CN203848610U - Impact type eucommia key-fruit shell drying device - Google Patents

Impact type eucommia key-fruit shell drying device Download PDF

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CN203848610U
CN203848610U CN201420286340.0U CN201420286340U CN203848610U CN 203848610 U CN203848610 U CN 203848610U CN 201420286340 U CN201420286340 U CN 201420286340U CN 203848610 U CN203848610 U CN 203848610U
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heat exchanger
drying box
pipe
sieve plate
drying
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银永忠
田向荣
刘祝祥
陈功锡
李克纲
张永康
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Jishou University
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Jishou University
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Abstract

本实用新型公开了一种打击式杜仲翅果壳干燥装置,干燥箱体内设有多层筛板振动料槽,筛板振动料槽连接振动源和弹性钢片;最上层筛板振动料槽连接提升式进料机;干燥箱体内设有多个锤式粉碎机,锤式粉碎机进料口连接上层物料走向的终点,出料口连接下层物料走向的起点;干燥箱体上部为锥形,锥顶连接尾气管,尾气管经尾气换热器连接尾气排空管;尾气换热器的进口连接鼓风机,出口经蒸汽盘管翅片式换热器连接布气管,布气管位于干燥箱体内。本实用新型解决了杜仲胶丝中水分难以完全干燥的技术难题,具有结构简单、成本较低,操作性强的特点,适合大规模和大批量干燥杜仲翅果壳。

The utility model discloses a striking drying device for Eucommia ulmoides shells. The drying box is provided with a multi-layer vibrating trough of sieve plates, and the sieve plate vibrating trough is connected with a vibration source and an elastic steel sheet; Connect the lifting feeder; there are multiple hammer mills in the drying box. Shaped, the cone top is connected to the exhaust pipe, and the exhaust pipe is connected to the exhaust pipe through the exhaust heat exchanger; the inlet of the exhaust heat exchanger is connected to the blower, and the outlet is connected to the air distribution pipe through the steam coil fin heat exchanger, and the air distribution pipe is located in the drying box in vivo. The utility model solves the technical problem that it is difficult to completely dry the moisture in the eucommia gum silk, has the characteristics of simple structure, low cost and strong operability, and is suitable for drying eucommia samaras on a large scale and in large quantities.

Description

打击式杜仲翅果壳干燥装置Percussion type Eucommia samara shell drying device

技术领域 technical field

本实用新型涉及一种打击式杜仲翅果壳干燥装置。  The utility model relates to a striking drying device for Eucommia ulmoides samara shells. the

背景技术 Background technique

杜仲胶是一种新兴的并且具有多种用途的功能材料,具有重要的应用价值,杜仲胶主要存在于杜仲叶、皮和果实中,其中杜仲翅果壳中含胶量可达20%以上,是提取杜仲胶的理想原料。 Eucommia ulmoides gum is a new and multi-purpose functional material with important application value. Eucommia ulmoides gum mainly exists in Eucommia ulmoides leaves, bark and fruit, and the gum content in Eucommia samara shell can reach more than 20%. It is an ideal raw material for extracting Eucommia gum.

将杜仲翅果壳用于提取杜仲胶前,一般需要进行前处理以增强溶剂的穿透性,提高杜仲胶得率和提取效率,前处理方法主要有碱法、酶法等等,这些方法的共同点是都要用到水,但在实际操作中发现,未完全干透的杜仲胶原料用石油醚浸出时容易产生类似鼻涕的糊状,导致溶剂对胶的溶解性下降、溶剂渗透能力也下降,也就是翅果壳中微量的水分对胶的溶解浸出影响很大,所以浸出前需要对物料进行干燥以提高浸出效果。 Before the Eucommia samara shell is used to extract Eucommia gum, pretreatment is generally required to enhance the penetration of solvents, improve the yield and extraction efficiency of Eucommia gum, and the pretreatment methods mainly include alkali method, enzymatic method, etc. The common point is that water is used, but in actual operation, it is found that when the raw material of Eucommia ulmoides gum is leached with petroleum ether, it is easy to produce a mucus-like paste, which leads to a decrease in the solubility of the solvent to the glue and a decrease in the solvent penetration ability. Decrease, that is, a small amount of water in the samara shell has a great influence on the dissolution and leaching of the glue, so the material needs to be dried before leaching to improve the leaching effect.

由于经过前处理的杜仲翅果壳植物组织中的水分不仅存在于细胞中,还存在于胶丝的缝隙间,且胶丝致密导致水分很难蒸发,因而普通的干燥设备难以在短时间内将原料中的水分干透,存在费工、费时、能耗大、干燥效果差的缺陷。 Since the water in the pre-treated eucommia samara plant tissue exists not only in the cells, but also in the gaps between the glue filaments, and the dense glue filaments make it difficult to evaporate the water, so it is difficult for ordinary drying equipment to dry the water in a short time. The moisture in the raw material dries out, which has the defects of labor-intensive, time-consuming, high energy consumption and poor drying effect.

实用新型内容 Utility model content

本实用新型要解决的技术问题就是克服现有技术的不足,针对杜仲翅果壳物料的特点,提供一种结构简单、节能、干燥速度快、效果好的打击式杜仲翅果壳干燥装置。 The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, aiming at the characteristics of the eucommia samara shell material, to provide a striking type eucommia samara shell drying device with simple structure, energy saving, fast drying speed and good effect.

由于杜仲翅果果壳中少量水分也严重影响浸出,因而要将果壳干透,但胶内部的水分是很难去除的,所以,可采用筛孔料槽振动输送干燥,并且设置锤式粉碎机,物料经过时,被高速打击,经过打击的物料如同烹调时刀拍生姜、大蒜、黄瓜一样,被打击疏松,这样更有利于水分充分蒸发干燥;另外,通过对尾气中的热量进行回收可以节省能源,提高工作效率。 Because a small amount of water in the shell of Eucommia ulmoides samara also seriously affects the leaching, the shell must be dried thoroughly, but the water inside the glue is difficult to remove, so it can be dried by vibration conveying in a sieve trough, and hammer crushing Machine, when the material passes through, it is hit at a high speed, and the hit material is blown loose like ginger, garlic, and cucumber when cooking, which is more conducive to the full evaporation and drying of water; in addition, by recovering the heat in the exhaust gas, it can Save energy and improve work efficiency.

因此,本实用新型的技术方案如下: Therefore, the technical scheme of the utility model is as follows:

一种打击式杜仲翅果壳干燥装置,包括封闭式的干燥箱体,其特征在于:干燥箱体内设有多层筛板振动料槽,筛板振动料槽连接振动源和弹性钢片,当筛板振动料槽振动时,弹性钢片可调整物料输送速度和方向;最上层筛板振动料槽连接提升式进料机;干燥箱体内设有多个锤式粉碎机,锤式粉碎机进料口连接上层物料走向的终点,出料口连接下层物料走向的起点;干燥箱体上部为锥形,锥顶连接尾气管,尾气管经尾气换热器连接尾气排空管;尾气换热器的进口连接鼓风机,出口经蒸汽盘管翅片式换热器连接布气管,布气管位于干燥箱体内。 A percussion type Eucommia ulmoides samara shell drying device, comprising a closed drying box, is characterized in that: the drying box is provided with a multi-layer sieve plate vibrating trough, and the sieve plate vibrating trough is connected with a vibration source and an elastic steel sheet, When the vibrating trough of the sieve plate vibrates, the elastic steel sheet can adjust the material conveying speed and direction; the vibrating trough of the uppermost sieve plate is connected to the lifting feeder; there are multiple hammer mills in the drying box, and the hammer mill The feed port of the machine is connected to the end point of the upper material direction, and the discharge port is connected to the starting point of the lower material direction; the upper part of the drying box is conical, the cone top is connected to the exhaust pipe, and the exhaust pipe is connected to the exhaust gas exhaust pipe through the exhaust gas heat exchanger; The inlet of the heater is connected to the blower, and the outlet is connected to the air distribution pipe through the steam coil fin heat exchanger, and the air distribution pipe is located in the drying box.

所述干燥箱体外设有保温层,防止热量损失。 An insulation layer is provided outside the drying box to prevent heat loss.

所述蒸汽盘管翅片式换热器设有蒸汽管和疏水阀。 The steam coil fin heat exchanger is provided with steam pipes and steam traps.

所述蒸汽盘管翅片式换热器设有压力表,便于对蒸汽盘管翅片式换热器的压力进行监控。 The steam coil fin heat exchanger is provided with a pressure gauge, which is convenient for monitoring the pressure of the steam coil fin heat exchanger.

本实用新型对干燥箱体排放的尾气通过尾气换热器进行余热回收,通过对进气和排气进行换热来提高热效率,尾气对空气第一次升温后再通过蒸汽盘管翅片式换热器进一步提高空气温度,热空气进入箱体后,通过布气管将热气均匀分散。 The utility model recovers the waste heat from the tail gas discharged from the drying box through the tail gas heat exchanger, and improves the thermal efficiency by exchanging heat between the intake air and the exhaust gas. The heater further increases the air temperature. After the hot air enters the box, the hot air is evenly dispersed through the air distribution pipe.

物料通过提升式进料机进入干燥箱体内最上层的筛板振动料槽,振动料槽用筛板制作,可以使气流通畅、促进物料干燥。 The material enters the uppermost sieve plate vibrating trough in the drying box through the lifting feeder. The vibrating trough is made of sieve plate, which can make the air flow smooth and promote the drying of the material.

筛板振动料槽的结构简单、可靠,物料有自动扩散分布均匀功能,也有类似搅拌、流化功能,特别有利于热空气与物料的充分接触,强化换热传质和水分蒸发。采用多层振动输送干燥,最上层物料如果由左向右运动,则二层物料由右向左,依次类推,最下层物料通过出料口输出,输送方向和速度可由弹性钢片的倾斜方向确定。控制合理的振动模式,可以显著提高工作效率,并延长设备使用寿命。 The structure of the sieve plate vibrating trough is simple and reliable. The material has the function of automatic diffusion and uniform distribution, and also has similar stirring and fluidization functions, which is especially conducive to the full contact between hot air and materials, enhancing heat and mass transfer and water evaporation. Multi-layer vibrating conveying is used for drying. If the top layer of material moves from left to right, the second layer of material moves from right to left, and so on. The bottom layer of material is output through the discharge port. The conveying direction and speed can be determined by the inclination direction of the elastic steel sheet. . Controlling a reasonable vibration mode can significantly improve work efficiency and prolong the service life of equipment.

物料通过锤式粉碎机时,被充分打击、摩擦、挤压、搓捻,促进翅果壳疏松,有利于水分从果壳的胶中顺利蒸发出来。 When the material passes through the hammer mill, it is fully hit, rubbed, squeezed, and twisted to promote the loosening of the samara shell and facilitate the smooth evaporation of water from the glue of the samara.

与现有技术相比,本实用新型的优点还在于: Compared with the prior art, the utility model has the advantages of:

解决了杜仲胶丝中水分难以完全干燥的技术难题,通过将尾气中的余热与新鲜空进行热交换,降低了尾热排放,提高工作效率,节约了能源;设定合理的筛板振动料槽振动模式或进行间断振动,可以延长设备使用寿命,又不影响干燥进行;物料通过锤片式粉碎机时,果壳被打击疏松,主动促进了水分蒸发干燥进程。本实用新型结构简单、成本较低,操作性强,具备较强的产业化价值,适合大规模和大批量干燥杜仲翅果壳。 It solves the technical problem that the moisture in Eucommia rubber filaments is difficult to dry completely. By exchanging the waste heat in the exhaust gas with the fresh air, the exhaust heat emission is reduced, the work efficiency is improved, and energy is saved; a reasonable sieve plate vibrating trough is set Vibration mode or intermittent vibration can prolong the service life of the equipment without affecting the drying process; when the material passes through the hammer mill, the shell is blown loose, which actively promotes the water evaporation and drying process. The utility model has the advantages of simple structure, low cost, strong operability and strong industrialization value, and is suitable for drying Eucommia ulmoides husks in large quantities and in large quantities.

附图说明 Description of drawings

图1是本实用新型的平面结构示意图。 Fig. 1 is a schematic diagram of the plane structure of the utility model.

图中各标号表示: Each label in the figure means:

1、干燥箱体;2、布气管;3、弹性钢片;4、提升式进料机;5、锤式粉碎机;6、筛板振动料槽;7、振动源;8、尾气管;9、蒸汽管;10、尾气换热器;11、尾气排空管;12、压力表;13、鼓风机;14、蒸汽盘管翅片式换热器;15、疏水阀。 1. Drying box; 2. Air distribution pipe; 3. Elastic steel sheet; 4. Lifting feeder; 5. Hammer mill; 6. Sieve plate vibration trough; 7. Vibration source; 8. Exhaust pipe; 9. Steam pipe; 10. Exhaust gas heat exchanger; 11. Exhaust gas exhaust pipe; 12. Pressure gauge; 13. Blower; 14. Steam coil finned heat exchanger; 15. Drain valve.

具体实施方式 Detailed ways

现结合附图,对本实用新型进一步具体说明。 Now in conjunction with accompanying drawing, the utility model is described in further detail.

如图1所示打击式杜仲翅果壳干燥装置,包括封闭式的干燥箱体1,干燥箱体1内设有多层筛板振动料槽6,筛板振动料槽6连接振动源7和弹性钢片3,当筛板振动料槽6振动时,弹性钢片3可调整物料输送速度和方向;最上层筛板振动料槽6连接提升式进料机4;干燥箱体1内设有多个锤式粉碎机5,锤式粉碎机5进料口连接上层物料走向的终点,出料口连接下层物料走向的起点;干燥箱体1上部为锥形,锥顶连接尾气管8,尾气管8经尾气换热器10连接尾气排空管11;尾气换热器10的进口连接鼓风机13,出口经蒸汽盘管翅片式换热器14连接布气管2,布气管2位于干燥箱体1内。 As shown in Figure 1, the percussion type Eucommia ulmoides samara shell drying device comprises a closed drying box 1, and the drying box 1 is provided with a multi-layer sieve plate vibrating trough 6, and the sieve plate vibrating trough 6 is connected to a vibration source 7 and Elastic steel sheet 3, when the sieve plate vibration trough 6 vibrates, the elastic steel sheet 3 can adjust the material conveying speed and direction; the uppermost sieve plate vibration trough 6 is connected to the lifting feeder 4; the drying box 1 is equipped A plurality of hammer mills 5, the feed port of the hammer mill 5 is connected to the end point of the direction of the upper material, and the discharge port is connected to the starting point of the direction of the lower material; The air pipe 8 is connected to the exhaust gas exhaust pipe 11 through the exhaust gas heat exchanger 10; the inlet of the exhaust gas heat exchanger 10 is connected to the blower 13, and the outlet is connected to the air distribution pipe 2 through the steam coil finned heat exchanger 14, and the air distribution pipe 2 is located in the drying box within 1.

所述干燥箱体1外设有保温层,防止热量损失。 The outside of the drying box 1 is provided with an insulating layer to prevent heat loss.

所述蒸汽盘管翅片式换热器14设有蒸汽管9和疏水阀15。 The steam coil fin heat exchanger 14 is provided with a steam pipe 9 and a steam trap 15 .

所述蒸汽盘管翅片式换热器14设有压力表12,便于对蒸汽盘管翅片式换热器14的压力进行监控。 The steam coil fin heat exchanger 14 is provided with a pressure gauge 12 for monitoring the pressure of the steam coil fin heat exchanger 14 .

物料通过提升式进料机4进入干燥箱体1内最上层的筛板振动料槽6,振动料槽用筛板制作,可以使气流通畅、促进物料干燥。 The material enters the uppermost sieve plate vibrating trough 6 in the drying box 1 through the lifting feeder 4, and the vibrating trough is made of sieve plate, which can make the air flow smooth and promote the drying of the material.

采用如图1所示三层振动输送干燥,最上层物料由左向右运动,则二层物料由右向左,最下层物料通过出料口输出,输送方向和速度可由弹性钢片3的倾斜方向确定。控制合理的振动模式,可以显著提高工作效率,并延长设备使用寿命。 As shown in Figure 1, three layers of vibrating conveying are used for drying. The uppermost layer of materials moves from left to right, while the second layer of materials moves from right to left, and the bottom layer of materials is output through the discharge port. The conveying direction and speed can be determined by the inclination of the elastic steel sheet 3. Direction OK. Controlling a reasonable vibration mode can significantly improve work efficiency and prolong the service life of equipment.

物料通过锤式粉碎机5时,被充分打击、摩擦、挤压、搓捻,促进翅果壳疏松,有利于水分从果壳的胶中顺利蒸发出来。 When the material passes through the hammer mill 5, it is fully hit, rubbed, extruded, and twisted to promote the loosening of the samara shell and facilitate the smooth evaporation of water from the glue of the samara.

上述只是本实用新型的较佳实施例,并非对本实用新型作任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本实用新型技术方案范围的情况下,都可利用上述揭示的技术内容对本实用新型技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本实用新型技术方案的内容,依据本实用新型技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本实用新型技术方案保护的范围内。 The above are only preferred embodiments of the utility model, and do not limit the utility model in any form. Any person familiar with the art, without departing from the scope of the technical solution of the present utility model, can use the technical content disclosed above to make many possible changes and modifications to the technical solution of the utility model, or modify it into an equivalent change, etc. effective example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall fall within the protection scope of the technical proposal of the present invention.

Claims (4)

1.一种打击式杜仲翅果壳干燥装置,包括封闭式的干燥箱体,其特征在于:干燥箱体内设有多层筛板振动料槽,筛板振动料槽连接振动源和弹性钢片,当筛板振动料槽振动时,弹性钢片可调整物料输送速度和方向;最上层筛板振动料槽连接提升式进料机;干燥箱体内设有多个锤式粉碎机,锤式粉碎机进料口连接上层物料走向的终点,出料口连接下层物料走向的起点;干燥箱体上部为锥形,锥顶连接尾气管,尾气管经尾气换热器连接尾气排空管;尾气换热器的进口连接鼓风机,出口经蒸汽盘管翅片式换热器连接布气管,布气管位于干燥箱体内。 1. A percussion type Eucommia samara shell drying device, comprising a closed drying box, is characterized in that: the drying box is provided with a multi-layer sieve plate vibrating trough, and the sieve plate vibrating chute is connected with a vibration source and an elastic steel When the sieve plate vibrating trough vibrates, the elastic steel plate can adjust the material conveying speed and direction; the uppermost sieve plate vibrating trough is connected to the lifting feeder; there are multiple hammer mills in the drying box. The feed port of the type pulverizer is connected to the end point of the upper material direction, and the discharge port is connected to the starting point of the lower material direction; the upper part of the drying box is conical, and the cone top is connected to the tail gas pipe, and the tail gas pipe is connected to the tail gas exhaust pipe through the tail gas heat exchanger; The inlet of the tail gas heat exchanger is connected to the blower, and the outlet is connected to the air distribution pipe through the steam coil fin heat exchanger, and the air distribution pipe is located in the drying box. 2.根据权利要求1所述的打击式杜仲翅果壳干燥装置,其特征在于:所述干燥箱体外设有保温层。 2. The percussion-type eucommia samara shell drying device according to claim 1, characterized in that: the drying box is provided with an insulating layer. 3.根据权利要求1所述的打击式杜仲翅果壳干燥装置,其特征在于:所述蒸汽盘管翅片式换热器设有蒸汽管和疏水阀。 3. The percussion-type Eucommia samara shell drying device according to claim 1, characterized in that: the steam coil fin heat exchanger is provided with a steam pipe and a steam trap. 4.根据权利要求1所述的打击式杜仲翅果壳干燥装置,其特征在于:所述蒸汽盘管翅片式换热器设有压力表。 4. The percussion-type Eucommia samara shell drying device according to claim 1, characterized in that: said steam coil finned heat exchanger is provided with a pressure gauge.
CN201420286340.0U 2014-06-02 2014-06-02 Impact type eucommia key-fruit shell drying device Expired - Lifetime CN203848610U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103983090A (en) * 2014-06-02 2014-08-13 吉首大学 Striking type eucommia ulmoides key fruit shell drying device
CN114009800A (en) * 2021-12-04 2022-02-08 南阳理工学院 Automatic separating system for eucommia ulmoides samara shelling

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103983090A (en) * 2014-06-02 2014-08-13 吉首大学 Striking type eucommia ulmoides key fruit shell drying device
CN114009800A (en) * 2021-12-04 2022-02-08 南阳理工学院 Automatic separating system for eucommia ulmoides samara shelling

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