CN103919253A - Microwave heating cereal stewing tower - Google Patents

Microwave heating cereal stewing tower Download PDF

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Publication number
CN103919253A
CN103919253A CN201410178858.7A CN201410178858A CN103919253A CN 103919253 A CN103919253 A CN 103919253A CN 201410178858 A CN201410178858 A CN 201410178858A CN 103919253 A CN103919253 A CN 103919253A
Authority
CN
China
Prior art keywords
tower
boiling
boiling tower
stewing
level
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410178858.7A
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Chinese (zh)
Inventor
张斌
邢子替
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG SISHUI GUANFENG GRAIN MACHINERY CO Ltd
Original Assignee
SHANDONG SISHUI GUANFENG GRAIN MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANDONG SISHUI GUANFENG GRAIN MACHINERY CO Ltd filed Critical SHANDONG SISHUI GUANFENG GRAIN MACHINERY CO Ltd
Priority to CN201410178858.7A priority Critical patent/CN103919253A/en
Publication of CN103919253A publication Critical patent/CN103919253A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a microwave heating cereal stewing tower which structurally comprises a grain braising barn and a stewing tower. The grain braising barn and the stewing tower are respectively of a structure, wherein the upper portion of the structure is cylindrical, and the lower portion of the structure is in an inverted cone shape. The stewing tower comprises a third-level stewing tower body, a second-level stewing tower body and a first-level stewing tower body. The third-level stewing tower body, the second-level stewing tower body and the first-level stewing tower body are perpendicularly communicated from top to bottom. The top of the third-level stewing tower body is communicated with the grain braising barn. The upper portion of the second-level stewing tower body is provided with a second-level electromagnetic wave generator. The upper portion of the first-level stewing tower body is provided with a first-level electromagnetic wave generator. The microwave heating cereal stewing tower has the advantages of being reasonable in design, simple in structure, low in production cost, high in production efficiency and the like. According to the stewing tower, the electromagnetic wave generators are adopted to conduct microwave heating on materials, and the materials with the certain moisture content can be rapidly heated and fully gelatinized; due to the heating mode with the combination of steam and microwave, the surface of cereal is wet, the surface is complete when the cereal is rolled into slices, product integrality can be ensured, and package and transportation are convenient.

Description

Heating using microwave cereal boiling tower
 
Technical field
The present invention relates to grain processing equipment field, specifically a kind of heating using microwave cereal boiling tower.
Background technology
The steam-flaked feed of ruminating that is mainly used in livestock of cereal.The steam-flaked boiling towers of cereal such as existing processing corn mostly are cylindrical shape, material skewness in tower after charging, directly cause the cereal materials such as corn half steaming in boiling tower even, make material moisture content inhomogeneous, affected the quality of post-production product.In order to solve the even problem of half steaming, people in boiling tower mounted motor as the agitator of power, material can be evenly distributed in boiling tower, yet so not only power consumption is large, and in digestion process, agitator is easy to damage, often needs to stop work and keep in repair, greatly reduce production efficiency, improved production cost.
Existing boiling tower produces a large amount of water vapours in digestion process, and excess steam easily enters and corrodes other equipment, causes the damage of equipment.And existing boiling tower is to carry out boiling by electric boiler, make material gelatinization slow, gelatinization is not thorough, causes product quality can not be guaranteed.
summary of the invention
Technical assignment of the present invention is to provide a kind of heating using microwave cereal boiling tower.
Technical assignment of the present invention is realized in the following manner, and this cereal boiling tower comprises vexed silo and boiling tower, and described vexed silo and boiling tower are all top cylinder shape, the structure of bottom back taper; Boiling tower is divided into three grades of boiling towers, secondary boiling tower and first stage boiling tower, three grades of boiling towers, secondary boiling tower and the vertical connection settings from top to bottom of first stage boiling tower, and the top of three grades of boiling towers is communicated with vexed silo; The top of secondary boiling tower is provided with two-stage electromagnetic wave producer, and the top of first stage boiling tower is provided with one-level electromagnetic wave generator.
The top of described vexed silo is provided with steam (vapor) outlet, manhole and charging aperture; The upper side of vexed silo is provided with lower limit level detector and upper limit level detector.
The center at the internal communication place of described three grades of boiling towers and secondary boiling tower is provided with the anti-blocking cap of secondary refining, and the center at the internal communication place of secondary boiling tower and first stage boiling tower is provided with the anti-blocking cap of one-level refining.
The described anti-blocking cap of secondary refining and the bottom of the anti-blocking cap of one-level refining be uncovered and with tower body in chamber connect, the bottom of the anti-blocking cap of secondary refining and the anti-blocking cap of one-level refining is cylindrical shape, top is taper shape or hemispherical.
The top-side of three grades of described boiling towers is provided with exhaust outlet.
The side of described secondary boiling tower is provided with steam inlet three.
The side of the top cylinder shape part of described first stage boiling tower is provided with steam inlet two, and the side of bottom reverse taper portion is provided with steam inlet one.
Heating using microwave cereal boiling tower of the present invention compared to the prior art, have reasonable in design, simple in structure, production cost is low, production efficiency high, boiling tower adopts the mode of three grades of boilings, the superfluous water steam that previous stage produces is fully absorbed by the new material of rear one-level, thereby makes material ready by the fully moistening heating using microwave for next step; Adopt electromagnetic wave generator to carry out heating using microwave to material, the material that makes to contain certain moisture can Fast Heating fully gelatinization; The mode of heating that steam is combined with microwave makes cereal epidermis moistening, and when by roll compacting flakiness, epidermis is complete, can guarantee the integrality of product, instant packed and transportation.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of heating using microwave cereal boiling tower.
The another kind that accompanying drawing 2 is heating using microwave cereal boiling tower is implemented status architecture schematic diagram.
In figure: 1, vexed silo, 2, three grades of boiling towers, 3, secondary boiling tower, 4, first stage boiling tower, 5, the anti-blocking cap of secondary refining, 6, two-stage electromagnetic wave producer, 7, steam inlet three, 8, one-level electromagnetic wave generator, 9, steam inlet two, 10, steam inlet one, 11, the anti-blocking cap of one-level refining, 12, exhaust outlet, 13, lower limit level detector, 14, upper limit level detector, 15, steam (vapor) outlet, 16, manhole, 17, charging aperture.
The specific embodiment
With reference to Figure of description, heating using microwave cereal boiling tower of the present invention is described in detail below.
Embodiment 1:
Heating using microwave cereal boiling tower of the present invention, its structure is by vexed silo 1 and boiling tower, described vexed silo 1 and boiling tower are all top cylinder shape, the structure of bottom back taper; The top of vexed silo 1 is provided with steam (vapor) outlet 15, manhole 16 and charging aperture 17; The upper side of vexed silo 1 is provided with lower limit level detector 13 and upper limit level detector 14; Boiling tower is divided into three grades of boiling towers 2, secondary boiling tower 3 and 1, three grade of boiling tower 2 of first stage boiling tower, secondary boiling tower 3 and first stage boiling tower 1 vertical connection setting from top to bottom, and the top of three grades of boiling towers 2 is communicated with vexed silo 1; The top-side of three grades of boiling towers 2 is provided with exhaust outlet 12, and the top of secondary boiling tower 3 is provided with two-stage electromagnetic wave producer 6, and the side of secondary boiling tower 3 is provided with steam inlet 37; The top of first stage boiling tower 4 is provided with one-level electromagnetic wave generator 8, and the side of the top cylinder shape part of first stage boiling tower 4 is provided with steam inlet 29, and the side of bottom reverse taper portion is provided with steam inlet 1.
The center at the internal communication place of three grades of boiling towers 2 and secondary boiling tower 3 is provided with the anti-blocking cap 5 of secondary refining, and the center at the internal communication place of secondary boiling tower 3 and first stage boiling tower 4 is provided with the anti-blocking cap 11 of one-level refining; The bottom of the anti-blocking cap 5 of secondary refining and the anti-blocking cap 11 of one-level refining be uncovered and with tower body in chamber connect, the bottom of the anti-blocking cap 5 of secondary refining and the anti-blocking cap 11 of one-level refining is cylindrical shape, top be taper shape.
Embodiment 2:
Heating using microwave cereal boiling tower of the present invention, its structure is by vexed silo 1 and boiling tower, described vexed silo 1 and boiling tower are all top cylinder shape, the structure of bottom back taper; The top of vexed silo 1 is provided with steam (vapor) outlet 15, manhole 16 and charging aperture 17; The upper side of vexed silo 1 is provided with lower limit level detector 13 and upper limit level detector 14; Boiling tower is divided into three grades of boiling towers 2, secondary boiling tower 3 and 1, three grade of boiling tower 2 of first stage boiling tower, secondary boiling tower 3 and first stage boiling tower 1 vertical connection setting from top to bottom, and the top of three grades of boiling towers 2 is communicated with vexed silo 1; The top-side of three grades of boiling towers 2 is provided with exhaust outlet 12, and the top of secondary boiling tower 3 is provided with two-stage electromagnetic wave producer 6, and the side of secondary boiling tower 3 is provided with steam inlet 37; The top of first stage boiling tower 4 is provided with one-level electromagnetic wave generator 8, and the side of the top cylinder shape part of first stage boiling tower 4 is provided with steam inlet 29, and the side of bottom reverse taper portion is provided with steam inlet 1.
The center at the internal communication place of three grades of boiling towers 2 and secondary boiling tower 3 is provided with the anti-blocking cap 5 of secondary refining, and the center at the internal communication place of secondary boiling tower 3 and first stage boiling tower 4 is provided with the anti-blocking cap 11 of one-level refining; The bottom of the anti-blocking cap 5 of secondary refining and the anti-blocking cap 11 of one-level refining be uncovered and with tower body in chamber connect, the bottom of the anti-blocking cap 5 of secondary refining and the anti-blocking cap 11 of one-level refining is cylindrical shape, top is hemispherical.
Operation principle: cereal material enters in three grades of boiling towers 2, secondary boiling tower 3 and first stage boiling tower 1 from top to down by vexed silo 1, cereal material is evenly distributed in three grades of boiling towers 2, secondary boiling tower 3 and first stage boiling tower 1 under the effect of the anti-blocking cap 5 of secondary refining and the anti-blocking cap 11 of one-level refining; Steam inlet 37, steam inlet 29 and steam inlet 1 are communicated with the electric boiler steam engine outside tower body, start two-stage electromagnetic wave producer 6 and one-level electromagnetic wave generator 8, under the mode of heating of microwave and steam combination, the superfluous water steam that previous stage produces is fully absorbed by the new material of rear one-level, thereby makes material ready by the fully moistening heating using microwave for next step; The epidermis of cereal is moistening by steam, when by roll compacting flakiness, can guarantee that epidermis is complete; In addition, cereal material is carried out to heating using microwave, the material that makes to contain certain moisture can Fast Heating fully gelatinization, and this mode of heating is more energy-conservation more than 30% than electric boiler firing equipment.

Claims (7)

1. heating using microwave cereal boiling tower, comprises vexed silo and boiling tower, it is characterized in that, described vexed silo and boiling tower are all top cylinder shape, the structure of bottom back taper; Boiling tower is divided into three grades of boiling towers, secondary boiling tower and first stage boiling tower, three grades of boiling towers, secondary boiling tower and the vertical connection settings from top to bottom of first stage boiling tower, and the top of three grades of boiling towers is communicated with vexed silo; The top of secondary boiling tower is provided with two-stage electromagnetic wave producer, and the top of first stage boiling tower is provided with one-level electromagnetic wave generator.
2. heating using microwave cereal boiling tower according to claim 1, is characterized in that, the top of described vexed silo is provided with steam (vapor) outlet, manhole and charging aperture; The upper side of vexed silo is provided with lower limit level detector and upper limit level detector.
3. heating using microwave cereal boiling tower according to claim 1, it is characterized in that, the center at the internal communication place of described three grades of boiling towers and secondary boiling tower is provided with the anti-blocking cap of secondary refining, and the center at the internal communication place of secondary boiling tower and first stage boiling tower is provided with the anti-blocking cap of one-level refining.
4. heating using microwave cereal boiling tower according to claim 3, it is characterized in that, the described anti-blocking cap of secondary refining and the bottom of the anti-blocking cap of one-level refining be uncovered and with tower body in chamber connect, the bottom of the anti-blocking cap of secondary refining and the anti-blocking cap of one-level refining is cylindrical shape, and top is taper shape or hemispherical.
5. heating using microwave cereal boiling tower according to claim 1, is characterized in that, the top-side of three grades of described boiling towers is provided with exhaust outlet.
6. heating using microwave cereal boiling tower according to claim 1, is characterized in that, the side of described secondary boiling tower is provided with steam inlet three.
7. heating using microwave cereal boiling tower according to claim 1, is characterized in that, the side of the top cylinder shape part of described first stage boiling tower is provided with steam inlet two, and the side of bottom reverse taper portion is provided with steam inlet one.
CN201410178858.7A 2014-04-30 2014-04-30 Microwave heating cereal stewing tower Pending CN103919253A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410178858.7A CN103919253A (en) 2014-04-30 2014-04-30 Microwave heating cereal stewing tower

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Application Number Priority Date Filing Date Title
CN201410178858.7A CN103919253A (en) 2014-04-30 2014-04-30 Microwave heating cereal stewing tower

Publications (1)

Publication Number Publication Date
CN103919253A true CN103919253A (en) 2014-07-16

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CN201410178858.7A Pending CN103919253A (en) 2014-04-30 2014-04-30 Microwave heating cereal stewing tower

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107495081A (en) * 2017-09-22 2017-12-22 无锡厚发自动化设备有限公司 A kind of processor for continuously cooking grains
CN107699417A (en) * 2017-09-18 2018-02-16 湖北启宏热工设备有限公司 One kind makes wine making sorghum boiling method and device
CN107712569A (en) * 2017-11-23 2018-02-23 刘志成 A kind of microwave steaming plant for cereal tabletting processing

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB536306A (en) * 1940-01-31 1941-05-09 Patrick Joseph Gavin A machine for steaming and cubing and drying and mixing food stuffs for live stock
DE2337065A1 (en) * 1973-07-20 1975-02-20 Elbert J Guyer Animal feed grain cooker - uses burner deoxygenated hot air supplied to grain space between concentric perforated vessels
KR20090001437U (en) * 2007-08-08 2009-02-12 주식회사 암세크코리아 A steamer for manufacturing feed
RU2389418C2 (en) * 2008-07-28 2010-05-20 Федеральное государственное образовательное учреждение высшего профессионального образования "Чувашская государственная сельскохозяйственная академия" Installation for micronisation ofgrains
CN201839778U (en) * 2010-11-03 2011-05-25 天津修船技术研究所 Microwave grain drying machine
RU2457747C1 (en) * 2011-02-22 2012-08-10 Государственное научное учреждение Всероссийский научно-исследовательский институт механизации животноводства Российской академии сельскохозяйственных наук ГНУ ВНИИМЖ Россельхозакадемии Electrophysical heat treatment of fodder
CN203136990U (en) * 2013-02-04 2013-08-21 山东泗水冠峰粮食机械有限公司 Cereal steam flake processing device
CN203136988U (en) * 2013-02-04 2013-08-21 山东泗水冠峰粮食机械有限公司 Cooking tower for processing cereal steam flakes
CN203467559U (en) * 2013-08-05 2014-03-12 程长青 Vacuum food drying tower
CN203828034U (en) * 2014-04-30 2014-09-17 山东泗水冠峰粮食机械有限公司 Microwave heating cereal boiling tower

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB536306A (en) * 1940-01-31 1941-05-09 Patrick Joseph Gavin A machine for steaming and cubing and drying and mixing food stuffs for live stock
DE2337065A1 (en) * 1973-07-20 1975-02-20 Elbert J Guyer Animal feed grain cooker - uses burner deoxygenated hot air supplied to grain space between concentric perforated vessels
KR20090001437U (en) * 2007-08-08 2009-02-12 주식회사 암세크코리아 A steamer for manufacturing feed
RU2389418C2 (en) * 2008-07-28 2010-05-20 Федеральное государственное образовательное учреждение высшего профессионального образования "Чувашская государственная сельскохозяйственная академия" Installation for micronisation ofgrains
CN201839778U (en) * 2010-11-03 2011-05-25 天津修船技术研究所 Microwave grain drying machine
RU2457747C1 (en) * 2011-02-22 2012-08-10 Государственное научное учреждение Всероссийский научно-исследовательский институт механизации животноводства Российской академии сельскохозяйственных наук ГНУ ВНИИМЖ Россельхозакадемии Electrophysical heat treatment of fodder
CN203136990U (en) * 2013-02-04 2013-08-21 山东泗水冠峰粮食机械有限公司 Cereal steam flake processing device
CN203136988U (en) * 2013-02-04 2013-08-21 山东泗水冠峰粮食机械有限公司 Cooking tower for processing cereal steam flakes
CN203467559U (en) * 2013-08-05 2014-03-12 程长青 Vacuum food drying tower
CN203828034U (en) * 2014-04-30 2014-09-17 山东泗水冠峰粮食机械有限公司 Microwave heating cereal boiling tower

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107699417A (en) * 2017-09-18 2018-02-16 湖北启宏热工设备有限公司 One kind makes wine making sorghum boiling method and device
CN107495081A (en) * 2017-09-22 2017-12-22 无锡厚发自动化设备有限公司 A kind of processor for continuously cooking grains
CN107712569A (en) * 2017-11-23 2018-02-23 刘志成 A kind of microwave steaming plant for cereal tabletting processing

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Application publication date: 20140716