CN203881960U - Image examining and product classification system - Google Patents

Image examining and product classification system Download PDF

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Publication number
CN203881960U
CN203881960U CN201420307805.6U CN201420307805U CN203881960U CN 203881960 U CN203881960 U CN 203881960U CN 201420307805 U CN201420307805 U CN 201420307805U CN 203881960 U CN203881960 U CN 203881960U
Authority
CN
China
Prior art keywords
camera
selecting
worktable
clamper
support
Prior art date
Application number
CN201420307805.6U
Other languages
Chinese (zh)
Inventor
刘毅
Original Assignee
福益精密模塑(上海)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 福益精密模塑(上海)有限公司 filed Critical 福益精密模塑(上海)有限公司
Priority to CN201420307805.6U priority Critical patent/CN203881960U/en
Application granted granted Critical
Publication of CN203881960U publication Critical patent/CN203881960U/en

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Abstract

The utility model discloses an image examining and product classifying system which includes a mounting base plate and a workbench which is disposed at an outer side of a surface of the mounting base plate. At least one product fixture is arranged on the surface of the workbench. The system also includes: a fixing base which is arranged on the surface of the mounting base plate, a camera supporting bracket which is installed on the fixing base, and a first camera and a second camera which are installed on the camera supporting bracket through a mounting bracket. The fixing base is disposed opposite to the workbench. The first camera is arranged at a position opposite to a side surface of the product fixture. The second camera is arranged at a position opposite to an upper surface of the product fixture. According to the utility model, products are examined through an image device and examined products are automatically classified through a classifying mechanism so that qualified products and unqualified products are placed in different zones. By means of the image examining and product classifying system, false examination phenomena of the products can be eliminated, qualities of the products are ensured, and labor cost is saved.

Description

Image check and product selecting system
Technical field
The utility model relates to a kind of device for detection of auto parts and components product, relates in particular to a kind of image check and product selecting system.
Background technology
The finished product of auto parts and components all needs through strict check and test after machining, and just can come into operation, and guarantee parts product can be used normally after assembling like this, and can guarantee its security.
Existing auto parts and components product, such as the mechanism that latches, this product is provided with various components and parts and solder joint, will check whether whether components and parts welding position switch between solder skip, components and parts, whether working of plastics have the phenomenon etc. that lacks material, and its performance is tested after assembling.
Conventional a kind of method of inspection is, product is placed on worktable, by desk checking, after having inspected one side, mobile product detects another side again, so not only checkability is low, and due to when check position be moved, easily there are some faults, check precision lower, test effect is poor, desk checking fatiguability, can produce the phenomenon of examination and test of products erroneous judgement, has certain potential safety hazard.
Utility model content
The purpose of this utility model is to solve the problems of the prior art, and a kind of image check and product selecting system are provided.
The technical solution of the utility model is: a kind of image check and product selecting system, comprise mounting base and the worktable that is arranged on mounting base outer side surface, on the surface of described worktable, be provided with at least one product clamper, also comprise be arranged on mounting base surface holder, be arranged on the camera tripod on holder and be arranged on first camera and the second camera on described camera tripod by mounting bracket; Described holder and worktable are oppositely arranged; Described first camera is arranged on the position relative with product clamper side, and described second camera is arranged on the position relative with described product clamper upper surface.
Preferably, the shooting direction in described first camera, second camera is respectively equipped with the first light source that irradiates described product clamper side and the secondary light source that irradiates described product clamper upper surface.
Preferably, described mounting bracket comprises the first support and the second support, and described the second support is arranged on the top of described camera tripod, and described the first support is arranged on the below of described the second support.
Preferably, described first camera is located at the outer end of the first support, the orthogonal the inner that is located at the first support of described the first light source and secondary light source, and described second camera is located on the second support of described secondary light source top.
Preferably, described worktable is rotary table, on the surface of worktable, is circumferentially equidistantly provided with four product clampers, is provided with the first drive motor that drives worktable rotary in the bottom of described worktable.
Preferably, also comprise two sensors that are arranged at product clamper below, one of them sensor is near holder setting, and another sensor arranges corresponding thereto.
Preferably, also comprise a product selecting mechanism, described product selecting mechanism is located at the inner side of described holder, worktable and near the edge of described mounting base.
Preferably, described product selecting mechanism comprises two bases, the fixed mount that is arranged on described two bases top that are arranged on mounting base, is placed in lead screw in fixed mount, drives the second drive motor, the slide block moving left and right in described lead screw and the driving device hand of described lead screw motion to catch the cylinder of product.
Preferably, described the second drive motor is arranged on a side of described fixed mount, and described cylinder is located on described slide block, and described mechanical arm is located at the top of described one of them product clamper.
Preferably, offer product and fall into mouth on the base plate between described two bases, a side that falls into mouth at this product is provided with screen box.
The utility model detects product by image documentation equipment, by two cameras, two of product faces is carried out to capture simultaneously, and with system in input specification product normal pictures contrast, improved the checkability of product; And sorting mechanism of the present utility model carries out automatic classification by the product after check, and specification product and substandard product are placed on to zones of different, the utility model has been stopped the phenomenon of product erroneous judgement, has guaranteed the quality of product, has saved human cost.
Accompanying drawing explanation
Fig. 1 is the stereographic map of the utility model image check and product selecting system;
Fig. 2 is the side view of the utility model image check and product selecting system;
Fig. 3 is the vertical view of the utility model image check and product selecting system.
Embodiment
For technological means, technical characterictic, utility model object and the technique effect that the utility model is realized is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.
Be illustrated in figure 1 a kind of image check and product selecting system in the utility model, comprise mounting base 10 and the worktable 20 that is arranged on 11 outsides, surface of mounting base 10, on the surface 21 of this worktable 20, be provided with at least one product clamper 22, on the side 221 of this product clamper 22 and upper surface 222, be equipped with the hole clipping 223 of blocking product, sidepiece and the bottom of just in time blocking institute's testing product.
Worktable 20 in the utility model is rotary table, surface 21 at worktable 20 is circumferentially equidistantly provided with four product clampers 22, these four product clampers 22 are oppositely arranged between two, and in the bottom of worktable 20, be provided with the first drive motor 23 that drives worktable 20 rotations, by the first drive motor 23, can make worktable 20 rotate in a circumferential direction, and make product clamper 22 turn to transposition.
The utility model also comprise be arranged on mounting base 10 surfaces 11 holder 30, be arranged on the camera tripod 40 on holder 30 and be arranged on first camera 41 and the second camera 42 on described camera tripod 40 by mounting bracket; Holder 30 is oppositely arranged with worktable 20, and both are near the arranged outside of mounting base 10, and wherein holder 30 is bolted on mounting base surface 11, and camera tripod 40 is inserted in described holder 30, and fixes from a side by bolt.
First camera 41 in the utility model is arranged on the position relative with the side 221 of the product clamper 22 of wanted testing product 50, and described second camera 42 is arranged on the position relative with the upper surface 222 of the product clamper 22 of wanted testing product 50.In order to take clearly the product 50 that will detect, in the shooting direction of first camera 41, second camera 42, be respectively equipped with the first light source 43 of product irradiation fixture side 221 and irradiate the secondary light source 44 of described product clamper upper surface 222, when placing product 50 on product clamper 22, the first light source 43, secondary light source 44 are radiated at the side of described product 50 and above, so that the clear shooting product 50 of first camera 41 and second camera 42.
Whether as shown in Figures 2 and 3, below product clamper 22, being also provided with detection has product to be placed on the sensor 224,225 on product clamper 22, and wherein sensor 224 arranges near holder 30, and another sensor 225 arranges corresponding thereto.When sensor 225 has detected product 50 and is placed on product clamper 22, sensor 225 is sent to the first drive motor 23 by signal, makes it turn to surveyed area, and first camera 41, second camera 42 places, take and detect; Sensor 224 transmits signals to first camera 41 and second camera 42, when have product 50 time, start photographing program, so carry out cycle detection.
Shown in figure 1, in the utility model, for being installed, the mounting bracket of first camera 41 and second camera 42 comprises the first support 61 and the second support 62, the second support 62 is arranged on the top of camera tripod 40, and described the first support 61 is arranged on the below of described the second support 62.
First camera 41 is located at the outer end of the first support 61, the orthogonal the inner that is located at the first support 61 of the first light source 43 and secondary light source 44, the first light source 43 is parallel to side 221 settings of described product clamper 22, second camera 42 is located on the second support 62 of described secondary light source 44 tops, the upper surface 22 that secondary light source 44 is parallel to product clamper 22 arranges, to guarantee that the first light source 43 and secondary light source 44 can irradiate the side of described product 50 and above accurately.Whether first camera 41 and second camera 42 contrast the product of shooting and the standardized product that is stored in server inside, to check this product qualified.
The utility model also comprises that one for by the product product selecting mechanism 70 that carries out sorting after check, and this sorting mechanism 70 is mainly sorted out specification product and substandard product.Product selecting of the present utility model mechanism 70 is located at the inner side of holder 30, worktable 20 and near the edge of described mounting base 10.
Product selecting mechanism 70 comprise be arranged on mounting base surface 11 two bases 71, be arranged on described two base 71 tops fixed mount 72, be placed in lead screw 73 in fixed mount 72, drive the second drive motor 74, the slide block 75 moving left and right in described lead screw 73 and the driving device hand 76 of described lead screw 73 motions to catch the cylinder 77 of product.
The second drive motor 74 in the utility model is arranged on a side of described fixed mount 72, for driving lead screw 73.Cylinder 77 is located on described slide block 75, the top of product 50 after the mechanical arm 76 that cylinder 77 connects is positioned at and detects, and mechanical arm 76 is picked up product 50 under the driving of cylinder 77, and the movement in lead screw 73 by slide block 75, and product is carried out to sorting.
On base plate between two bases 71 in the utility model, offer product and fall into mouth 78, a side that falls into mouth 78 at this product is provided with screen box 79.At the utility model decline entrance 78, be specification product rest area, and screen box 79 is substandard product rest area.
Before mechanical arm 76 is picked up the product after its lower detection, sensor 224 can be accepted the situation of the corresponding command identification institute testing product, if specification product sensor 224 is conveyed to sorting mechanism by signal, and controls mechanical arm 76 and pick up product after detection and put into and fall into mouthfuls 78; If substandard product sensor 224 is conveyed to sorting mechanism by signal, and controls the product that mechanical arm 76 picks up after detection and put into screen box 79.
The utility model detects product by image documentation equipment, by two cameras, two of product faces is carried out to capture simultaneously, and with system in input specification product normal pictures contrast, improved the checkability of product; And sorting mechanism of the present utility model carries out automatic classification by the product after check, and specification product and substandard product are placed on to zones of different, the utility model has been stopped the phenomenon of product erroneous judgement, has guaranteed the quality of product, has saved human cost.
Be only the utility model preferred embodiment in sum, be not used for limiting practical range of the present utility model.Be that all equivalences of doing according to the content of the utility model claim change and modify, all should belong to technology category of the present utility model.

Claims (10)

1. image check and product selecting system, comprise mounting base and the worktable that is arranged on mounting base outer side surface, on the surface of described worktable, be provided with at least one product clamper, it is characterized in that: also comprise be arranged on mounting base surface holder, be arranged on the camera tripod on holder and be arranged on first camera and the second camera on described camera tripod by mounting bracket; Described holder and worktable are oppositely arranged; Described first camera is arranged on the position relative with product clamper side, and described second camera is arranged on the position relative with described product clamper upper surface.
2. image check according to claim 1 and product selecting system, is characterized in that: the shooting direction in described first camera, second camera is respectively equipped with the first light source that irradiates described product clamper side and the secondary light source that irradiates described product clamper upper surface.
3. image check according to claim 2 and product selecting system, it is characterized in that: described mounting bracket comprises the first support and the second support, described the second support is arranged on the top of described camera tripod, and described the first support is arranged on the below of described the second support.
4. image check according to claim 3 and product selecting system, it is characterized in that: described first camera is located at the outer end of the first support, the orthogonal the inner that is located at the first support of described the first light source and secondary light source, described second camera is located on the second support of described secondary light source top.
5. image check according to claim 1 and product selecting system, it is characterized in that: described worktable is rotary table, surface at worktable is circumferentially equidistantly provided with four product clampers, is provided with the first drive motor that drives worktable rotary in the bottom of described worktable.
6. image check according to claim 5 and product selecting system, is characterized in that: also comprise two sensors that are arranged at product clamper below, one of them sensor is near holder setting, and another sensor arranges corresponding thereto.
7. according to image check and product selecting system described in claim 1-6 any one, it is characterized in that: also comprise a product selecting mechanism, described product selecting mechanism is located at the inner side of described holder, worktable and near the edge of described mounting base.
8. image check according to claim 7 and product selecting system, is characterized in that: described product selecting mechanism comprises two bases, the fixed mount that is arranged on described two bases top that are arranged on mounting base, be placed in lead screw in fixed mount, drive the second drive motor, the slide block moving left and right in described lead screw and the driving device hand of described lead screw motion to catch the cylinder of product.
9. image check according to claim 8 and product selecting system, it is characterized in that: described the second drive motor is arranged on a side of described fixed mount, described cylinder is located on described slide block, and described mechanical arm is located at the top of described one of them product clamper.
10. image check and product selecting system according to claim 8 or claim 9, is characterized in that: on the base plate between described two bases, offer product and fall into mouth, the side falling into mouthful at this product is provided with screen box.
CN201420307805.6U 2014-06-10 2014-06-10 Image examining and product classification system CN203881960U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420307805.6U CN203881960U (en) 2014-06-10 2014-06-10 Image examining and product classification system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420307805.6U CN203881960U (en) 2014-06-10 2014-06-10 Image examining and product classification system

Publications (1)

Publication Number Publication Date
CN203881960U true CN203881960U (en) 2014-10-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420307805.6U CN203881960U (en) 2014-06-10 2014-06-10 Image examining and product classification system

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Country Link
CN (1) CN203881960U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104597055A (en) * 2015-01-08 2015-05-06 北京凌云光技术有限责任公司 Product appearance detection system with multiple parallel stations
CN105527294A (en) * 2015-12-31 2016-04-27 广东长天精密设备科技有限公司 A backlight detecting machine
CN105710046A (en) * 2016-03-04 2016-06-29 济南高达信息技术有限公司 Drink filling empty-bottle detection machine
CN107102005A (en) * 2017-05-15 2017-08-29 滁州亿扬零部件制造有限公司 A kind of auto parts and components remote detection device
CN107694957A (en) * 2017-09-29 2018-02-16 周永潮 Automate feeding detection packing control method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104597055A (en) * 2015-01-08 2015-05-06 北京凌云光技术有限责任公司 Product appearance detection system with multiple parallel stations
CN104597055B (en) * 2015-01-08 2017-08-15 北京凌云光技术有限责任公司 The product appearance detecting system of multiplexing parallel-by-bit
CN105527294A (en) * 2015-12-31 2016-04-27 广东长天精密设备科技有限公司 A backlight detecting machine
CN105527294B (en) * 2015-12-31 2019-01-01 广东长天精密设备科技有限公司 A kind of backlight detection machine
CN105710046A (en) * 2016-03-04 2016-06-29 济南高达信息技术有限公司 Drink filling empty-bottle detection machine
CN107102005A (en) * 2017-05-15 2017-08-29 滁州亿扬零部件制造有限公司 A kind of auto parts and components remote detection device
CN107694957A (en) * 2017-09-29 2018-02-16 周永潮 Automate feeding detection packing control method

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