CN203877229U - Tool system of balance shaft assemblies - Google Patents

Tool system of balance shaft assemblies Download PDF

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Publication number
CN203877229U
CN203877229U CN201420282587.5U CN201420282587U CN203877229U CN 203877229 U CN203877229 U CN 203877229U CN 201420282587 U CN201420282587 U CN 201420282587U CN 203877229 U CN203877229 U CN 203877229U
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CN
China
Prior art keywords
fixture system
frock
support
support beam
structural beams
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Expired - Fee Related
Application number
CN201420282587.5U
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Chinese (zh)
Inventor
李鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shaanxi Heavy Duty Automobile Co Ltd
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Shaanxi Heavy Duty Automobile Co Ltd
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Priority to CN201420282587.5U priority Critical patent/CN203877229U/en
Application granted granted Critical
Publication of CN203877229U publication Critical patent/CN203877229U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a tool system of balance shaft assemblies. The tool system is formed by connecting a plurality of layers of tool units in a stacked mode. Each tool unit comprises four supporting uprights, two supporting beams, two structural beams, a plurality of reinforcing boards and a plurality of connection boards. The two ends of each supporting upright are respectively welded with a connection board. Each supporting beam is welded to the corresponding supporting upright in the transverse direction. The structural beams are welded to the supporting uprights in the longitudinal direction. The reinforcing boards are welded between the supporting beams, the structural beams and the supporting uprights. Every two adjacent tool units are connected in a stacked mode according to the method that connection parts penetrate through connection holes of the corresponding connection board. The tool system is obtained by stacking the tool units which are the same in structure, the balance assemblies can be packaged at the same time, space of a container is used to the greatest extent, transportation cost is reduced, the tool units are obtained through welding of the corresponding longitudinal supporting beams and the corresponding transverse supporting beams, the manufacturing technology is simple, cost is low, and the market practical value is good.

Description

A kind of fixture system of balance shaft assembly
Technical field
The utility model relates to the frock technical field of auto parts and components, relates to more specifically a kind of fixture system of balance shaft assembly.
Background technology
In modern automobile developing industry, particularly in international automobile trade, it is a kind of mode of commonly using the most that auto parts and components are imported and exported in bulk of component (KD) mode, as finished product is broken by the car company of car load exported country, then the mode with half-blank or parts exports, Zai You import manufacturer the country one belongs to being made by manufacturers or users mode complete car load finished product go forward side by side marketing sell, this mode not only can be saved freight charges, and can utilize the cheap labour power of importer, be therefore widely used in automobile international trade.But in this methods of conducting trade, automobile loose mail is carried out to frock shipping and become one of them technical barrier, in prior art, automobile loose mail frock assembly ubiquity structure and manufacturing process are complicated, loose mail assembly space layout is unreasonable and loose mail fitting process is complicated, easily occur the part critical defect such as be scattered in the process of shipping in overseas, especially for the overseas shipping fixture of balance shaft assembly, in prior art, do not have a kind of strong packing, simple in structure, low cost of manufacture and can effectively utilize the balance shaft assembly tool part of container space.
Utility model content
The utility model is based on above-mentioned prior art problem and in conjunction with the development need of self company, a kind of fixture system that can be applicable to well the overseas shipping of balance shaft assembly of proposition of innovation, described fixture system is piled up by code the frock unit that multiple-structure is identical and is realized, can pack many group balance shaft assemblies simultaneously and maximally utilise container space, reduced traffic cost, every layer of frock unit realized by supporting vertical beam welding, manufacturing process is simple and with low cost, has good market practical value.
It is as follows that the utility model solves the problems of the technologies described above taked technical scheme:
A kind of fixture system of balance shaft assembly, described fixture system is formed by connecting by multilayer frock element stack, each frock unit comprises four support posts 2, two support beams 3, two root architecture beams 4, some brace panels 5 and some connecting panels 1, the two ends of every support post 2 are all welded with connecting panel 1, the angle of each connecting panel all offers connecting bore, the two ends of every support beam 3 along horizontal welding on two support posts 2, the two ends of every root architecture beam 4 are longitudinally welded on two support posts 2, the described support post 2 of connection that described support beam 3 and structural beams 4 replace mutually forms the frock unit of square structure, between described support beam 3 and support post 2, and between described structural beams 4 and support post 2, be all welded with described brace panel 5, between adjacent two layers frock unit, the connecting panel on the connecting panel of frock unit supports column bottom, upper strata and lower floor's frock unit supports column top is over against stacked, and the connecting bore passing on connecting panel by attaching parts links together adjacent two frock element stack.
Further according to fixture system described in the utility model, on wherein said support beam 3, be processed with the mounting hole that balance shaft assembly is installed, described structural beams 4 and support beam 3 be orthogonal to be welded in respectively on two sides of described support post 2, and the position of weld of described structural beams 4 on support post 2 lower than described support beam 3 position of weld on support post.
Further according to fixture system described in the utility model, wherein between the end of every support beam 3 and be connected support post 2, be welded with respectively brace panel 5, between the end of every root architecture beam 4 and be connected support post 2, be welded with respectively brace panel 5, described brace panel 5 is triangular steel plate, brace panel 5 opposite directions of welding in described support beam 3 and structural beams 4.
Further, according to fixture system described in the utility model, wherein said brace panel 5 is triangular steel plate, and it is of a size of long 150mm, wide 150mm, thick 4mm.
Further, according to fixture system described in the utility model, wherein said connecting panel 1 is square plate, and it is of a size of long 110mm, wide 110mm, thick 10mm.
Further, according to fixture system described in the utility model, wherein said support post 2 is the square steel of long 430mm, wide 60mm.
Further, according to fixture system described in the utility model, wherein said support beam 3 and structural beams 4 are the rectangular steel pipe of high 60mm, wide 40mm, thick 3.5mm, overall length 730mm.
Further according to fixture system described in the utility model, wherein the support beam 3 of each frock unit and structural beams 4 are equal in length, included four support posts 2 in each frock unit are respectively in foursquare four bights, crisscross stacking connection between adjacent two layers frock unit, the support beam 3 of frock unit, upper strata is over against the structural beams 4 of lower floor's frock unit, along the short transverse of whole fixture system, support beam and structural beams are alternately distributed.
Further, according to fixture system described in the utility model, wherein said fixture system is formed by connecting by 5 layers of frock element stack.
By the technical solution of the utility model, at least can reach following technique effect:
1), described fixture system piles up multilayer frock unit by code, can adapt to the packings of many group balance shaft assemblies, and can be applied to various freight containers, when utilizing container space to greatest extent, reduced to greatest extent traffic cost;
2), in described fixture system, between each layer of frock unit, alternately arrange in length and breadth, can save to greatest extent packaging space, fixed mechanism stable equilibrium axle by every layer of frock unit, has improved the firm intensity of piece packaging, has avoided part in the sea-freight process problem of being scattered;
3), each frock unit realizes based on supporting vertical beam welding, manufacturing process is simple and with low cost, makes whole fixture system have good market practical value.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of every layer of frock unit in fixture system described in the utility model.
Accompanying drawing 2 is the stacked structure schematic diagram between fixture system adjacent two layers frock described in the utility model unit.
Accompanying drawing 3 is for being applicable to the structural representation of the balance shaft assembly of fixture system packing described in the utility model.
In figure, the implication of each Reference numeral is as follows:
1-connecting panel, 2-support post, 3-support beam, 4-structural beams, 5-brace panel, 6-mounting hole.
The specific embodiment
Below in conjunction with accompanying drawing, scheme of the present utility model is described in detail.
Fixture system described in the utility model is formed by the identical frock element stack of multiple-structure, every layer of frock unit as shown in Figure 1, comprise four support posts 2, two support beams 3, two root architecture beams 4, some brace panels 5 and connecting panel 1, described every layer of frock unit preferably has square structure, be that described support post 2 arranges in foursquare four bights, each support post 2 adopts No. 6 square steel that length is 430mm to make, two ends at support post are welded with respectively connecting panel 1, described connecting panel 1 is square plate, preferred size 110 (length) * 110 (wide) * 10 (thick) mm, and width is greater than the width of support post, four bights that protrude from support post outside face at connecting panel are processed with connecting bore, fixing using while piling up for multilayer frock element number.Described support beam 3 belongs to bearing beam, be used for laying balance shaft assembly, adopt the material manufacture of higher-strength, preferred employing is of a size of 60 (height) * 40 (wide) * 3.5 (thick) mm, length is that the rectangular steel pipe of 730mm is made, every support beam 3 preferably along horizontal welding on two support posts 2, and two support beam 3 positioned opposite, described support beam 3 is for supporting installation balance shaft assembly, therefore on described support beam 3, be processed with mounting hole, by described mounting hole, balance shaft assembly is fixed on described support beam, simultaneously between the two ends of every support beam 3 and be connected support post 2, be welded with respectively brace panel 5, to improve the Joint strenght between support beam 3 and support post 2.Described structural beams 4 is for guaranteeing the reasonable of whole tool structure, during simultaneously for forklift operator, be that support beam provides support, preferred described structural beams 4 is identical with described support beam 3 scantling of structure, adopt and be of a size of 60 (height) * 40 (wide) * 3.5 (thick) mm, length is that the rectangular steel pipe of 730mm is made, every root architecture beam 4 is longitudinally welded on two support posts 2, and two root architecture beam 4 positioned opposite, orthogonal two sides that are welded in support post of described structural beams 4 and support beam 3, what by described structural beams 4 and support beam 3, mutually replaced surrounds square structure, when two support beams 3 are during along lateral arrangement, two root architecture beams 4 are longitudinally arranged, when two support beams 3 are longitudinally arranged, two root architecture beams 4 are along lateral arrangement, preferred described structural beams 4 on support post 2 position of weld lower than described support beam 3 position of weld on support post.Simultaneously between the two ends of every root architecture beam 4 and be connected support post 2, be welded with respectively brace panel 5, to improve the Joint strenght between structural beams 3 and support post 2.Described brace panel 5 is the triangular steel plate of 150 (length) * 150 (wide) * 4 (thick) mm, and the closure of structural beams 4 and support beam 3 upper reinforcing plates is contrary.The volume of each frock unit is 900mm (length) * 900mm (wide) * 450mm (height), takes up room little.
Important innovations part of the present utility model as shown in Figure 2, is that described fixture system piles up stacking forming by the frock element number shown in a plurality of accompanying drawings 1, preferably by 5 layers of frock element number, is piled up and is formed.Between adjacent two frock unit, by its connecting panel 1, connect, after the concrete connecting bore by correspondence on the adjacent two frock unit connecting panels of screw bolt passes, two connecting panels are fixed together, realize the assembly connection between adjacent frock unit.Through crisscross connection between the discovery adjacent two layers frock unit of practical application applicant innovation, can more be conducive to all monolateral four saddle clamps, the packing of 12 steel spring balance shaft assemblies, concrete as shown in Figure 2, first each frock whole unit has square structure, length wherein and width (length of support beam 3 and structural beams 4) equate, then between adjacent two frock unit the support beam 3 of frock unit, upper strata over against the structural beams 4 of lower floor's frock unit, short transverse along whole fixture system, support beam and structural beams are alternately arranged, the lay mode of balance shaft assembly on whole fixture system is also for alternately installing in length and breadth, balance shaft assembly adopts bolt to fix on frock unit, fixed form is simple, firm, pack simple and easy to do, mounting or dismounting are convenient, utilized to greatest extent frock space.The balance shaft assembly that is applicable to fixture system described in the utility model as shown in Figure 3, can be all monolateral four saddle clamps, 12 balance shaft assemblies that steel spring forms.
The utility model is that complex parts (balance shaft assembly) provides a kind of exclusive packing frock; effectively utilized frock space; saved container space; improved space availability ratio; fixed form is simple, firm; can effectively protect balance shaft assembly; prevent from colliding with, traffic cost also reduces greatly, and material that this frock is used is all dead-soft steel section bar; all material is easily buying all; and cost is also lower, each parts adopt welding manner to connect, easy to process; intensity is better, for practical application, has great importance.
Below be only that preferred implementation of the present utility model is described; the technical solution of the utility model is not limited to this; the any known distortion that those skilled in the art do on the basis of major technique of the present utility model design all belongs to the claimed technology category of the utility model, and the concrete protection domain of the utility model is as the criterion with the record of claims.

Claims (9)

1. the fixture system of a balance shaft assembly, it is characterized in that, described fixture system is formed by connecting by multilayer frock element stack, each frock unit comprises four support posts (2), two support beams (3), two root architecture beams (4), some brace panels (5) and some connecting panels (1), the two ends of every support post (2) are all welded with connecting panel (1), the angle of each connecting panel all offers connecting bore, the two ends of every support beam (3) along horizontal welding on two support posts (2), the two ends of every root architecture beam (4) are longitudinally welded on two support posts (2), the described support post of connection (2) that described support beam (3) and structural beams (4) replace mutually forms the frock unit of square structure, between described support beam (3) and support post (2), and be all welded with described brace panel (5) between described structural beams (4) and support post (2), between adjacent two layers frock unit, the connecting panel on the connecting panel of frock unit supports column bottom, upper strata and lower floor's frock unit supports column top is over against stacked, and the connecting bore passing on connecting panel by attaching parts links together adjacent two frock element stack.
2. fixture system according to claim 1, it is characterized in that, on described support beam (3), be processed with the mounting hole that balance shaft assembly is installed, described structural beams (4) and support beam (3) be orthogonal to be welded in respectively on two sides of described support post (2), and the position of weld of described structural beams (4) on support post (2) lower than described support beam (3) position of weld on support post.
3. fixture system according to claim 1, it is characterized in that, between the end of every support beam (3) and be connected support post (2), be welded with respectively brace panel (5), between the end of every root architecture beam (4) and be connected support post (2), be welded with respectively brace panel (5), described brace panel (5) is triangular steel plate, the opposite direction of the brace panel (5) of the upper welding of described support beam (3) and structural beams (4).
4. fixture system according to claim 1, is characterized in that, described brace panel (5) is triangular steel plate, and it is of a size of long 150mm, wide 150mm, thick 4mm.
5. fixture system according to claim 1, is characterized in that, described connecting panel (1) is square plate, and it is of a size of long 110mm, wide 110mm, thick 10mm.
6. fixture system according to claim 1, is characterized in that, described support post (2) is the square steel of long 430mm, wide 60mm.
7. fixture system according to claim 1, is characterized in that, described support beam (3) and structural beams (4) are the rectangular steel pipe of high 60mm, wide 40mm, thick 3.5mm, overall length 730mm.
8. according to the fixture system described in claim 1-7 any one, it is characterized in that, the support beam of each frock unit (3) and structural beams (4) are equal in length, included four support posts (2) in each frock unit are respectively in foursquare four bights, crisscross stacking connection between adjacent two layers frock unit, the support beam (3) of frock unit, upper strata is over against the structural beams (4) of lower floor's frock unit, along the short transverse of whole fixture system, support beam and structural beams are alternately distributed.
9. fixture system according to claim 8, is characterized in that, described fixture system is formed by connecting by 5 layers of frock element stack.
CN201420282587.5U 2014-05-29 2014-05-29 Tool system of balance shaft assemblies Expired - Fee Related CN203877229U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420282587.5U CN203877229U (en) 2014-05-29 2014-05-29 Tool system of balance shaft assemblies

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420282587.5U CN203877229U (en) 2014-05-29 2014-05-29 Tool system of balance shaft assemblies

Publications (1)

Publication Number Publication Date
CN203877229U true CN203877229U (en) 2014-10-15

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106240675A (en) * 2016-08-25 2016-12-21 上汽依维柯红岩商用车有限公司 Automobile frame balance shaft assembly pilot hole position sample rack and frame assembly assembly method
CN110155458A (en) * 2019-05-09 2019-08-23 河南平高电气股份有限公司 Scissor disconnecting switch packaging structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106240675A (en) * 2016-08-25 2016-12-21 上汽依维柯红岩商用车有限公司 Automobile frame balance shaft assembly pilot hole position sample rack and frame assembly assembly method
CN110155458A (en) * 2019-05-09 2019-08-23 河南平高电气股份有限公司 Scissor disconnecting switch packaging structure
CN110155458B (en) * 2019-05-09 2020-11-24 河南平高电气股份有限公司 Scissor type isolating switch packaging structure

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20141015

Termination date: 20180529

CF01 Termination of patent right due to non-payment of annual fee