good time.

The air-dry mechanism 9 of drying in liftable top, see Fig. 7, comprise liftable against the wind mouthfuls 12 and the top mechanism 59 of drying capable of circulation of installing above mouthfuls 12 against the wind at liftable, liftable is against the wind mouthfuls 12 by every two one group of both sides that are arranged on housing of 4 high-speed fans, top is capable of circulation dries mechanism 59 by from top to bottom by self-cleaning cleaning shower nozzle 55, water squeezing roller 44 and vehicle scrubbing towel capable of circulation 45 3 parts form, self-cleaning cleaning shower nozzle 55 is for removing in time the dirt of vehicle scrubbing towel surface accumulation, the leather hard that vehicle scrubbing towel makes it to reach the most easily water suction by water squeezing roller 44 extruding removal most of moisture is stand-by, and water squeezing roller 44 is also sent to the work area that can contact car body by clean and half-dried vehicle scrubbing towel in water squeezing, so move in circles, can realize recycling of vehicle scrubbing towel, remove the trouble of frequent replacing vehicle scrubbing towel from, the top mechanism 59 vehicle scrubbing towel used high density Flocked fabric strong by hygroscopic character and difficult Tibetan silt of drying capable of circulation is made, and leave the distinguish of given shape in the vehicle scrubbing towel position that may meet with obstruction.

In motion suspension 4 installation sides, both sides, dry mechanism 10, see Fig. 6, side is dried mechanism 10 and is responsible for drying car body both sides, by reducing motor 43, connect a Bidirectional driving axle 16, by Bidirectional driving axle 16, connected again the swing mechanical arm 41 of a pair of extensible contraction, by two, swing mechanical arm 41 again and respectively connect 1 special side vehicle scrubbing towel 42, within side vehicle scrubbing towel 42 is positioned at the water bar 29 that is arranged on motion suspension lower front.Side vehicle scrubbing towel 42 is formed with the blend polyester easily draining by the stronger natural fiber of hygroscopic character, endways every 5 centimetres of openings of doing 6 centimeter length and oblique lower 30 degree, thereby and with can VELCRO for convenience detach connect a small amount of magnetic rubber thin slice so that side vehicle scrubbing towel 42 effectively the assurance of contact car body surface dry effect.This magnetic material high-quality magnetic rubber thin slice, dries effect and prevents car paint cut with assurance with for convenience detach and timely cleaning side vehicle scrubbing towel 42 with VELCRO connection magnetic rubber thin slice and special side vehicle scrubbing towel 42 in addition.

The technology contents of not addressing in aforesaid way is taked or is used for reference prior art and can realize.

Claims

One kind can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, it is characterized in that major part comprises: succinct practical framework (1), closed loop control system (2), special track (3), motion suspension (4), double check system (5), active multifunctional mechanical arm (6), auxiliary multifunctional mechanical arm (7), correct stopping guide system (8), liftable rinses air-dryly dries mechanism (9) and mechanism (10) is dried in side, it is characterized in that in the course of the work, by correct stopping guide system (8) with voice guiding in real time storing cycle to be cleaned in the suitable scope of safety, as storing cycle has the voice message of correction in hazardous location, not completing movable parts while correcting does not work, according to the ultrasonic transduter in double check system, the data of photo-sensor feedback are calculated backward each actuating unit issuing command by closed loop control system (2), by being arranged on, liftable top of motion suspension (4) on special track (3) guiding is air-dry dries mechanism and a pair of scalable and swingable asymmetric active multifunctional mechanical arm (6) and auxiliary multifunctional mechanical arm (7) moves on special track and moving up and down around car body all around, two mechanical arms all collect vehicle detection and location, three-dimensional bath, the foam of getting blisters, comprehensively without dead angle brute force, dry up, the function of drying capable of circulation is in one, wherein auxiliary multifunctional mechanical arm (7) only has expanding-contracting action by a small margin, initiatively multifunctional mechanical arm (6) has flexible and cycle accumulative total to swing the action at 270 degree angles, getting blisters apart from 25 centimetres of baths of car body in 2 arms whens work, foam and 10 centimetres of brute forces of distance dry up to realize high efficiency cleaning and actv. is air-dry and dry.
According to claim 1 can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, it is characterized in that control system used the control program of the complete independent development matching to control with PLC, stepping motor and coder (19) according to actual disposition situation and formed closed loop control system (2).
According to claim 1 can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, it is characterized in that the outer high abrasion high resiliency withstanding corrosion High molecular material that uses of track, interlayer medium-carbon steel, internal layer solidifies compound making with high-molecular organic material viscose fibre.
According to claim 1 can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, the asymmetric unique texture of initiatively assisting multifunctional mechanical arm (7) work system that it is characterized in that innovative design, it adopts the lightweight of injection mo(u)lding, intensity is large, withstanding corrosion, glass steel material aesthetic in appearance is made shell and main components, range finding location disturbance rejection ultrasonic distance measuring module has been installed above, keep away double check system (5) for barrier, the forward direction that cleaning car body is used is the Fan spray head group (28) of below inject high pressure water tiltedly, cleaning wheel nest is nozzle specially used, foam sprinkler system, scalable crosswind mouth (11), full-sealed high-speed blower fan, swing arm stepping motor (17), swash drive (35), ventilator tube (48), axial withstand voltage bearing (54), water pipe (52), washer solvent pipeline (47), the major parts such as crashproof soft plastic, to realize precision ranging, effectively clean and air-dry each position, prevent the unexpected lacquer painting that scratches, stop the functions such as accidental shock.
According to claim 4 can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, it is characterized in that having independently cleaning wheel nest mechanism, cleaning wheel nest nozzle specially used (34) is positioned at below, glass steel shell (46) right side, injection direction is for to the left, and spray angle is 30 degree angles obliquely.
According to claim 1 can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, the correct stopping guide system (8) that it is characterized in that innovative design, position and the displacement state at electronic eye monitoring automobile place for this system, comprising 2 pairs of front and back out-of-bounds monitoring sensors (56), 1 pair of stop bit binary pair (57), 2 pairs of both sides out-of-bounds monitoring sensors (58) and voice device (61).
According to claim 4 can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, it is characterized in that the amount of heat giving out when high speed winds unit (15) is worked in the processing of high-speed fan waterproof and used heat recycling carries and blow out.
According to claim 1 can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, it is characterized in that having unique mechanism of efficiently drying, be included in liftable and dry mechanism (10) in the telescopic type side of spreading the wings of mechanism (59) and motion suspension (4) both sides installing of drying capable of circulation, mouthful top that install (12) top against the wind.
According to claim 8 can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, it is characterized in that the top mechanism (59) of drying capable of circulation is by from top to bottom by self-cleaning cleaning shower nozzle (55), water squeezing roller (44) and vehicle scrubbing towel capable of circulation (45) three parts form, self-cleaning cleaning shower nozzle (55) is for removing in time the dirt of vehicle scrubbing towel surface accumulation, the leather hard that vehicle scrubbing towel makes it to reach the most easily water suction by water squeezing roller (44) extruding removal most of moisture is treated, and water squeezing roller (44) is also sent to the work area that can contact car body by clean and half-dried vehicle scrubbing towel in water squeezing, what be responsible for drying car body both sides is that side is dried mechanism (10) and by reducing motor (43), connected the mechanical arm of a pair of extensible contraction, by two, swing mechanical arm (41) again and respectively connect 1 special side vehicle scrubbing towel (42) formation.
According to claim 9 can be comprehensively the effective multi-functional automatic car washing machine of the air-dry hand-held design of drying, it is characterized in that top mechanism (59) the vehicle scrubbing towel used high density Flocked fabric strong by hygroscopic character and that be difficult for hiding silt of drying capable of circulation makes, and side vehicle scrubbing towel (42) is formed with the blend polyester easily draining by the stronger natural fiber of hygroscopic character, endways every 5 centimetres of openings of doing 6 centimeter length and oblique lower 30 degree, and special side vehicle scrubbing towel (42) is connected to a small amount of magnetic rubber thin slice (62) by VELCRO.